Stirring device for processing heat-sensitive ASA (Acrylonitrile Styrene Acrylate) material

By designing a stirring device including a stirring box, connecting rod, stirring part, water inlet channel, water outlet channel and U-shaped water channel, the friction heat control and cooling medium injection problems during the stirring process are solved, and efficient and stable stirring of ASA materials is achieved, ensuring material performance and long-term use of the device.

CN222875010UActive Publication Date: 2025-05-16XINXIANG CHUANGMEI TECH CO LTD
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Patent Information

Application Number
CN202421820984.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When stirring the ASA material, the friction between the stirring structure and the material causes the local temperature to rise rapidly, affecting the performance of the material, and it is difficult for conventional stirring devices to inject cooling medium into the connection rod.

Method used

An agitating device including a mixing box, a rotary connecting rod, a plurality of stirring parts, a water inlet channel, a water outlet channel and a U-shaped water channel are designed. The flow path of the cooling medium is realized through these structures, and the stable injection and discharge of the cooling medium is ensured through an annular water inlet and water outlet tank.

Benefits of technology

The friction heat during the stirring process is effectively controlled, ensuring that the performance of ASA materials is not affected by high temperature, solving the problem of cooling medium injection, improving the efficiency and stability of the stirring device, extending the service life of the device and reducing maintenance costs.

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Abstract

The utility model discloses a stirring device for processing a heat-sensitive ASA (Acrylonitrile Styrene Acrylate) material, and relates to the technical field of stirring equipment. The stirring device for processing the heat-sensitive ASA material comprises a stirring box for accommodating the heat-sensitive ASA material to be stirred; the connecting rod is rotationally connected into the stirring box; the multiple stirring pieces are arranged, and the multiple stirring pieces are stably connected to the connecting rod; the water inlet channel is formed in the connecting rod, and the water inlet channel is used for guiding a cooling medium flowing path; the water outlet channels are uniformly formed in the connecting rod, and the water outlet channels are used for discharging the cooling medium subjected to heat exchange; the U-shaped water channel is formed in the stirring piece. According to the stirring device for heat-sensitive ASA material processing, effective control over friction heat in the stirring process is achieved, and it is guaranteed that the performance of a heat-sensitive ASA material is not affected by high temperature; and meanwhile, the problem that a cooling medium is inconveniently and stably injected into the connecting rod is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stirring equipment, and in particular to a stirring device for processing heat-sensitive ASA materials. Background Art

[0002] In the field of modern materials, ASA materials (acrylonitrile styrene acrylate copolymers) have been widely used in many industries such as automobile manufacturing, architectural decoration, and electronic appliances due to their unique properties, such as excellent weather resistance, good mechanical strength, and outstanding appearance. However, the thermal sensitivity of ASA materials is a characteristic that cannot be ignored during its processing. When processing ASA materials, stirring is a common and critical step. The purpose of stirring is to achieve uniform mixing of materials in order to achieve the desired physical and chemical properties.

[0003] However, due to the heat-sensitive nature of ASA materials, conventional stirring devices often fail to meet the requirements. During the stirring process, the continuous friction between the stirring parts and the ASA material will generate a large amount of heat. If this heat cannot be dissipated in time, the local temperature will rise rapidly, causing the chemical structure of the material to change, the molecular chain to break, and the physical properties of the material to deteriorate, such as reduced strength and poor toughness. In actual applications, products made of such improperly stirred ASA materials may have quality problems such as easy cracking, deformation, and fading. For example, in the field of electronics and electrical appliances, the outer casing made of such ASA materials may become fragile, reducing the protection of internal components. In the construction industry, the ASA materials used to make doors and windows may affect the sealing effect and service life due to poor performance. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a stirring device for processing heat-sensitive ASA materials, which solves the technical problems that when the heat-sensitive ASA material is stirred, the stirring structure will generate friction with the heat-sensitive ASA material, thereby causing the local temperature to rise rapidly, and the connecting rod is always in a rotating state, making it inconvenient to inject cooling medium into the inside of the connecting rod.

