Bobbin yarn cutting machine
By designing a yarn tube cutting machine including clamping, cutting and yarn suction mechanism, the problems of inaccuracy and low efficiency of existing equipment when cutting yarns are solved, and efficient and automated yarn cutting and collection are achieved.
Patent Information
- Application Number
- CN202421787767.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When cutting the remaining yarn on the residual yarn on the existing yarn pipe, there is a problem of inadequate cutting or cutting the yarn pipe, and the automatic cutting efficiency is low.
A yarn tube yarn cutting machine is designed, including a clamping mechanism, a cutting mechanism and a yarn suction mechanism. The clamping mechanism fixes and locates the yarn tube through the fitting of the abutment block and the fitting plate; the cutting mechanism adopts a combination of a cutting knife and a hot-flow gun, first quickly cuts most of the yarn, and then fuses the remaining yarn; the yarn suction mechanism achieves automatic collection of yarn through the fitting of the cutting plate and the yarn suction hole.
It realizes efficient cutting of yarn, avoids damage to the yarn tube, improves the efficiency of automated yarn cutting, and realizes unified collection and treatment of yarn.
Smart Images
Figure CN222874676U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to a bobbin yarn cutting machine. Background Art
[0002] The traditional method for the textile industry to deal with the remaining yarn tube (i.e. the yarn tube with the remaining yarn) is mainly to cut the remaining yarn on the remaining yarn tube manually with the help of a grinding wheel or a blade. However, this traditional cutting method has problems such as low efficiency, high labor intensity, low safety factor, etc., and the cut yarn is easy to scatter everywhere, and the yarn tube will be damaged during cutting. Therefore, it is difficult to meet the requirements of enterprises.
[0003] In order to meet the needs of enterprises to quickly process and recycle yarn tubes, there are also devices on the market that use blades to automatically and quickly cut the remaining yarn on the remaining yarn tubes. However, due to a certain dimensional tolerance between the yarn tubes, the blades may not cut the remaining yarn on the remaining yarn tubes properly, and a small amount of yarn on the remaining yarn tubes needs to be processed manually; sometimes the yarn is cut too deeply and the yarn tube is damaged. Therefore, the existing automatic yarn cutting equipment still cannot achieve efficient yarn cutting operations. Summary of the invention
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a bobbin cutting machine.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A bobbin cutting machine comprises a frame and a conveying mechanism, a clamping mechanism, a cutting mechanism and a yarn suction mechanism installed on the frame, wherein the conveying mechanism is used to convey the remaining yarn tube, the clamping mechanism is located at the conveying end of the conveying mechanism, the clamping mechanism is provided with relatively distributed abutment blocks and abutment plates, the abutment blocks can clamp and move the remaining yarn tube, the abutment plates are used to abut the remaining yarn tube driven by the abutment blocks, the cutting mechanism is provided with a cutting knife and a heat flow gun for cutting the remaining yarn tube, and the yarn suction mechanism comprises a yarn suction hole located below the abutment plate.
[0007] Preferably, the clamping mechanism is provided with a slide plate slidably mounted on the frame and a mounting frame mounted on the slide plate, the two abutment blocks are relatively arranged on the mounting frame, the abutment blocks can move relatively and abut against the two ends of the remaining yarn tube, and the slide plate drives the abutment blocks to move close to the abutment plate.
[0008] Preferably, a driving member four is installed on the slide plate, and the driving member four is used to drive the abutment block to move upwards and close to the abutment plate.
[0009] Preferably, a waist-shaped hole for installing a mounting rod is opened on the frame, the two abutment plates correspond to the mounting rod one by one and are installed on the mounting rod, and the two mounting rods can move closer to each other along the length direction of the waist-shaped hole.
[0010] Preferably, a vertically arranged waist-shaped hole is provided on the mounting rod, and the support plate is mounted on the mounting rod through the waist-shaped hole.
