Cutting device for basalt processing

By designing the cooling mechanism in the cutting device for basalt processing, and using the cooperation of the servo motor, water pump and spray head, the problem of high temperature damage of the cutting knife is solved, achieving more efficient cutting and longer service life.

CN222874981UActive Publication Date: 2025-05-16YUXIAN XINYUAN BASALT MINING CO LTD
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Patent Information

Application Number
CN202421839093.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-16
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

When used, the existing cutting devices for basalt processing are inconvenient to cool the cutting knife, resulting in high temperature damage and reducing cutting efficiency.

Method used

A cutting device for basalt processing including a cooling mechanism is designed. The cooling mechanism consists of a servo motor, an active shaft, a water pump and a spray head. The active shaft is driven to rotate through the servo motor. The water pump absorbs water and guides it into the spray head through a water conduit. The spray head sprays out the water flow to cool the cutting knife.

Benefits of technology

It effectively reduces the high-temperature damage of the cutting knife, improves the service life of the cutting knife, reduces the cost of repair and replacement, and improves the cutting efficiency and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cutting device for basalt processing comprises a cutting table, supporting bases and a supporting frame, the supporting bases are connected to the two sides of the bottom end of the cutting table in a welded mode, and the supporting frame is arranged at the top end of the cutting table in a sliding mode. According to the basalt cutting device, the servo motor is started to drive the driving shaft to rotate, on one hand, the driven shaft is driven to rotate under the action of the driving belt wheel, the connecting belt and the driven belt wheel, so that the cutting knife is driven to rotate synchronously, and then basalt can be conveniently cut; on the other hand, due to the fact that the driving shaft is connected with rotating fan blades in the water pump, the water pump can generate adsorption force while the driving shaft rotates, water in the water storage tank is guided into a spray head under the action of a water guide pipe, and the water is sprayed out through the spray head in the continuous movement process of the driving shaft; and therefore, the cutting knife for cutting basalt for a long time can be conveniently cooled.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting devices, in particular to a cutting device for basalt processing. Background Art

[0002] Basalt is a basic extrusive rock. It is a dense or foamy rock formed by the magma erupted from a volcano and solidified after cooling on the surface. It is a magmatic rock. When processing basalt, a cutting device is needed to cut it into the required shape, so as to facilitate subsequent use.

[0003] In a cutting device for granite stone processing with announcement number CN217196213U, it includes a bracket, a base and a connecting block, support columns are installed on both sides of the bottom end of the base, a cutting table is installed on the top of the base, dust removal mechanisms are set on both sides of the cutting table, brackets are installed on both sides of the top of the base, a crossbeam is installed on the inner side of the bracket, and a connecting block is installed on the crossbeam, a push rod is installed on the top of the connecting block, a motor is installed on the bottom end of the connecting block, and a rotating shaft is installed at one end of the motor, and a cutting blade is installed at one end of the rotating shaft. The utility model starts the fan installed on both sides of the bottom end of the base. Under the action of the fan, the dust generated during cutting can be sucked into the interior of the dust removal box through the dust suction pipe to avoid dust flying and polluting the working environment. The dust that enters stays on the dustproof plate. The pull plate is pulled to pull the dustproof plate out of the dust removal box, so that the dustproof plate can be cleaned, thereby improving the cleaning efficiency.

[0004] However, the above-mentioned cutting device for processing granite stone still has the following defects when in use: when the above-mentioned existing technology is in use, the cutting blade is driven to rotate by the starting motor under the action of the rotating shaft, so as to cut the stone. However, in actual use, the cutting blade will generate high temperature due to cutting the stone for a long time. If it is not cooled in time, the high temperature will cause the cutting blade to be damaged, thereby reducing the cutting efficiency. Utility Model Content

[0005] The utility model aims to provide a cutting device for basalt processing, so as to solve the problem that the existing cutting device for basalt processing proposed in the above background technology is inconvenient to cool the cutting blade during use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for basalt processing, comprising a cutting table, a support base, and a support frame, wherein both sides of the bottom end of the cutting table are welded and connected with the support base, and the top end of the cutting table is slidably provided with a support frame;

