Integrated structure for machining aluminum profile

Abstract

The utility model discloses an integrated structure for machining an aluminum profile. A cutting unit and a punching unit are arranged on a base. A first abutting air cylinder is arranged on the displacement base, and a first abutting block is arranged at the output end of the first abutting air cylinder. A cutting motor is slidably arranged on the displacement seat, a cutting disc is arranged at the output end of the cutting motor, the second power unit is arranged on the displacement seat and used for driving the cutting motor to move on the displacement seat, the rotating motor is used for driving the station disc to rotate, and three punching positioning mechanisms are arranged on the station disc. The punching positioning mechanism comprises a second abutting plate arranged on the station disc, the second abutting plate is connected with the mounting frame through two supporting columns, a second abutting air cylinder is arranged on the mounting frame, and a second abutting block used in cooperation with the second abutting plate is arranged at the output end of the second abutting air cylinder. The device has the advantages of being easy to operate, high in stability, capable of reducing the labor intensity of operators and improving the machining quality and the like.

Description

Technical Field

[0001] The utility model relates to a processing structure, in particular to an integrated structure used for processing aluminum profiles. Background Art

[0002] In the prior art, when processing long strips of aluminum profiles, the aluminum profile to be processed first needs to be placed on a cutting device and cut by a rotating cutting disc, or processed by a manually held cutting or punching device. The existing cutting device needs to position the profile to be cut before cutting, and needs to remove it after cutting. Then the cut parts are transferred to the punching device for positioning. When the punching is completed, they are removed and collected. This method requires positioning and disassembly during cutting and punching, which is cumbersome and affects the processing efficiency. At the same time, the cutting device and the punching device occupy a large area and need to go back and forth between the two devices, which is not suitable for operation. Processing by operators holding processing equipment is not only inefficient, but also labor-intensive for operators. In addition, due to the different technical proficiency of each operator, the quality of products processed from the same batch is different.

[0003] Therefore, those skilled in the art are committed to providing an integrated structure for processing aluminum profiles that can effectively solve the above-mentioned technical problems. Utility Model Content

[0004] In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide an integrated structure for processing aluminum profiles which can effectively solve the above-mentioned technical problems.

[0005] To achieve the above-mentioned purpose, the utility model provides an integrated structure for processing aluminum profiles, comprising a base, on which a cutting unit and a punching unit are arranged;

[0006] The cutting unit comprises a cutting table arranged on the base, an extension section is arranged at the front end of the cutting table, a displacement seat is slidably arranged at the output end of the cutting table, and a first power unit is arranged on the cutting table and is used to drive the displacement seat to slide on the cutting table;

[0007] The displacement seat is provided with a first abutting cylinder, and the output end of the first abutting cylinder is provided with a first abutting block; a cutting motor is slidably provided on the displacement seat, and a cutting disc is provided at the output end of the cutting motor; a second power unit is provided on the displacement seat and is used to drive the cutting motor to move on the displacement seat; a first abutting plate used in conjunction with the first abutting block is provided on the displacement seat;

[0008] The punching unit includes a box body arranged on the base, a work station disk is rotatably arranged on the upper end of the box body, a rotating motor is arranged in the box body, the rotating motor is used to drive the work station disk to rotate, three punching positioning mechanisms are arranged on the work station disk, the punching positioning mechanism includes a second clamping plate arranged on the work station disk, the second clamping plate is connected to the mounting frame through two supporting columns, a second clamping cylinder is arranged on the mounting frame, and a second clamping block used in conjunction with the second clamping plate is arranged at the output end of the second clamping cylinder.

[0009] Preferably, the cutting table includes a positioning box and a positioning table arranged on the base, the front half of the positioning box is provided with an opening, the rear half of the positioning box is provided with a first box door that can be opened and closed, the upper end of the positioning box is provided with an operating panel, the positioning table is provided at the front end of the positioning box, the extension section is provided at the front end of the operating panel and is located above the positioning table; the displacement seat is slidably provided on the positioning table.