[0005] Technical solution: To achieve the above purpose, the present invention is implemented through the following technical solution: a stirring device for processing heat-sensitive ASA materials, comprising: a stirring box for accommodating the heat-sensitive ASA materials to be stirred; a connecting rod rotatably connected in the stirring box; a stirring piece, which is provided with a plurality of stirring pieces, and the plurality of stirring pieces are firmly connected to the connecting rod; a water inlet channel, which is provided in the connecting rod, and the water inlet channel is used to guide the flow path of the cooling medium; a water outlet channel, which is provided with a plurality of water outlet channels, and the plurality of water outlet channels are evenly provided in the connecting rod, and the water outlet channel is used to discharge the cooling medium after heat exchange. medium; a U-shaped water channel is opened in the stirring element, and the water inlet end of the U-shaped water channel is connected to the water inlet channel, and the water outlet end is connected to the water outlet channel, wherein the surface of the stirring element should be specially treated, such as coating with a wear-resistant coating, to extend its service life; the diameter of the water inlet channel needs to be accurately calculated and designed according to the flow rate and flow velocity requirements of the cooling medium; the outlet position of the water outlet channel needs to be reasonably set to facilitate the connection with the external pipeline and the discharge of the medium; the bending radius and length of the U-shaped water channel should be designed according to the size of the stirring element and the cooling requirements, wherein the shape of the stirring element needs to be designed according to actual needs.

[0006] In a further embodiment, a water inlet groove is provided in the mixing box and the connecting rod, the water outlet groove in the mixing box is rotationally sealed with the water outlet groove in the connecting rod, and the water inlet groove is communicated with the water inlet channel, and is used to introduce the external cooling medium into the water inlet channel of the connecting rod; a water outlet groove is provided in the mixing box and the connecting rod, the water outlet groove in the mixing box is rotationally sealed with the water outlet groove in the connecting rod, and the water outlet groove is communicated with the water outlet channel, and is used to output the cooling medium after heat exchange; wherein the water inlet groove and the water outlet groove are both annular grooves, and the width and depth of the water inlet groove and the water outlet groove should be designed according to the flow rate and pressure requirements of the cooling medium.

[0007] In a further embodiment, a water inlet is opened in the mixing box and is connected to a water inlet tank, and the water inlet is used to connect to an external cooling water source; a water outlet is opened in the mixing box and is connected to a water outlet tank, and the water outlet is used to discharge the used cooling medium to the outside, wherein the position of the water inlet should facilitate the arrangement and operation of external pipelines while avoiding interference with other components; the diameter of the water outlet should be designed according to the discharge flow and flow velocity requirements to ensure that the cooling medium can be discharged smoothly.

[0008] In a further embodiment, the drive motor is stably mounted on the mixing box, and the output end of the drive motor is firmly connected to the connecting rod, and the drive motor is used to provide rotational power for the connecting rod, wherein the specific model of the drive motor needs to be selected according to actual needs.

[0009] In a further embodiment, the bearing is stably mounted on the connecting rod, and the connecting rod is connected to the mixing box via the bearing.

[0010] In a further embodiment, the water inlet trough is located directly below the water outlet trough, wherein the distance between the water inlet trough and the water outlet trough should be precisely designed according to the structure and cooling requirements of the mixing box.

[0011] In a further embodiment, the positions of the water inlet channel and the water outlet channel do not interfere with each other to avoid mutual interference of the cooling medium during the flow process, wherein the spacing and layout of the water inlet channel and the water outlet channel need to be opened with full consideration of the structural strength of the connecting rod and the feasibility of the manufacturing process.