[0007] The bottom end of the support frame is welded with an electric push rod, and a horizontal plate is fixed to the bottom end of the electric push rod, a cooling mechanism is arranged on the top of the horizontal plate, a water storage tank is fixed on one side of the top end of the horizontal plate, and a water pump is fixed inside the water storage tank, one end of the water pump is connected to a water pipe, a nozzle is arranged at the bottom end of the water pipe, sliders are arranged on both sides of the horizontal plate, slide grooves are arranged on the outer sides of the sliders, and the slide grooves are opened inside the support frame;

[0008] Threaded rods are passed through both sides of the bottom end of the support frame, and a clamping block is provided at one end of the threaded rods. An adjustment mechanism is provided on one side of the cutting table, and a guide rod is provided on the other side of the cutting table, and a moving block is sleeved on the outer side of the guide rod.

[0009] When using a basalt processing cutting device according to the present technical solution, a cooling mechanism is provided to facilitate cooling of the cutting knife used for long-term cutting of basalt in cooperation with a water pump and a nozzle, thereby reducing the impact of high temperature on the cutting knife.

[0010] Preferably, the adjustment mechanism includes an adjusting motor, and the adjusting motor is arranged inside the cutting table, one end of the adjusting motor is rotatably connected to an adjusting rod, and an adjusting block is sleeved on the outer side of the adjusting rod, a guide block is fixed to the bottom end of the adjusting block, a guide groove is arranged on the outer side of the guide block, and the guide groove is opened inside the cutting table.

[0011] Preferably, the guide block slides inside the guide groove, and the adjustment block is slidably connected to the cutting table via the guide block and the guide groove.

[0012] Preferably, the cooling mechanism includes a servo motor, and the servo motor is arranged at the top of the horizontal plate, one end of the servo motor is rotatably connected to a driving shaft, and a driving pulley is sleeved on the outer side of the driving shaft, a connecting belt is arranged on the outer side of the driving pulley, and a driven pulley is arranged on one side of the connecting belt, blocks are fixed on both sides of the driving pulley and the driven pulley, a driven shaft passes through the interior of the driven pulley, and a cutting knife is sleeved on the outer side of one end of the driven shaft.

[0013] Preferably, one end of the driving shaft extends to the interior of the water pump, and one end of the driving shaft is interconnected with the rotating blades inside the water pump.

[0014] Preferably, the card blocks are provided in two groups, each group of the card blocks is provided with two card blocks, and the cross-sections of the card blocks in the two groups are both annular.

[0015] Preferably, two clamping blocks are provided, the two clamping blocks are symmetrically distributed, and a protective pad is adhered to one side of the two clamping blocks.

[0016] Preferably, a one-way valve is provided at one end of the water pipe, and the one-way valve is threadedly connected to the water pipe and the nozzle.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the cutting device for basalt processing not only has a cooling function, but also facilitates the adjustment of the cutting position;

[0018] By starting the servo motor, the driving shaft is driven to rotate. On the one hand, the driving pulley, the connecting belt and the driven pulley drive the driven shaft to rotate, thereby driving the cutting knife to rotate synchronously, which facilitates the cutting operation of basalt. On the other hand, since the driving shaft and the rotating fan blades inside the water pump are connected to each other, the water pump generates adsorption force while the driving shaft rotates, and the water inside the water tank is guided into the inside of the nozzle under the action of the water guide pipe. During the continuous movement of the driving shaft, the water is sprayed out through the nozzle, which facilitates the cooling of the cutting knife that cuts basalt for a long time. It can not only reduce the influence of high temperature on the cutting knife, increase the service life of the cutting knife, and reduce the cost of maintenance and replacement, but also avoid dust generated when cutting basalt, thereby improving its environmental protection during use.