[0010] Preferably, the first power unit includes a displacement motor, which is arranged at the opening through a motor mounting seat. A support plate is removably arranged at the upper end of the positioning platform, two slide rails are arranged at the upper end of the support plate, and two slide seats are arranged at the lower end of the displacement seat. Each slide seat is slidably arranged on each slide rail, and a support plate is arranged on the support plate. One end of the first screw is rotatably connected to the support plate, and the other end of the first screw is connected to the output end of the displacement motor. A displacement block is threadedly sleeved on the first screw, and the displacement block is connected to the lower end of the displacement seat.

[0011] Preferably, the first abutting cylinder is arranged on the displacement seat via a bracket, and the lower end of the extension section is slidably connected to the displacement seat.

[0012] Preferably, the cutting disc is located in the protective cover, the cutting motor is arranged on the motor positioning seat, the motor positioning seat is slidably arranged on the guide frame, the guide frame is arranged on the displacement seat, the guide frame is provided with a through opening, the motor positioning seat is provided with a connecting piece, the connecting piece movably passes through the through opening and is sleeved on the screw rod, the screw rod is rotatably arranged on the guide frame, the power motor for driving the screw rod to rotate is connected to the guide frame, and the first clamping plate is arranged on the guide frame.

[0013] Preferably, a second door is provided on the box body.

[0014] Preferably, the punching positioning mechanism further comprises a first positioning groove and a second positioning groove provided on the work station plate;

[0015] The inner side of the second clamping plate is detachably located in the first positioning groove, and the inner side of the mounting frame is detachably located in the second positioning groove.

[0016] Preferably, the number of the second positioning grooves is two, the mounting frame includes a support seat, the second clamping cylinder is detachably arranged on the support seat, and two positioning rods are arranged on the inner side of the support seat, and each positioning rod is detachably located in each of the second positioning grooves.

[0017] Preferably, it also includes a punching positioning frame, a driving motor is arranged on the upper end of the punching positioning frame, the output end of the driving motor is connected to the second screw, the second screw is rotatably arranged on the punching positioning frame, a motor fixing seat is provided on the threaded sleeve of the second screw, the motor fixing seat is slidably connected to the punching positioning frame, a punching motor is arranged on the motor fixing seat, and the punching motor is located between the second clamping plate and the second clamping block.

[0018] Preferably, it further comprises a pushing cylinder, which is located below the punching and positioning frame, and discharge troughs are provided on both sides of the box body.

[0019] The beneficial effects of the utility model are as follows: the utility model integrates punching and cutting, effectively improves processing efficiency, and also has the beneficial effects of easy operation, high stability, reduced labor intensity of operators, improved processing quality, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.

[0021] Figure 2 yes Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.

[0022] Figure 3 It is a three-dimensional structural schematic diagram of the utility model.

[0023] Figure 4 It is a structural schematic diagram of the cutting unit in the utility model.

[0024] Figure 5 yes Figure 4 Another schematic diagram of the three-dimensional structure.

[0025] Figure 6 It is a schematic diagram of the structure of the operating panel and other components installed on the cutting table.

[0026] Figure 7 It is a structural schematic diagram of components such as a guide frame and a first abutting cylinder arranged on a displacement seat.

[0027] Figure 8 yes Figure 7 Another three-dimensional structural schematic diagram without the support plate installed.

[0028] Fig. 9 It is a schematic diagram of the three-dimensional structure of the punching unit.

[0029] Fig.10 yes Fig. 9 The structural diagram of the parts such as the punching and positioning frame is not provided.

[0030] Fig.11 yes Fig.10 Schematic diagram of the local enlarged structure at point B in the middle.

[0031] Fig.12 yes Fig.10 The structural schematic diagram of the second tightening cylinder and other components is not provided.

[0032] Fig.13 It is a structural diagram of the mounting frame. DETAILED DESCRIPTION

[0033] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0034] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "setting", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] like Figures 1 to 13 As shown, an integrated structure for processing aluminum profiles includes a base 1, on which a cutting unit 2 and a punching unit 3 are arranged;

[0037] The cutting unit 2 comprises a cutting table 5 arranged on the base 1, an extension section 6 is arranged at the front end of the cutting table 5, a displacement seat 11 is slidably arranged at the output end of the cutting table 5, and a first power unit 12 is arranged on the cutting table 5 and is used to drive the displacement seat 11 to slide on the cutting table 5;

