Automatic module screen printing device

By designing an automatic module screen printing device, using components such as three-dimensional adjustment platform and transverse shift units, the problem of poor versatility of existing automatic screen printing machines is solved, flexible adaptation of different structural frameworks and diverse needs are achieved, and cost is reduced.

CN222875550UActive Publication Date: 2025-05-16YANGZHOU HY TECH DEV
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Patent Information

Application Number
CN202421752264.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-16
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing automatic screen printing machines are poorly versatile, unable to adapt to different structural forms of frameworks, unable to flexibly respond to diversified demands in production, increasing procurement and maintenance costs.

Method used

An automatic module screen printing device is designed, including a three-dimensional adjustment platform, a transverse shift unit, a clamping assembly and a displacement sensor. Through the combination and adjustment of these components, screen printing screen panels and frames of different lengths and structures can be adapted, improving the versatility of the device.

Benefits of technology

It realizes effective tin brushing of frames of different structural forms, improves the versatility and applicability of the device, meets the diversified needs in production, and reduces procurement and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic module screen printing device in the technical field of rectifier bridge processing. The automatic module screen printing device comprises a machine table, a three-dimensional adjusting platform; a support plate; a lifting driving mechanism; a movable seat; a transverse driving mechanism; a support frame; each tin brushing assembly comprises a scraper and a vertical driving unit; each clamping assembly comprises a clamping unit and a transverse moving unit; two displacement sensors; according to the utility model, the transverse position of the clamping unit and the reciprocating stroke of the scraper can be adjusted so as to adapt to silk-screen screens with different lengths, and then the three-dimensional adjusting platform is utilized to adjust the position of the positioning plate, so that the jig plate and the silk-screen screens are fully aligned, and therefore, the production efficiency is improved by replacing the jig plate and the silk-screen screens. According to the utility model, the framework of different structural forms can be used, so that the universality is improved, the diversified requirements in production are met, the practical application is facilitated, and the purchase and maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rectifier bridge processing, in particular to an automatic module screen printing device. Background Art

[0002] A rectifier bridge is an electronic component that is mainly used to convert alternating current (AC) power into direct current (DC) power. When producing a rectifier bridge, you need to first apply solder paste to the welding area on the frame to complete the welding and fixing of the leads and the die.

[0003] There is an automatic screen printing machine in the prior art, which can transfer solder paste to the frame through the mesh holes on the screen printing plate by a scraper, so as to apply solder paste to multiple frames at the same time in batches, thereby improving work efficiency and significantly reducing production costs.

[0004] However, the current automatic screen printing machines have the problem of poor versatility and cannot be adapted to frames of different structural forms, and cannot flexibly respond to diverse needs in production. This is not conducive to practical application and increases procurement and maintenance costs. Utility Model Content

[0005] The utility model aims to provide an automatic module screen printing device, which solves the technical problem of poor versatility of the automatic screen printing machine in the prior art.

[0006] The utility model discloses an automatic module screen printing device, comprising:

[0007] Machine;

[0008] A three-dimensional adjustment platform, installed on the top surface of the machine, for placing a positioning plate;

[0009] A support plate, arranged vertically and located at the rear side of the three-dimensional adjustment platform;

[0010] A lifting drive mechanism is installed on the top surface of the machine platform, and a driving end is drivingly connected to the support plate, and is used to drive the support plate to move up and down;

[0011] A movable seat, slidably mounted transversely on the front side of the support plate;

[0012] A transverse driving mechanism is installed on the support plate, and a driving end of the mechanism is drivingly connected to the movable seat, so as to drive the movable seat to move left and right;

[0013] A support frame, mounted on the front side of the movable seat;

[0014] Two tin brushing assemblies are installed on the left and right sides of the support frame, and the tin brushing assemblies include

[0015] scraper,

[0016] A vertical driving unit is installed on the support frame and is in driving connection with the scraper, and is used to drive the scraper to move up and down;

[0017] Two clamping assemblies are installed on the left and right sides of the front of the support plate and are located below the tin brush assembly. The clamping assemblies include

[0018] Clamping unit, used to clamp and fix the screen printing stencil,

[0019] A lateral movement unit, installed on the front side of the support plate and in transmission connection with the clamping unit, for adjusting the lateral position of the clamping unit;

[0020] Two displacement sensors are installed on the left and right sides of the front side of the support plate in a transverse sliding manner and are located between the movable seat and the support plate.