[0019] By starting the adjusting motor, the adjusting rod is driven to rotate, and the adjusting block is driven to move horizontally under the action of the guide groove and the guide block. At the same time, the supporting frame is driven to move horizontally in synchronization with the cooperation of the moving block and the guide rod. Through the above operation, it is convenient for the staff to adjust the position of the cutting knife according to the actual usage, so as to facilitate the cutting of different positions of the basalt, so as to improve its flexibility and then improve the cutting efficiency of the basalt. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the main partial cross-sectional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the water storage tank of the utility model;

[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the cutting table of the utility model from top view;

[0024] Figure 4 It is a schematic diagram of a partial cross-sectional structure of the utility model in a top view;

[0025] Figure 5 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0026] Explanation of the reference numerals in the figure: 1. cutting table; 2. supporting base; 3. adjusting mechanism; 301. guide block; 302. guide groove; 303. adjusting block; 304. adjusting rod; 305. adjusting motor; 4. threaded rod; 5. slide groove; 6. slider; 7. cross plate; 8. electric push rod; 9. cooling mechanism; 901. servo motor; 902. driving shaft; 903. connecting belt; 904. driven shaft; 905. driven pulley; 906. driving pulley; 907. clamping block; 908. cutting knife; 10. water tank; 11. nozzle; 12. clamping block; 13. water pump; 14. water guide pipe; 15. moving block; 16. guide rod; 17. supporting frame. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 5 The utility model provides an embodiment: a cutting device for basalt processing, comprising a cutting table 1, a support base 2, and a support frame 17. The two sides of the bottom end of the cutting table 1 are welded with the support base 2, the top of the cutting table 1 is slidably provided with the support frame 17, the bottom end of the support frame 17 is welded with an electric push rod 8, and the bottom end of the electric push rod 8 is fixed with a horizontal plate 7, and the top end of the horizontal plate 7 is provided with a cooling mechanism 9;

[0029] The cooling mechanism 9 includes a servo motor 901, and the servo motor 901 is arranged at the top of the horizontal plate 7, one end of the servo motor 901 is rotatably connected to a driving shaft 902, and a driving pulley 906 is sleeved on the outer side of the driving shaft 902, a connecting belt 903 is arranged on the outer side of the driving pulley 906, and a driven pulley 905 is arranged on one side of the connecting belt 903, a clamping block 907 is fixed on both sides of the driving pulley 906 and the driven pulley 905, a driven shaft 904 is penetrated inside the driven pulley 905, and a cutting knife 908 is sleeved on the outer side of one end of the driven shaft 904;

[0030] One end of the driving shaft 902 extends to the inside of the water pump 13, and one end of the driving shaft 902 is connected to the rotating blades inside the water pump 13;

[0031] There are two groups of card blocks 907, each group of card blocks 907 has two card blocks, and the cross-sections of the two groups of card blocks 907 are both annular;

[0032] Specifically, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, when in use, by starting the servo motor 901, the driving pulley 906 is driven to rotate under the action of the driving shaft 902, and the driven shaft 904 is driven to rotate under the action of the connecting belt 903 and the driven pulley 905, thereby driving the cutting knife 908 to rotate, which is convenient for cutting basalt. On the other hand, the water pump 13 can also generate adsorption force, and the water inside the water tank 10 is introduced into the inside of the nozzle 11 under the action of the water guide pipe 14, so as to facilitate the cooling of the cutting knife 908 that cuts basalt for a long time, thereby increasing the service life of the cutting knife 908;

[0033] A water tank 10 is fixed to one side of the top of the horizontal plate 7, and a water pump 13 is fixed inside the water tank 10, and one end of the water pump 13 is connected to a water pipe 14;

[0034] A one-way valve is provided at one end of the water pipe 14, and the one-way valve is threadedly connected to the water pipe 14 and the nozzle 11;

[0035] Specifically, Figure 2 As shown, when in use, by providing a one-way valve, the water inside the water tank 10 can be prevented from being discharged through the water pump 13 and the water conduit 14 when the water pump 13 is not in use, thereby reducing the waste of resources and improving its practicality.