[0012] Beneficial effects: 1. By arranging water inlet channels, water outlet channels and U-shaped water channels in the connecting rod and the stirring element, and combining them with external water inlets and outlets, effective control of stirring friction heat is achieved; the cooling medium absorbs heat from the water inlet through the water inlet channel and the U-shaped water channel, and then is discharged from the water outlet channel and the water outlet to ensure that the temperature in the stirring area is appropriate; this effectively guarantees the performance of heat-sensitive ASA materials, avoids the degradation of material properties caused by high temperature, makes the material heated evenly, improves product quality, and also extends the service life of the stirring device, reduces maintenance costs and downtime, and improves production efficiency.

[0013] 2. The problem of stable injection of cooling medium is solved by opening annular water inlet and outlet grooves connected by rotational sealing in the mixing box and the connecting rod, and connecting them with the water inlet and outlet channels; regardless of the rotation state of the connecting rod, the cooling medium can enter and exit stably, ensuring the efficient operation of the device and reducing the impact of temperature fluctuations on material properties. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 for Figure 1 Schematic diagram of the main cross-section structure.

[0017] Figure 3 for Figure 1 Schematic diagram of the side section structure.

[0018] Figure 4 for Figure 1 Schematic diagram of the top cross-section structure.

[0019] Figure 5 for Figure 2 Schematic diagram of the structure at A.

[0020] Figure 6 for Figure 3 Schematic diagram of the structure at B.

[0021] Figure 7 for Figure 4 Schematic diagram of the structure at C.

[0022] The reference numerals in the figure are: 1, mixing box; 101, water inlet; 102, water outlet; 2, driving motor; 3, connecting rod; 301, water inlet trough; 302, water outlet trough; 303, water inlet channel; 304, water outlet channel; 4, stirring element; 401, U-shaped water channel; 5, bearing. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the practical embodiment clearer, the technical solution in the practical embodiment is clearly and completely described. Obviously, the described embodiment is a part of the practical embodiment, not all of the embodiments. Based on the embodiments in this practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.

[0024] The embodiment of the present application provides a stirring device for processing heat-sensitive ASA materials, which solves the technical problems that the stirring mechanism generates friction heat with the heat-sensitive ASA material during stirring and that it is inconvenient to inject a cooling medium into the connecting rod. In actual use, effective control of friction heat during stirring is achieved, ensuring that the performance of the heat-sensitive ASA material is not affected by high temperature, while solving the problem of stably injecting a cooling medium into the connecting rod, ensuring efficient and stable operation of the stirring device.

[0025] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0026] Reference Figure 1-7 A stirring device for processing heat-sensitive ASA materials, comprising: a stirring box 1, used to accommodate the heat-sensitive ASA material to be stirred; a connecting rod 3, rotatably connected to the stirring box 1; a plurality of stirring members 4, and the plurality of stirring members 4 are firmly connected to the connecting rod 3; a water inlet channel 303, which is opened in the connecting rod 3, and the water inlet channel 303 is used to guide the flow path of the cooling medium; a plurality of water outlet channels 304, which are evenly opened in the connecting rod 3, and the water outlet channels 304 are used to discharge the cooling medium after heat exchange; a U-shaped water channel 401, which is opened in the stirring member 4, and the water inlet end of the U-shaped water channel 401 is connected to the water inlet channel 303, and the water outlet end is connected to the water outlet channel 304.

[0027] Through the cooperation between the above structures, the stirring member 4 and the connecting rod 3 are cooled, and the problem that when the heat-sensitive ASA material is stirred, the stirring structure will generate friction with the heat-sensitive ASA material, thereby causing the local temperature to rise rapidly, thereby affecting the material performance is solved.