[0021] The present application sets a transverse movement unit to adjust the lateral position of the clamping unit, and then moves the position of the displacement sensor laterally to adjust the reciprocating stroke of the scraper, so as to adapt to silk screen screens of different lengths. Then, the three-dimensional adjustment platform is used to adjust the position of the positioning plate to keep the jig plate and the silk screen screen fully aligned. Based on this, by replacing the jig plate and the silk screen screen, frames of different structural forms can be used, thereby improving versatility, meeting diversified needs in production, being conducive to practical applications, and reducing procurement and maintenance costs.

[0022] On the basis of the above technical solution, the solution of this application can also be improved as follows:

[0023] Preferably, the support frame comprises:

[0024] A base plate is arranged vertically and mounted on the front side of the movable seat;

[0025] The support arm is arranged horizontally, one end of which is vertically slidably connected to the base plate, and the other end of which is equipped with the clamping assembly;

[0026] The first locking member is installed on the base plate and is used to lock the support arm. With this solution, the height of the scraper can be adjusted conveniently and quickly, thereby ensuring that it can fully fit with the screen printing groove when brushing solder paste, thereby adapting to the use of screen printing stencils of different thicknesses and improving versatility.

[0027] Preferably, a movable groove is provided on a side of the top surface of the support arm away from the base plate, and a horizontal plate is installed on the top surface of the support arm, and the horizontal plate extends to above the movable groove;

[0028] The vertical drive unit comprises:

[0029] A cross bar, arranged transversely in the movable groove;

[0030] A cylinder is vertically mounted on the top surface of the cross plate, and a piston rod passes through the cross plate and is connected to the cross bar to drive the cross bar to move up and down;

[0031] A plurality of guide rods are vertically mounted on the bottom surface of the crossbar and are arranged at intervals along the axis of the crossbar, and the bottom ends of the guide rods pass through the support arms;

[0032] A rotating shaft, transversely mounted on the bottom ends of the plurality of guide rods;

[0033] Two clamping blocks are sleeved on both ends of the rotating shaft;

[0034] A support bar, installed transversely at the bottom ends of the two clamping blocks;

[0035] Multiple adjusting bolts are arranged at both ends of the support bar and are threadedly connected to the support bar, and the studs pass through the support bar and are rotatably connected to the top of the scraper. By adopting this solution, the scraper can be stably driven to move up and down, and its height and angle can be adjusted according to actual working conditions, meeting diverse usage requirements and improving applicability.

[0036] Preferably, the movable seat is in an L-shaped structure, including a vertical section and a transverse section, and the transverse section is located above the support plate;

[0037] A first slider is installed on the back of the vertical section, a first linear guide is installed horizontally on the front of the support plate, and the first slider is slidably installed on the first linear guide;

[0038] A second slider is installed on the bottom surface of the transverse section, and a second linear guide is installed laterally on the top surface of the support plate, and the second slider is slidably installed on the second linear guide. By adopting this solution, the movable seat can be supported up and down, thereby ensuring smooth transverse sliding while reducing stress concentration, improving structural stability, and enhancing support strength.

[0039] Preferably, the lateral driving mechanism comprises:

[0040] Two fixing plates are respectively installed vertically on both sides of the top of the back side of the supporting plate;

[0041] Two rotating wheels are mounted on the front of the fixing plate in a one-to-one correspondence and are located above the supporting plate;

[0042] A first motor is mounted on the back of one of the fixing plates and is drivingly connected to the adjacent rotating wheel;

[0043] A transmission belt, sleeved on the two rotating wheels;

[0044] The connecting block is fixedly sleeved on the transmission belt and installed on the top surface of the transverse section. The present invention can stably drive the movable seat to perform transverse displacement, improve the compactness of the structure, and has a simple structure, which is convenient for installation, arrangement, disassembly and maintenance.