[0036] A nozzle 11 is provided at the bottom end of the water pipe 14, sliders 6 are provided on both sides of the horizontal plate 7, and slide grooves 5 are provided on the outer sides of the sliders 6, and the slide grooves 5 are opened inside the support frame 17, and threaded rods 4 are penetrated on both sides of the bottom end of the support frame 17, and a clamping block 12 is provided at one end of the threaded rods 4;

[0037] Two clamping blocks 12 are provided, the two clamping blocks 12 are symmetrically distributed, and a protective pad is adhered to one side of the two clamping blocks 12;

[0038] Specifically, Figure 1 , Figure 5 As shown, when in use, by adhering a protective pad on one side of the clamping block 12, not only the clamping block 12 can be protected to prevent the basalt from causing damage to the clamping block 12, but also the basalt can be prevented from moving in position during cutting, thereby facilitating the improvement of cutting efficiency;

[0039] An adjustment mechanism 3 is provided on one side inside the cutting table 1;

[0040] The adjustment mechanism 3 includes an adjustment motor 305, and the adjustment motor 305 is arranged inside the cutting table 1. One end of the adjustment motor 305 is rotatably connected to an adjustment rod 304, and an adjustment block 303 is sleeved on the outer side of the adjustment rod 304. A guide block 301 is fixed to the bottom end of the adjustment block 303. A guide groove 302 is arranged on the outer side of the guide block 301, and the guide groove 302 is opened inside the cutting table 1.

[0041] The guide block 301 slides inside the guide groove 302, and the adjustment block 303 is slidably connected to the cutting table 1 through the guide block 301 and the guide groove 302;

[0042] A guide rod 16 is provided on the other side of the cutting table 1, and a moving block 15 is sleeved on the outer side of the guide rod 16;

[0043] Specifically, Figure 1 , Figure 3 As shown, when in use, the adjusting motor 305 is started to drive the adjusting rod 304 to rotate, and then drive the adjusting block 303 to move horizontally, and with the cooperation of the moving block 15 and the guide rod 16, the supporting frame 17 is driven to move horizontally synchronously. Through the above operation, it is convenient to adjust the position of the cutting knife 908, so as to facilitate cutting of different positions of the basalt in order to cope with different usage situations.

[0044] Working principle: When the utility model is in use, first, when it is necessary to cut basalt, the basalt to be cut is placed on the cutting table 1, and the threaded rod 4 is screwed to drive the clamping block 12 to move horizontally until one side of the clamping block 12 fits with one side of the basalt, so as to facilitate limiting it, and start the electric push rod 8 to drive the cross plate 7 to move downward under the action of the slide groove 5 and the slider 6, and start the servo motor 901 while the cross plate 7 moves downward to drive the driving shaft 902 to rotate, and the driving shaft 902 drives the driving pulley 906 to rotate synchronously while the driving shaft 902 rotates, thereby driving the connecting belt 903 to rotate synchronously, and then drives the driven pulley 905 to rotate synchronously, and the block 907 is provided to limit the moving driving pulley 906 and the driven pulley 905 to avoid positional displacement during the movement, and the driven pulley 905 rotates At the same time, the driven shaft 904 is driven to perform synchronous rotational motion, thereby driving the cutting blade 908 to perform synchronous rotational motion. The above operation facilitates the cutting operation of basalt. While the driving shaft 902 performs rotational motion, it also drives the rotating blades inside the water pump 13 to perform synchronous rotational motion, thereby causing the water pump 13 to generate an adsorption force, so as to adsorb the water inside the water tank 10 to the inside of the water pipe 14. During the continuous rotational motion of the driving shaft 902, the water adsorbed to the inside of the water pipe 14 is transported to the inside of the nozzle 11 and sprayed out through the nozzle 11. When the servo motor 901 stops working, a one-way valve is provided between the water pipe 14 and the nozzle 11, thereby ensuring that the water inside the water tank 10 will not flow out through the water pump 13 and the water pipe 14, thereby avoiding waste of resources. The above operation facilitates the cooling of the cutting blade 908 that has been cutting for a long time, thereby increasing its service life and thereby improving its cutting efficiency.

[0045] Then, when it is necessary to cut different positions of the basalt, the clamping block 12 is moved away from the basalt by screwing the threaded rod 4 to release the limit on the basalt, and at the same time, the adjusting motor 305 is started to drive the adjusting rod 304 to rotate, and the adjusting rod 304 drives the adjusting block 303 to move horizontally while rotating, so that the guide block 301 slides inside the guide groove 302. The guide groove 302 can limit the moving adjusting block 303 on the one hand to avoid positional deviation during the movement, thereby affecting subsequent operations, and can also guide the moving adjusting block 303 to make the movement of the adjusting block 303 more stable. When the adjusting block 303 moves horizontally, the supporting frame 17 is driven to move synchronously horizontally under the action of the moving block 15 and the guide rod 16, so as to facilitate the adjustment of the position of the cutting knife 908. When the adjustment is completed, the threaded rod 4 is screwed again to limit the basalt. Through the above operation, it is convenient for the staff to cut different positions of the basalt according to actual usage conditions, thereby improving its flexibility.