[0028] The water inlet groove 301 is provided in the mixing box 1 and the connecting rod 3, and the water outlet groove 302 in the mixing box 1 is rotationally sealed and connected with the water outlet groove 302 in the connecting rod 3, and the water inlet groove 301 is communicated with the water inlet channel 303, and is used to introduce the external cooling medium into the water inlet channel 303 of the connecting rod 3; the water outlet groove 302 is provided in the mixing box 1 and the connecting rod 3, and the water outlet groove 302 in the mixing box 1 is rotationally sealed and connected with the water outlet groove 302 in the connecting rod 3, and the water outlet groove 302 is communicated with the water outlet channel 304, and is used to export the cooling medium after heat exchange; wherein the water inlet groove 301 and the water outlet groove 302 are both annular grooves.

[0029] Through the cooperation between the above structures, it can be ensured that the cooling medium stably enters the connecting rod 3 and the stirring member 4.

[0030] The water inlet 101 is opened in the mixing box 1, and the water inlet 101 is connected to the water inlet tank 301, and the water inlet 101 is used to connect to an external cooling water source; the water outlet 102 is opened in the mixing box 1, and the water outlet 102 is connected to the water outlet tank 302, and the water outlet 102 is used to discharge the used cooling medium to the outside.

[0031] Through the mutual cooperation between the above structures, a smooth connection between the external cooling water source and the internal cooling system of the stirring device is achieved, and the cooling medium is discharged in an orderly manner after use, ensuring the continuous renewal and effective circulation of the cooling medium.

[0032] The driving motor 2 is stably mounted on the mixing box 1 , and the output end of the driving motor 2 is firmly connected to the connecting rod 3 , and the driving motor 2 is used to provide rotational power for the connecting rod 3 .

[0033] It provides stable and continuous rotational power for the connecting rod 3, drives the stirring element 4 to stir efficiently, and ensures the smooth progress of the stirring process.

[0034] The bearing 5 is stably mounted on the connecting rod 3 , and the connecting rod 3 is connected to the mixing box 1 through the bearing 5 .

[0035] The friction force when the connecting rod 3 rotates is reduced, and the connecting rod 3 is guaranteed to rotate smoothly and stably, thereby improving the stirring efficiency and accuracy.

[0036] The water inlet groove 301 is located directly below the water outlet groove 302 .

[0037] It is possible to avoid mutual interference between the cooling media in the water inlet tank 301 and the water outlet tank 302 .

[0038] The water inlet channel 303 and the water outlet channel 304 are opened at positions that do not interfere with each other, so as to avoid mutual interference of the cooling medium during the flow process.

[0039] This avoids mutual interference of cooling media during the flow process and ensures the stable operation of the cooling system.

[0040] During use, when using the stirring device for processing heat-sensitive ASA materials, first connect the external cooling water source to the water inlet 101, and the cooling medium enters the annular water inlet groove 301 through the water inlet 101. Since the water inlet groove 301 is connected to the water inlet channel 303, the cooling medium can be stably introduced into the water inlet channel 303 of the connecting rod 3; then, the driving motor 2 is started, and its output end drives the connecting rod 3 to rotate, thereby driving the multiple stirring elements 4 in the stirring box 1 to stir the heat-sensitive ASA material; during the stirring process, the stirring elements 4 and the connecting rod 3 generate heat due to friction with the material; and the cooling medium flows from the water inlet channel 303 into the U-shaped water channel 401 in the stirring element 4, filling After absorbing heat, the cooling medium that has undergone heat exchange enters the annular water outlet groove 302 from the water outlet channel 304, and is finally discharged to the outside through the water outlet 102, thereby realizing continuous renewal and effective circulation of the cooling medium. During the rotation of the connecting rod 3, since the water inlet groove 301 and the water outlet groove 302 are both annular grooves, the cooling medium can be continuously and stably in and out without being affected by the rotation of the connecting rod 3 during its rotation. The design of the annular groove ensures that the connection with the corresponding channel can be maintained at any rotation angle, so that the supply and discharge of the cooling medium are always smooth, and there will be no interruption or fluctuation caused by rotation, thereby providing a continuous and effective cooling effect for the stirring device.