[0038] The displacement seat 11 is provided with a first abutting cylinder 7, and the output end of the first abutting cylinder 7 is provided with a first abutting block 8; a cutting motor 10 is slidably provided on the displacement seat 11, and a cutting disc 9 is provided at the output end of the cutting motor 10; a second power unit 13 is provided on the displacement seat 11 and is used to drive the cutting motor 10 to move on the displacement seat 11; a first abutting plate 37 used in conjunction with the first abutting block 8 is provided on the displacement seat 11;

[0039] The punching unit 3 includes a box body 15 arranged on the base 1, and a work station disk 16 is rotatably arranged on the upper end of the box body 15. A rotating motor is arranged in the box body 15, and the rotating motor is used to drive the work station disk 16 to rotate. Three punching positioning mechanisms 17 are arranged on the work station disk 16, and the punching positioning mechanism 17 includes a second clamping plate 18 arranged on the work station disk 16, and the second clamping plate 18 is connected to the mounting frame 20 through two supporting columns 19. A second clamping cylinder 21 is arranged on the mounting frame 20, and a second clamping block 22 used in conjunction with the second clamping plate 18 is arranged at the output end of the second clamping cylinder 21.

[0040] The cutting table 5 includes a positioning box 23 and a positioning platform 28 arranged on the base 1, the front half of the positioning box 23 is provided with an opening 25, the rear half of the positioning box 23 is provided with a first box door 26 that can be opened and closed, the upper end of the positioning box 23 is provided with an operating panel 27, the positioning platform 28 is provided at the front end of the positioning box 23, the extension section 6 is provided at the front end of the operating panel 27 and is located above the positioning platform 28; the displacement seat 11 is slidably provided on the positioning platform 28.

[0041] The first power unit 12 includes a displacement motor 29, which is arranged at the opening 25 through a motor mounting seat. A support plate 31 is removably provided on the upper end of the positioning platform 28, and two slide rails 30 are provided on the upper end of the support plate 31. Two slide seats 32 are provided at the lower end of the displacement seat 11, and each of the slide seats 32 is slidably arranged on each of the slide rails 30. A support plate 33 is provided on the support plate 31, one end of a first screw rod 35 is rotatably connected to the support plate 33, and the other end of the first screw rod 35 is connected to the output end of the displacement motor 29. A displacement block 36 is threadedly sleeved on the first screw rod 35, and the displacement block 36 is connected to the lower end of the displacement seat 11.

[0042] The first abutting cylinder 7 is disposed on the displacement seat 11 via a bracket 38 , and the lower end of the extension section 6 is slidably connected to the displacement seat 11 .

[0043] The cutting disc 9 is located in the protective cover 39, the cutting motor 10 is arranged on the motor positioning seat 50, the motor positioning seat 50 is slidably arranged on the guide frame 51, the guide frame 51 is arranged on the displacement seat 11, the guide frame 51 is provided with a through opening 52, the motor positioning seat 50 is provided with a connecting piece 53, the connecting piece 53 movably passes through the through opening 52 and is sleeved on the screw rod 55, the screw rod 55 is rotatably arranged on the guide frame 51, the power motor 56 for driving the screw rod 55 to rotate is connected to the guide frame 51, and the first clamping plate 37 is arranged on the guide frame 51.

[0044] The box body 15 is provided with a second box door 57 .

[0045] The punching positioning mechanism 17 further includes a first positioning groove 58 and a second positioning groove 59 formed on the work station plate 16;

[0046] The inner side of the second abutting plate 18 is detachably located in the first positioning groove 58 , and the inner side of the mounting bracket 20 is detachably located in the second positioning groove 59 .

[0047] There are two second positioning grooves 59 , and the mounting frame 20 includes a support seat 60 , on which the second clamping cylinder 21 is detachably disposed. Two positioning rods 61 are disposed on the inner side of the support seat 60 , and each positioning rod 61 is detachably disposed in each of the second positioning grooves 59 .

[0048] It also includes a punching positioning frame 62, a driving motor 63 is arranged on the upper end of the punching positioning frame 62, the output end of the driving motor 63 is connected to the second screw 65, the second screw 65 is rotatably arranged on the punching positioning frame 62, a motor fixing seat 66 is threadedly sleeved on the second screw 65, the motor fixing seat 66 is slidably connected to the punching positioning frame 62, a punching motor 67 is arranged on the motor fixing seat 66, and the punching motor 67 is located between the second clamping plate 18 and the second clamping block 22.