[0011] Preferably, the conveying mechanism is provided with a bottom plate which extends downwardly and obliquely toward the clamping mechanism side, and a limit plate which is distributed relatively to the bottom plate up and down, side plates are provided on both sides of the bottom plate, a plurality of residual yarn tubes are provided between the two side plates, a stop rod which abuts against the residual yarn tube is provided at the end of the bottom plate, and a gap is provided between the side plate and the stop rod.
[0012] Preferably, the side plates are provided with abutment plates, and the abutment plates can move and abut against the remaining yarn tube between the two side plates.
[0013] Preferably, a waist-shaped hole for mounting a mounting plate is provided on the frame, the shift rods are mounted on the mounting plate, and the two shift rods can move toward each other along the length direction of the waist-shaped hole.
[0014] Preferably, a feed plate located below the abutment plate is mounted on the frame, the yarn suction hole is provided on the feed plate, and a negative pressure tube capable of moving upwards toward the yarn suction hole is provided below the feed plate.
[0015] Preferably, the cutting mechanism is provided with a shifting plate capable of reciprocating along the length direction of the remaining yarn tube, and the cutting knife and the heat flow gun are respectively mounted on the shifting plate through corresponding adjusting rods.
[0016] The beneficial effects of the utility model are:
[0017] 1. The remaining yarn tube is clamped and fixed by the abutment block and driven upward to abut against the abutment plate, so as to locate the cutting point of the remaining yarn tube, avoid the situation that the yarn is not cut in place or the yarn tube is cut due to the size tolerance of the yarn tube itself, so that the yarn cutting operation of the remaining yarn tube is more efficient and the yarn tube will not be cut;
[0018] 2. Cut the yarn by cooperating with the cutting knife and the heat flow gun. First, the cutting knife quickly cuts most of the yarn on the remaining yarn tube, and then the heat flow gun is used to melt the remaining small amount of yarn to achieve rapid cutting of the yarn. In addition, this cutting method allows the cutting knife to leave a certain distance from the yarn tube when cutting the yarn, and the cutting of the remaining yarn tube is positioned by the abutment plate to ensure that the cutting knife can cut the yarn on the remaining yarn tube without damage;
[0019] 3. An inclined discharge plate is arranged under the abutment plate. After the yarn on the remaining yarn tube is cut, the abutment block moves in the opposite direction so that the yarn tube can fall to the discharge plate and be guided to recover the yarn tube through the discharge plate. In the process of yarn cutting, the yarn suction holes on the discharge plate are subjected to negative pressure to realize the unified collection and processing of the fallen yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The three-dimensional Figure 1 ;
[0021] Figure 2 The three-dimensional Figure 2 ;
[0022] Figure 3 This is a schematic diagram of the cooperation between the conveying mechanism and the clamping mechanism of the utility model;
[0023] Figure 4 for Figure 3 The enlarged schematic diagram of point A in the middle;
[0024] Figure 5 It is a schematic diagram of the coordination of the stopper rod, the stop plate and the remaining yarn tube of the utility model;
[0025] Figure 6 It is a structural schematic diagram of the clamping mechanism of the utility model;
[0026] Figure 7 The diagram is a schematic diagram of the cooperation between the clamping mechanism and the yarn suction mechanism of the utility model. Figure 1 ;
[0027] Figure 8 The diagram is a schematic diagram of the cooperation between the clamping mechanism and the yarn suction mechanism of the utility model. Figure 2 ;
[0028] Fig. 9 for Figure 8 The enlarged schematic diagram of point B in the middle;
[0029] Fig.10 The diagram is a schematic diagram of the cooperation between the clamping mechanism and the yarn suction mechanism of the utility model. Figure 3 ;
[0030] Fig.11 for Fig.10 The enlarged schematic diagram of the center C;
[0031] Fig.12 This is a structural schematic diagram of the yarn suction mechanism of the utility model;
[0032] Fig.13 It is a schematic diagram of the cooperation between the yarn suction mechanism and the cutting mechanism of the utility model.