[0041] The control device, cooling water source, monitoring device and regulating device required above all belong to the prior art and are non-essential technical features in this application, so they are not described or drawn in the documents and drawings of this application.

[0042] In summary, compared with the prior art, the present invention has the following beneficial effects: it realizes effective control of friction heat during the stirring process, ensuring that the performance of the heat-sensitive ASA material is not affected by high temperature; it solves the problem of stably injecting cooling medium into the connecting rod, ensuring efficient and stable operation of the stirring device; it avoids the problem of rapid increase in local temperature caused by friction between the stirring structure and the heat-sensitive ASA material, thereby affecting the material properties; through the design of the annular water inlet and outlet grooves, and the reasonable layout of the water inlet and outlet channels, it ensures that the cooling medium flows stably and continuously, thereby improving the cooling efficiency and effect.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A stirring device for processing heat-sensitive ASA materials, characterized in that: include: A stirring box (1) for containing the heat-sensitive ASA material to be stirred; A connecting rod (3) rotatably connected to the mixing box (1); A plurality of stirring members (4) are provided, and the plurality of stirring members (4) are firmly connected to the connecting rod (3); A water inlet channel (303) is provided in the connecting rod (3), and the water inlet channel (303) is used to guide the flow path of the cooling medium; A plurality of water outlet channels (304) are provided, and the plurality of water outlet channels (304) are evenly arranged in the connecting rod (3), and the water outlet channels (304) are used to discharge the cooling medium after heat exchange; The U-shaped water channel (401) is opened in the stirring member (4), and the water inlet end of the U-shaped water channel (401) is connected to the water inlet channel (303), and the water outlet end is connected to the water outlet channel (304).

2. A stirring device for processing heat-sensitive ASA materials according to claim 1, characterized in that: Also includes: A water inlet groove (301) is provided in the mixing box (1) and the connecting rod (3); the water outlet groove (302) in the mixing box (1) is rotatably sealed with the water outlet groove (302) in the connecting rod (3); the water inlet groove (301) is connected to the water inlet channel (303) and is used to introduce an external cooling medium into the water inlet channel (303) of the connecting rod (3); A water outlet groove (302) is provided in the mixing box (1) and the connecting rod (3); the water outlet groove (302) in the mixing box (1) and the water outlet groove (302) in the connecting rod (3) are rotatably sealed and connected; the water outlet groove (302) is connected to the water outlet channel (304) and is used to discharge the cooling medium after heat exchange; The water inlet groove (301) and the water outlet groove (302) are both annular grooves.

3. A stirring device for processing heat-sensitive ASA materials according to claim 2, characterized in that: Also includes: A water inlet (101) is provided in the mixing box (1), and the water inlet (101) is communicated with the water inlet tank (301), and the water inlet (101) is used to connect to an external cooling water source; A water outlet (102) is provided in the mixing box (1), and the water outlet (102) is communicated with the water outlet tank (302). The water outlet (102) is used to discharge the used cooling medium to the outside.

4. A stirring device for processing heat-sensitive ASA materials according to claim 1, characterized in that: Also includes: The drive motor (2) is stably mounted on the stirring box (1), and the output end of the drive motor (2) is firmly connected to the connecting rod (3), and the drive motor (2) is used to provide rotational power for the connecting rod (3).

5. A stirring device for processing heat-sensitive ASA materials according to claim 1, characterized in that: Also includes: The bearing (5) is stably mounted on the connecting rod (3), and the connecting rod (3) is connected to the mixing box (1) via the bearing (5).

6. A stirring device for processing heat-sensitive ASA materials according to claim 2, characterized in that: The water inlet trough (301) is located directly below the water outlet trough (302).

7. A stirring device for processing heat-sensitive ASA materials according to claim 1, characterized in that: The water inlet channel (303) and the water outlet channel (304) are opened at positions that do not interfere with each other, so as to avoid mutual interference of cooling media during the flow process.