[0045] Preferably, the traverse unit comprises:

[0046] A slide rail, installed transversely on the front side of the support plate;

[0047] A support block is slidably mounted on the slide rail;

[0048] A crossbeam, which is transversely mounted on the support block and is vertically arranged with the slide rail, and the clamping unit is mounted on the side thereof;

[0049] The second locking member is installed on the support block and is used to lock the support block. With this solution, the clamping unit can be stably supported, the structure is stable, and the position adjustment can be completed quickly and easily, which is convenient for practical use.

[0050] Preferably, the clamping unit comprises:

[0051] A clamping strip is arranged transversely and has a clamping groove on one side;

[0052] A plurality of locking members are installed on the clamping strip at intervals along the axial direction, and each of the locking members comprises:

[0053] Screw cap,

[0054] A pressure plate, located in the clamping groove,

[0055] The screw rod has a rod body that is threadedly connected to the clamping bar, and one end is connected to the screw cap, and the other end is connected to the pressure plate. By adopting this solution, the silk screen printing screen can be clamped and fixed. It has a simple and compact structure, is easy to produce and manufacture, and has a stable support that is not easy to fall off. It is also easy for operators to operate, thereby improving portability. It also has a large contact area with the silk screen printing screen and good clamping stability.

[0056] Preferably, the three-dimensional adjustment platform comprises:

[0057] A support platform, mounted on the top surface of the machine platform;

[0058] A driving body, mounted on the top surface of the support platform;

[0059] A placement platform is arranged transversely and is located above the driving body, and has a plurality of mounting holes on its top surface and a bottom surface drivingly connected to the driving body;

[0060] Three adjustment knobs are arranged on the side of the driving body; by adopting this solution, the positioning plate can be stably supported to ensure the solder paste brushing effect, and it is easy to replace, thereby improving production efficiency.

[0061] Preferably, the lifting drive mechanism comprises:

[0062] A storage box, arranged with a side opening;

[0063] A threaded rod is vertically rotatably installed in the containing box;

[0064] A second motor is installed in the machine platform and is drivingly connected to the threaded rod;

[0065] A driving block is installed on the back of the support plate and extends into the containing box to be threadedly connected with the threaded rod;

[0066] A plurality of sliding rods are vertically installed in the containing box;

[0067] A plurality of guide blocks are installed on the back of the support plate and extend into the accommodating box to correspond one to one with the slide rod and be slidably connected. The adoption of this solution ensures the stability and smoothness of the lifting drive, and the overall structure is compact and easy to install and arrange.

[0068] Preferably, it also includes:

[0069] Two mounting plates are installed on the front side of the support plate at intervals on the left and right sides;

[0070] A plurality of guide rods are arranged transversely and disposed between the two mounting plates and are spaced apart vertically;

[0071] The displacement sensor is movably mounted on the plurality of guide rods and can slide left and right along the guide rods. This solution can support the displacement sensor, improve the stability of the installation, and facilitate the adjustment of the lateral displacement for easy use.

[0072] Through the above technical solution, the utility model achieves the following beneficial effects:

[0073] 1. The present application sets a lateral movement unit to adjust the lateral position of the clamping unit, and then moves the position of the displacement sensor laterally to adjust the reciprocating stroke of the scraper, so as to adapt to screen printing stencils of different lengths. Then, the three-dimensional adjustment platform is used to adjust the position of the positioning plate so that the fixture plate and the screen printing stencil are fully aligned. By replacing the fixture plate and the screen printing stencil, frames of different structural forms can be used, thereby improving versatility, meeting the diversified needs in production, being conducive to practical application, and reducing procurement and maintenance costs;

[0074] 2. The present application can adjust the distance between the scraper and the support bar by rotating the adjusting bolt, thereby adjusting the height of the scraper, which is used to fine-tune the scraper position to ensure that the silk screen screen can be fully brushed, thereby improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0075] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0076] Figure 1 It is a front view of the automatic module screen printing device according to a specific embodiment of the utility model;