[0033] In the figure: frame 1, suction fan 11, electric control box 12, protection rod 13, conveying mechanism 2, bottom plate 21, side plate 22, notch 221, abutment plate 23, driving member 1 24, gear rod 25, driving member 2 26, mounting plate 27, limit plate 28, clamping mechanism 3, slide plate 31, slide bar 1 311, driving member 3 312, mounting frame 32, driving member 4 33, abutment block 34, driving member 5 35, mounting rod 36, abutment plate 37, cutting mechanism 4, bracket 41, slide bar 2 411, shift plate 42, driving member 6 421, transmission belt 422, cutting knife 43, heat flow gun 44, adjusting rod 45, yarn suction mechanism 5, unloading plate 51, yarn suction hole 511, negative pressure tube 52, driving member 7 53, remaining yarn tube 6, yarn tube 61, yarn 62. DETAILED DESCRIPTION
[0034] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0035] In the description of this specification, the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or unit referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.
[0036] like Figures 1 to 13 As shown, a bobbin cutting machine comprises a frame 1 and a conveying mechanism 2, a clamping mechanism 3, a cutting mechanism 4, and a yarn suction mechanism 5 installed on the frame 1. A suction fan 11 is installed inside the frame 1. The suction fan 11 provides the yarn suction mechanism 5 with the negative pressure required for sucking the fallen yarn. An electric control box 12 is installed on the frame 1.
[0037] refer to Figure 1 , Figure 3 to Figure 6 As shown, the conveying mechanism 2 is used to convey the remaining yarn tube 6, which includes a yarn tube 61 and a yarn 62 wound around the outer periphery of the yarn tube 61. The yarn 62 extends outward from both ends of the yarn tube 61. When the yarn 62 wound around the outer periphery of the remaining yarn tube 6 is cut, the remaining yarn tube 6 becomes the yarn tube 61.
[0038] The clamping mechanism 3 is located at the conveying end of the conveying mechanism 2. The conveying mechanism 2 is provided with a bottom plate 21 which extends downwardly and obliquely toward the clamping mechanism 3. Side plates 22 are provided on both sides of the bottom plate 21. The two side plates 22 are spaced apart and mutually form a channel for the remaining yarn tubes 6 to roll through in sequence. A plurality of remaining yarn tubes 6 are provided between the two side plates 22. The remaining yarn tubes 6 can be rolled and conveyed in sequence toward the clamping mechanism 3 along the length direction of the bottom plate 21.
[0039] A shift rod 25 abutting against the remaining yarn tube 6 is provided at the end of the bottom plate 21, and a second driving member 26 is installed on the frame 1. The second driving member 26 can be a cylinder, and the output end of the second driving member 26 is connected to the shift rod 25 so that the shift rod 25 can move up and down. When the shift rod 25 moves upward, the shift rod 25 abuts against the remaining yarn tube 6 to limit the further displacement of the remaining yarn tube 6. When the shift rod 25 moves downward, the remaining yarn tube 6 is avoided so that the remaining yarn tube 6 can move further.
[0040] The side plate 22 is provided with an abutment plate 23. Specifically, a driving member 24 is installed on the side plate 22. The driving member 24 can be a cylinder. The output end of the driving member 24 is connected to the abutment plate 23, so that the abutment plate 23 can move and abut the remaining yarn tube 6 between the two side plates 22. When the gear lever 25 moves downward to allow the remaining yarn tube 6 to move further, the abutment plate 23 moves between the two side plates 22 to abut the subsequent remaining yarn tube 6 to prevent the remaining yarn tube 6 from continuing to be transported.
[0041] The conveying mechanism 2 also includes a limit plate 28 which is distributed relative to the bottom plate 21 up and down. The limit plate 28 cooperates with the bottom plate 21 to limit the yarn 62 from being wound around the excessively thick residual yarn tube 6 and passing through. The limit plate 28 is adjustably installed by bolts. When the limit plate 28 is adjusted upward, the relatively thick residual yarn tube 6 can pass through.