[0049] As a further preferred embodiment, the utility model further comprises a pushing cylinder 68 , which is located below the punching and positioning frame 62 , and discharge troughs 69 are provided on both sides of the box body 15 .

[0050] The optimal working principle of the utility model is as follows:

[0051] In order to facilitate description and understanding of the working principle, the processed aluminum profile is referred to as a processed part, and the three punching and positioning mechanisms 17 are respectively described as a first station, a second station and a third station.

[0052] The workpiece is placed on the operating plate 27 so that the position of the workpiece to be cut is located between the cutting table 5 and the box 15. The workpiece is then positioned by the second abutting cylinder 21 and the first abutting cylinder 7 in cooperation with the first abutting plate 37 and the second abutting plate 18. The screw rod 55 is then driven by the power motor 56 to rotate, thereby moving the connecting member 53. The movement of the connecting member 53 drives the cutting disc 9 on the cutting motor 10 to move toward the workpiece. The cutting is completed by the cutting disc 9. At this time, the cut workpiece is clamped by the second abutting plate 18 and the second abutting cylinder 21. At this time, the cutting disc 9 returns to its original position and is moved by the displacement motor 56. The machine 29 drives the first screw 35 to rotate, and the rotation of the first screw 35 drives the displacement seat 11 to move in the direction of the operating plate 27, thereby widening the distance from the punching unit 3. This step is to facilitate the rotation of the work station disk 16. Subsequently, the cut workpiece is rotated to the discharge trough 69 by the rotation of the work station disk 16 (at this time, the cut workpiece is fixed by the first work station), and then the operator can punch holes in it with a handheld puncher. When the first work station rotates to the discharge trough 69, the second work station just rotates to the original position of the first work station, and then it can be used in conjunction with the cutting unit 2 for the next cutting.

[0053] Preferably, the utility model is also provided with a punching motor 67, which replaces manual punching, further reducing the labor intensity of the operator, and after the punching is completed, the second clamping block 22 is retracted by the second clamping cylinder 21, so that the second clamping block 22 no longer positions the workpiece after the punching is completed. At this time, the punched workpiece is pushed down by the pushing cylinder 68 and unloaded through the discharge chute 69. In actual use, a material collection trolley can be placed under the discharge chute 69.

[0054] During operation, the workpiece is placed on the operating panel 27. After cutting is completed, the workpiece is pushed forward manually by the operator. In actual use, as a further preference, a pushing mechanism can be provided on the operating panel 27 to push the workpiece forward, thereby further reducing the labor intensity of the operator. The pushing mechanism can be a cylinder, a screw structure or any structure in the prior art that can achieve this function, and no specific limitation is made here.

[0055] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. An integrated structure for processing aluminum profiles, characterized by: It comprises a base (1), on which a cutting unit (2) and a punching unit (3) are arranged; The cutting unit (2) comprises a cutting table (5) arranged on the base (1), an extension section (6) being arranged at the front end of the cutting table (5), a displacement seat (11) being slidably arranged at the output end of the cutting table (5), and a first power unit (12) being arranged on the cutting table (5) and used for driving the displacement seat (11) to slide on the cutting table (5); The displacement seat (11) is provided with a first abutting cylinder (7), and the output end of the first abutting cylinder (7) is provided with a first abutting block (8); a cutting motor (10) is slidably provided on the displacement seat (11), and the output end of the cutting motor (10) is provided with a cutting disc (9); a second power unit (13) is provided on the displacement seat (11) and is used to drive the cutting motor (10) to move on the displacement seat (11); and a first abutting plate (37) used in conjunction with the first abutting block (8) is provided on the displacement seat (11); The punching unit (3) comprises a box (15) arranged on the base (1), a work station disk (16) is rotatably arranged at the upper end of the box (15), a rotating motor is arranged inside the box (15), and the rotating motor is used to drive the work station disk (16) to rotate, and three punching positioning mechanisms (17) are arranged on the work station disk (16), and the punching positioning mechanism (17) comprises a second clamping plate (18) arranged on the work station disk (16), and the second clamping plate (18) is connected to the mounting frame (20) through two supporting columns (19), and the mounting frame (20) is provided with a second clamping cylinder (21), and the output end of the second clamping cylinder (21) is provided with a second clamping block (22) used in conjunction with the second clamping plate (18).