[0077] Figure 2 for Figure 1 A front view of a portion of the structure of the automatic module screen printing device shown;

[0078] Figure 3 for Figure 1 The structural schematic diagram of the lifting drive mechanism in the automatic module screen printing device shown;

[0079] Figure 4 for Figure 1 A side view of the automatic modular screen printing device shown;

[0080] Figure 5 for Figure 4 The enlarged schematic diagram of point A in the middle;

[0081] Description of reference numerals:

[0082] 1. Machine platform; 2. Three-dimensional adjustment platform; 3. Support plate; 4. Lifting drive mechanism; 5. Movable seat; 6. Transverse drive mechanism; 7. Support frame; 8. Tin brush assembly; 9. Clamping assembly; 10. First slider; 11. First linear guide rail; 12. Second slider; 13. Second linear guide rail; 14. Mounting plate; 15. Guide rod; 16. Displacement sensor;

[0083] 21. Support platform; 22. Driving body; 23. Placing platform; 24. Adjusting knob; 41. Accommodating box; 42. Threaded rod; 43. Second motor; 44. Driving block; 45. Sliding rod; 46. Guide block; 51. Vertical section; 52. Horizontal section; 61. Fixing plate; 62. Rotating wheel; 63. First motor; 64. Driving belt; 65. Connecting block; 71. Base plate; 72. Support arm; 73. First locking member; 81. Scraper; 82. Vertical driving unit; 91. Clamping unit; 92. Transverse moving unit;

[0084] 721, movable groove; 722, cross plate; 821, cross bar; 822, cylinder; 823, guide rod; 824, rotating shaft; 825, clamping block; 826, support bar; 827, adjusting bolt; 911, clamping bar; 912, locking piece; 921, slide rail; 922, support block; 923, cross beam; 924, second locking piece;

[0085] 911a, clamping groove; 912a, screw cap; 912b, pressure plate; 912c, screw rod;

[0086] 1A, positioning plate; 1B, silk screen screen. DETAILED DESCRIPTION

[0087] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0088] First of all, it should be noted that in the following description, some directional words involved in order to clearly illustrate the technical solution of the utility model, such as "front", "back", etc., all have meanings by analogy with the normal orientations of components in the automatic modular screen printing device. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the utility model.

[0089] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features.

[0090] In this application, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0091] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0092] Example:

[0093] like Figure 1As shown, an embodiment of the present application discloses an automatic modular screen printing device for brushing solder paste on the welding area on the frame of a rectifier bridge, and its specific structure includes: a machine 1, a three-dimensional adjustment platform 2, a support plate 3, a lifting drive mechanism 4, a movable seat 5, a lateral drive mechanism 6, a support frame 7, two tin brushing assemblies 8, two clamping assemblies 9, two mounting plates 14, multiple guide rods 15 and two displacement sensors 16.

[0094] It should be noted that a jig plate is placed on the top surface of the positioning plate 1A, and the jig plate is limited by a plurality of positioning columns, and a plurality of positioning grooves adapted to the frames are provided on the top surface of the jig plate, so that a plurality of frames can be placed on the top surface of the jig plate in a front-to-back parallel manner; wherein frames of different structural forms are adapted to different jig plates.

[0095] It can be understood that the top surface of the screen printing screen 1B has multiple screen printing grooves, which are arranged side by side and spaced apart from each other, so that the scraper 81 can be inserted into them for left and right scraping; a hollow hole is opened at the bottom of the screen printing groove, and the shape and position of the hollow hole correspond one by one to the welding area of ​​the upper frame of the jig plate.

[0096] The machine 1 is a box-type structure with an internal cavity for accommodating and installing components; and one side has an inclined surface, on which an operation interface and control buttons are arranged for easy operation.

[0097] The three-dimensional adjustment platform 2 is installed on the top surface of the machine 1 and is used to place the positioning plate 1A; it can be precisely adjusted on three axes (X, Y, and Z axes) to accurately adjust the position of the positioning plate 1A so that the fixture plate placed on it can be aligned with the covered silk screen plate 1B.