[0042] Refer to Figure 4. Figure 7 to Figure 11 As shown, the clamping mechanism 3 is provided with relatively distributed abutment blocks 34 and abutment plates 37, the number of the abutment blocks 34 and the abutment plates 37 are both two and are distributed at intervals, a notch 221 is provided between the side plate 22 and the gear rod 25, the abutment block 34 is located on the outside of the notch 221, and the abutment block 34 can move inward through the notch 221 and abut and fix the remaining yarn tube 6.
[0043] The clamping mechanism 3 is provided with a slide plate 31 slidably mounted on the frame 1 and a mounting frame 32 mounted on the slide plate 31. A slide bar 311 is mounted on the frame 1, and the slide plate 31 can move closer to or away from the abutment plate 37 along the slide bar 311. Further, a driving member 312 is mounted on the frame 1, and the driving member 312 can be a cylinder. The output end of the driving member 312 is connected to the slide plate 31 to drive the slide plate 31 to move back and forth.
[0044] The two abutment blocks 34 are relatively arranged on the mounting frame 32, and then the abutment blocks 34 are driven by the slide plate 31 to move close to the abutment plate 37. Furthermore, a driving member 35 is installed on the mounting frame 32, and the driving member 35 can be a cylinder. The output end of the driving member 35 is connected to the abutment blocks 34, and the two abutment blocks 34 are distributed at both ends of the remaining yarn tube 6 abutting against the gear rod 25.
[0045] The abutment block 34 is a laterally arranged truncated cone, and the abutment block 34 can extend from the two end ports of the remaining yarn tube 6 and abut the remaining yarn tube 6, and then the abutment block 34 can move relatively and abut against the two ends of the remaining yarn tube 6. Specifically, the abutment block 34 abuts against the two ends of the yarn tube 61, and the abutment block 34 can clamp and move the remaining yarn tube 6 to drive the remaining yarn tube 6 to move.
[0046] The abutment plate 37 is used to abut the remaining yarn tube 6 driven by the abutment block 34. Specifically, a waist-shaped hole for installing the mounting rod 36 is opened on the frame 1. The two abutment plates 37 correspond to the mounting rod 36 one by one and are installed on the mounting rod 36. The abutment plate 37 is an arc-shaped abutment plate. The inner contour of the abutment plate 37 is adapted to the outer contour of the yarn tube 61, so that the two abutment plates 37 can abut on the two end sides of the yarn tube 61 respectively.
[0047] A driving member 43 is installed on the slide plate 31. The driving member 433 can be a cylinder. The output end of the driving member 433 is connected to the mounting frame 32. The driving member 433 is used to drive the abutment block 34 to move upward close to the abutment plate 37.
[0048] Specifically, the abutment block 34 clamps the remaining yarn tube 6 and moves close to the abutment plate 37 through the slide plate 31, and then drives the abutment block 34 to move upward through the driving member 33, so that the remaining yarn tube 6 clamped by the abutment block 34 can abut upward to the limit position of the abutment plate 37, so as to realize the positioning of the cutting point of the remaining yarn tube 6, and avoid the situation that the yarn 62 is not cut into place or the yarn tube 61 is cut due to the dimensional tolerance of the yarn tube 61 itself, so that the yarn 62 cutting operation of the remaining yarn tube 6 is more efficient and will not cut the yarn tube 61.
[0049] The mounting rod 36 is provided with a waist-shaped hole which is vertically arranged, and the support plate 37 is installed on the mounting rod 36 through the waist-shaped hole. The height of the support plate 37 can be adjusted through the waist-shaped hole which is vertically arranged, so as to adjust the cutting point of the remaining yarn tube 6 up and down to meet the needs of cutting the remaining yarn tube 6 of different thicknesses.
[0050] refer to Figure 2 , Fig.13 As shown, the cutting mechanism 4 is provided with a cutting knife 43 and a heat flow gun 44 for cutting the remaining yarn tube 6, and the cutting mechanism 4 is installed with a protection rod 13 for protecting the cutting knife 43 and the heat flow gun 44.