2. The integrated structure for processing aluminum profiles according to claim 1, characterized in that: The cutting table (5) comprises a positioning box (23) and a positioning table (28) arranged on the base (1); the front half of the positioning box (23) is provided with an opening (25); the rear half of the positioning box (23) is provided with a first box door (26) that can be opened and closed; the upper end of the positioning box (23) is provided with an operating panel (27); the positioning table (28) is arranged at the front end of the positioning box (23); the extension section (6) is arranged at the front end of the operating panel (27) and is located above the positioning table (28); the displacement seat (11) is slidably arranged on the positioning table (28).

3. The integrated structure for processing aluminum profiles as claimed in claim 2, characterized in that: The first power unit (12) comprises a displacement motor (29), and the displacement motor (29) is arranged at the opening (25) through a motor mounting seat. A support plate (31) is detachably arranged at the upper end of the positioning platform (28), and two slide rails (30) are arranged at the upper end of the support plate (31). Two slide seats (32) are arranged at the lower end of the displacement seat (11), and each of the slide seats (32) is slidably arranged on each of the slide rails (30). A support plate (33) is arranged on the support plate (31), and one end of a first screw rod (35) is rotatably connected to the support plate (33), and the other end of the first screw rod (35) is connected to the output end of the displacement motor (29). A displacement block (36) is threadedly sleeved on the first screw rod (35), and the displacement block (36) is connected to the lower end of the displacement seat (11).

4. The integrated structure for processing aluminum profiles as claimed in claim 3, characterized in that: The first abutting cylinder (7) is arranged on the displacement seat (11) via a bracket (38), and the lower end of the extension section (6) is slidably connected to the displacement seat (11).

5. The integrated structure for processing aluminum profiles as claimed in claim 4, characterized in that: The cutting disc (9) is located in the protective cover (39); the cutting motor (10) is arranged on a motor positioning seat (50); the motor positioning seat (50) is slidably arranged on a guide frame (51); the guide frame (51) is arranged on the displacement seat (11); a through opening (52) is opened on the guide frame (51); the motor positioning seat (50) is provided with a connecting piece (53); the connecting piece (53) movably passes through the through opening (52) and is sleeved on a screw rod (55); the screw rod (55) is rotatably arranged on the guide frame (51); a power motor (56) for driving the screw rod (55) to rotate is connected to the guide frame (51); and the first clamping plate (37) is arranged on the guide frame (51).

6. The integrated structure for processing aluminum profiles as claimed in claim 5, characterized in that: The box body (15) is provided with a second box door (57).

7. The integrated structure for processing aluminum profiles according to claim 6, characterized in that: The punching positioning mechanism (17) further comprises a first positioning groove (58) and a second positioning groove (59) formed on the work station plate (16); The inner side of the second clamping plate (18) is detachably located in the first positioning groove (58), and the inner side of the mounting frame (20) is detachably located in the second positioning groove (59).

8. The integrated structure for processing aluminum profiles according to claim 7, characterized in that: The number of the second positioning grooves (59) is two, the mounting frame (20) comprises a support seat (60), the second abutting cylinder (21) is detachably arranged on the support seat (60), two positioning rods (61) are arranged on the inner side of the support seat (60), and each positioning rod (61) is detachably located in each of the second positioning grooves (59).

9. The integrated structure for processing aluminum profiles according to claim 8, characterized in that: The invention also comprises a punching positioning frame (62), wherein a driving motor (63) is arranged at the upper end of the punching positioning frame (62), wherein the output end of the driving motor (63) is connected to a second screw rod (65), wherein the second screw rod (65) is rotatably arranged on the punching positioning frame (62), wherein a motor fixing seat (66) is threadedly sleeved on the second screw rod (65), wherein the motor fixing seat (66) is slidably connected to the punching positioning frame (62), wherein a punching motor (67) is arranged on the motor fixing seat (66), and wherein the punching motor (67) is located between the second clamping plate (18) and the second clamping block (22).

10. The integrated structure for processing aluminum profiles according to claim 9, characterized in that: It also includes a material pushing cylinder (68), which is located below the punching and positioning frame (62). Both sides of the box body (15) are provided with discharge grooves (69).

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