[0098] The support plate 3 is arranged vertically and is located at the rear side of the three-dimensional adjustment platform 2; it serves as a support platform for installing other components to achieve modular production and assembly.

[0099] The lifting drive mechanism 4 is installed on the top surface of the machine platform 1, and the driving end is transmission-connected with the support plate 3, so as to drive the support plate 3 to move up and down.

[0100] The movable seat 5 is installed on the front side of the support plate 3 in a transverse sliding manner; the movable seat 5 can be displaced left and right on the support plate 3, thereby driving the components installed thereon to move transversely together.

[0101] The transverse driving mechanism 6 is installed on the supporting plate 3 , and the driving end is drivingly connected with the movable seat 5 , so as to drive the movable seat 5 to move left and right.

[0102] The support frame 7 is installed on the front side of the movable seat 5; the support frame 7 is used to support the tin brush assembly 8 so that the tin brush assembly 8 is in a suitable position above the screen printing screen plate 1B.

[0103] Two tin brushing assemblies 8 are installed on the left and right sides of the support frame 7, and are used to brush solder paste during the reciprocating process, thereby improving the screen printing efficiency.

[0104] Specifically, the tin brush assembly 8 includes a scraper 81 and a vertical drive unit 82; the vertical drive unit 82 is installed on the support frame 7 and is transmission-connected to the scraper 81 for driving the scraper 81 to move up and down.

[0105] The two clamping assemblies 9 are arranged on the left and right sides of the front side of the support plate 3 and are located below the tin brushing assembly 8 .

[0106] Specifically, the clamping assembly 9 includes: a clamping unit 91 and a transverse movement unit 92; wherein the clamping unit 91 is used to clamp and fix the screen printing screen 1B, and the transverse movement unit 92 is installed on the front side of the support plate 3 and is transmission-connected to the clamping unit 91 for adjusting the lateral position of the clamping unit 91.

[0107] Two displacement sensors 16 are installed on the left and right sides of the front of the support plate 3 in a lateral sliding manner and are located between the movable seat 5 and the support plate 3. The displacement sensor 16 is electrically connected to the controller, and the controller is used to control the opening and closing of the lateral drive mechanism 6 to adjust the distance of the left and right movement of the movable seat 5.

[0108] During debugging, the positioning plate 1A is placed on the three-dimensional adjustment platform 2, and the fixture plate is placed on the top surface of the positioning plate 1A, and then the corresponding screen printing screen 1B is clamped and fixed between the two clamping components 9, specifically, the lateral position of the clamping unit 91 is adjusted by the lateral movement unit 92, so that both the left and right ends of the screen printing screen 1B can be clamped by the clamping unit 91. Then, the lifting drive mechanism 4 is started to lower the support plate 3 until the screen printing screen 1B is covered on the fixture plate; then the three-dimensional adjustment platform 2 is adjusted to keep the fixture plate and the screen printing screen 1B aligned and fully fitted; finally, the positions of the two displacement sensors 16 are moved horizontally to adjust the first and last ends of the round trip of the scraper 81, so that the scraper 81 can fully brush the screen printing screens 1B of different lengths.

[0109] During operation, the frame is placed on the jig plate, and the jig plate is then placed on the positioning plate 1A. The support plate 3 is then driven down by the lifting drive mechanism 4 to fit the screen printing screen 1B to the jig plate. The vertical drive unit 82 is then started to drive the scraper 81 down until it is inserted into the screen printing slot. The horizontal drive mechanism 6 is then started to make the movable seat 5 move back and forth horizontally, thereby driving the scraper 81 to brush the bottom surface of the screen printing slot. When the movable seat 5 moves to block the displacement sensor 16 at the right end, it is determined that it has reached the end of the stroke, and then returns until it blocks the displacement sensor 16 at the left end. Finally, the lifting drive mechanism 4 drives the support plate 3 to rise and reset, so that the screen printing screen 1B is separated from the jig plate. At this time, the operator can take out the jig plate.