[0051] The cutting mechanism 4 is also provided with a shift plate 42 which can reciprocate along the length direction of the remaining yarn tube 6. The shift plate 42 is slidably set on a bracket 41 of the cutting mechanism 4. The bracket 41 is provided with a transversely set slide bar 2 411. The length direction of the slide bar 2 411 is parallel to the length of the remaining yarn tube 6. The shift plate 42 reciprocates along the slide bar 2 411.
[0052] The cutting mechanism 4 is provided with a driving member 6 421, which may be a motor. The output end of the driving member 6 421 is connected with a transmission belt 422, which is fixed to the shift plate 42. The driving member 6 421 drives the shift plate 42 to move back and forth through the transmission belt 422.
[0053] The cutting blade 43 and the heat flow gun 44 are respectively mounted on the moving plate 42 via corresponding adjusting rods 45 , and the relative heights of the cutting blade 43 and the heat flow gun 44 can be adjusted up and down by rotating the adjusting rods 45 .
[0054] During the reciprocating movement of the shift plate 42, the yarn 62 is cut by the cooperation of the cutting knife 43 and the heat flow gun 44. Specifically, the cutting knife 43 is used to quickly cut most of the yarn 62 on the remaining yarn tube 6, and then the heat flow gun 44 is used to melt the remaining small amount of yarn 62 to achieve rapid cutting of the yarn 62. In addition, this cutting method allows the cutting knife 43 to leave a certain distance from the yarn tube 61 when cutting the yarn 62, and the cutting of the remaining yarn tube 6 is positioned by the abutment plate 37 to ensure that the cutting knife 43 can cut the yarn 62 on the remaining yarn tube 6 without damage.
[0055] In this embodiment, the distribution of the cutting knife 43 and the heat flow gun 44 is that the cutting knife 43, the heat flow gun 44, and the cutting knife 43 are distributed in sequence, so that the moving plate 42 can cut two remaining yarn tubes 6 during one reciprocating motion, thereby improving the yarn cutting efficiency of the remaining yarn tube 6.
[0056] The frame 1 is provided with a discharge plate 51 below the abutment plate 37 , and the discharge plate 51 is tilted outwardly. After the yarn 62 on the remaining yarn tube 6 is cut, the abutment block 34 moves in the opposite direction, so that the yarn tube 61 can fall to the discharge plate 51 , and the yarn tube 61 is recovered by guiding through the discharge plate 51 .
[0057] The yarn suction mechanism 5 includes a yarn suction hole 511 located below the abutment plate 37, and the yarn suction hole 511 is opened on the unloading plate 51. A negative pressure tube 52 that can move upward close to the yarn suction hole 511 is arranged below the unloading plate 51. The negative pressure tube 52 generates negative pressure through the suction fan 11. A driving member 53 is installed on the frame 1. The driving member 53 can be a cylinder. The output end of the driving member 53 is connected to the negative pressure tube 52 to drive the negative pressure tube 52 to move close to or away from the yarn suction hole 511. When it is necessary to suck the cut and fallen yarn 62 through the yarn suction hole 511, the negative pressure tube 52 is moved close to the yarn suction hole 511 to increase the suction force near the yarn suction hole 511, so that the yarn suction hole 511 is subjected to negative pressure to uniformly collect and process the fallen yarn 62.
[0058] further, Figure 3 to Figure 5As shown, the side plate 22 is mounted on the bottom plate 21 through a waist-shaped hole, and the two mounting rods 36 can move toward each other along the length direction of the waist-shaped hole. A waist-shaped hole for mounting the mounting plate 27 is provided on the frame 1, and the shift rod 25 is mounted on the mounting plate 27, and the two shift rods 25 can move toward each other along the length direction of the waist-shaped hole.