[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A cutting device for basalt processing, comprising a cutting table (1), a support base (2), and a support frame (17), wherein the support base (2) is welded to both sides of the bottom end of the cutting table (1), and the support frame (17) is slidably arranged on the top end of the cutting table (1); Features: The bottom end of the support frame (17) is welded to an electric push rod (8), and a horizontal plate (7) is fixed to the bottom end of the electric push rod (8), a cooling mechanism (9) is arranged at the top end of the horizontal plate (7), a water storage tank (10) is fixed to one side of the top end of the horizontal plate (7), and a water pump (13) is fixed inside the water storage tank (10), one end of the water pump (13) is connected to a water pipe (14), and a nozzle (11) is arranged at the bottom end of the water pipe (14), sliders (6) are arranged on both sides of the horizontal plate (7), and slide grooves (5) are arranged on the outer sides of the sliders (6), and the slide grooves (5) are opened inside the support frame (17); Threaded rods (4) are passed through both sides of the bottom end of the support frame (17), and a clamping block (12) is provided at one end of the threaded rods (4). An adjustment mechanism (3) is provided on one side of the interior of the cutting table (1), and a guide rod (16) is provided on the other side of the interior of the cutting table (1), and a moving block (15) is sleeved on the outer side of the guide rod (16).

2. A basalt processing cutting device according to claim 1, characterized in that: The adjustment mechanism (3) comprises an adjustment motor (305), and the adjustment motor (305) is arranged inside the cutting table (1); one end of the adjustment motor (305) is rotatably connected to an adjustment rod (304), and an adjustment block (303) is sleeved on the outer side of the adjustment rod (304); a guide block (301) is fixed to the bottom end of the adjustment block (303), a guide groove (302) is arranged on the outer side of the guide block (301), and the guide groove (302) is opened inside the cutting table (1).

3. A basalt processing cutting device according to claim 2, characterized in that: The guide block (301) slides inside the guide groove (302), and the adjustment block (303) is slidably connected to the cutting table (1) via the guide block (301) and the guide groove (302).

4. The cutting device for basalt processing according to claim 1, characterized in that: The cooling mechanism (9) comprises a servo motor (901), and the servo motor (901) is arranged at the top end of the horizontal plate (7), one end of the servo motor (901) is rotatably connected to a driving shaft (902), and the outer side of the driving shaft (902) is sleeved with a driving pulley (906), the outer side of the driving pulley (906) is provided with a connecting belt (903), and one side of the connecting belt (903) is provided with a driven pulley (905), both sides of the driving pulley (906) and the driven pulley (905) are fixed with a clamping block (907), the interior of the driven pulley (905) is penetrated by a driven shaft (904), and the outer side of one end of the driven shaft (904) is sleeved with a cutting knife (908).

5. A basalt processing cutting device according to claim 4, characterized in that: One end of the driving shaft (902) extends to the interior of the water pump (13), and one end of the driving shaft (902) is interconnected with the rotating blades inside the water pump (13).

6. The cutting device for basalt processing according to claim 4, characterized in that: The card blocks (907) are provided in two groups, each group of the card blocks (907) is provided with two, and the cross-sections of the card blocks (907) in the two groups are both annular.

7. The cutting device for basalt processing according to claim 1, characterized in that: Two clamping blocks (12) are provided, the two clamping blocks (12) are symmetrically distributed, and a protective pad is adhered to one side of the two clamping blocks (12).

8. The cutting device for basalt processing according to claim 1, characterized in that: A one-way valve is provided at one end of the water conduit (14), and the one-way valve is threadedly connected to the water conduit (14) and the spray head (11).

Citation Information

Patent Citations

  • Cutting device for granite stone machining

    CN217196213U