[0059] Furthermore, the two side plates 22, the two abutment plates 37 mounted on the mounting rods 36, and the two stop rods 25 mounted on the mounting plate 27 can all be relatively spaced to meet the use of the remaining yarn tubes 6 of different lengths in this embodiment.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bobbin cutting machine, comprising a frame (1) and a conveying mechanism (2), a clamping mechanism (3), a cutting mechanism (4), and a yarn suction mechanism (5) mounted on the frame (1), wherein the conveying mechanism (2) is used to convey a remaining yarn tube (6), and is characterized in that: The clamping mechanism (3) is located at the conveying end of the conveying mechanism (2); the clamping mechanism (3) is provided with abutment blocks (34) and abutment plates (37) which are relatively distributed; the abutment blocks (34) are capable of clamping and moving the remaining yarn tube (6); the abutment plates (37) are used to abut the remaining yarn tube (6) driven by the abutment blocks (34); the cutting mechanism (4) is provided with a cutting knife (43) and a heat flow gun (44) for cutting the remaining yarn tube (6); and the yarn suction mechanism (5) comprises a yarn suction hole (511) located below the abutment plates (37).
2. A bobbin cutting machine as claimed in claim 1, characterized in that: The clamping mechanism (3) is provided with a slide plate (31) slidably mounted on the frame (1) and a mounting frame (32) mounted on the slide plate (31); the two abutment blocks (34) are arranged on the mounting frame (32) relative to each other; the abutment blocks (34) are capable of relatively moving and abutting against two ends of the remaining yarn tube (6); the slide plate (31) drives the abutment blocks (34) to move close to the abutment plate (37).
3. A bobbin cutting machine as claimed in claim 2, characterized in that: A driving member four (33) is mounted on the slide plate (31), and the driving member four (33) is used to drive the abutment block (34) to move upwards towards the abutment plate (37).
4. A bobbin cutting machine as claimed in claim 1, characterized in that: The frame (1) is provided with a waist-shaped hole for mounting a mounting rod (36); the two abutment plates (37) correspond to the mounting rods (36) one by one and are mounted on the mounting rods (36); the two mounting rods (36) are capable of moving toward each other along the length direction of the waist-shaped hole.
5. A bobbin cutting machine as claimed in claim 4, characterized in that: The mounting rod (36) is provided with a waist-shaped hole arranged vertically, and the support plate (37) is mounted on the mounting rod (36) through the waist-shaped hole.
6. A bobbin cutting machine as claimed in claim 1, characterized in that: The conveying mechanism (2) is provided with a bottom plate (21) extending downwardly and obliquely toward the clamping mechanism (3), and a limit plate (28) arranged above and below the bottom plate (21); side plates (22) are provided on both sides of the bottom plate (21); a plurality of remaining yarn tubes (6) are provided between the two side plates (22); a stop rod (25) abutting against the remaining yarn tubes (6) is provided at the end of the bottom plate (21); and a notch (221) is provided between the side plate (22) and the stop rod (25).
7. A bobbin cutting machine as claimed in claim 6, characterized in that: An abutment plate (23) is provided on the side plate (22), and the abutment plate (23) is capable of moving and abutting against the remaining yarn tube (6) between the two side plates (22).
8. A bobbin cutting machine as claimed in claim 6, characterized in that: The frame (1) is provided with a waist-shaped hole for mounting a mounting plate (27), the shift rods (25) are mounted on the mounting plate (27), and the two shift rods (25) can move towards each other along the length direction of the waist-shaped hole.
9. A bobbin cutting machine as claimed in claim 1, characterized in that: The frame (1) is provided with a feed plate (51) located below the stop plate (37); the yarn suction hole (511) is provided on the feed plate (51); and a negative pressure tube (52) capable of moving upwards towards the yarn suction hole (511) is provided below the feed plate (51).
10. A bobbin cutting machine as claimed in claim 1, characterized in that: The cutting mechanism (4) is provided with a shifting plate (42) capable of reciprocating along the length direction of the remaining yarn tube (6), and the cutting knife (43) and the heat flow gun (44) are respectively mounted on the shifting plate (42) via corresponding adjustment rods (45).