[0110] The utility model can adjust the lateral position of the clamping unit 91 by setting the lateral movement unit 92, and then the position of the displacement sensor 16 can be moved laterally to adjust the reciprocating stroke of the scraper 81, so as to adapt to screen printing screens 1B of different lengths. Then, the three-dimensional adjustment platform 2 can be used to adjust the position of the positioning plate 1A so that the fixture plate and the screen printing screen 1B are fully aligned. Therefore, by replacing the fixture plate and the screen printing screen 1B, frames of different structural forms can be used, thereby improving versatility, meeting diversified needs in production, being conducive to practical applications, and reducing procurement and maintenance costs.

[0111] In some embodiments, Figure 2 and Figure 4 As shown, in order to adjust the height of the scraper 81, the support frame 7 includes: a base plate 71, a support arm 72 and a first locking member 73. The base plate 71 is arranged vertically and installed on the front of the movable seat 5; the support arm 72 is arranged horizontally, and one end is vertically slidably connected to the base plate 71, and the other end is installed with a clamping assembly 9; the first locking member 73 is installed on the base plate 71 and is used to lock the support arm 72.

[0112] During adjustment, the support arm 72 is moved up and down to adjust the height of the scraper 81 so that it can fully fit with the screen printing groove when brushing solder paste, and then the substrate 71 and the adjusted support arm 72 can be locked and fixed by the first locking member 73 to ensure the use effect.

[0113] Preferably, the first locking member 73 is configured as a fastening bolt, and a handle is fixedly sleeved on the bolt head, which facilitates operation, but is not limited to this, and may also be other types of locking components without limitation.

[0114] Through the design of the support frame 7, the height of the scraper 81 can be adjusted quickly and conveniently, thereby ensuring that it can fully fit with the screen printing groove when brushing solder paste, thereby adapting to the use of screen printing stencils 1B of different thicknesses and improving versatility.

[0115] In some embodiments, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a movable groove 721 is formed on one side of the top surface of the support arm 72 away from the base plate 71 , and a horizontal plate 722 is installed on the top surface of the support arm 72 , and the horizontal plate 722 extends to above the movable groove 721 .

[0116] Through the above arrangement, a space is formed for the vertical drive unit 82 to move, thereby improving the structural compactness of the device and facilitating the installation and arrangement of the device.

[0117] In this embodiment, if Figure 2 and Figure 5 As shown, the vertical drive unit 82 includes:

[0118] The cross bar 821 is arranged transversely in the movable groove 721; a bolt is threadedly connected to the top of the cross bar 821, and the stud of the bolt vertically passes through the cross bar 821, which is used to limit the cross bar 821, thereby adjusting the size of the downward stroke of the scraper 81, thereby improving adaptability;

[0119] The cylinder 822 is vertically mounted on the top surface of the horizontal plate 722, and the piston rod passes through the horizontal plate 722 and is connected to the horizontal rod 821 to drive the horizontal rod 821 to move up and down;

[0120] A plurality of guide rods 823 are vertically mounted on the bottom surface of the crossbar 821 and arranged at intervals along the axis direction of the crossbar 821, and the bottom ends of the guide rods 823 pass through the support arm 72. The guide rods 823 are preferably provided in two numbers, but may also be more, without specific limitation;

[0121] The rotating shaft 824 is laterally mounted on the bottom ends of the plurality of guide rods 823;

[0122] Two clamping blocks 825 are sleeved at both ends of the rotating shaft 824; the clamping blocks 825 can overcome the friction force and rotate around the axis of the rotating shaft 824 after a certain degree of external force is applied, thereby adjusting the inclination angle of the scraper 81;

[0123] A support bar 826 is installed transversely at the bottom ends of the two clamping blocks 825; the support bar 826 is used to connect the two clamping blocks 825 to reduce stress concentration and improve structural stability;

[0124] A plurality of adjusting bolts 827 are arranged at both ends of the support bar 826 and are threadedly connected to the support bar 826 , and the studs pass through the support bar 826 and are rotatably connected to the top end of the scraper 81 .

[0125] It should be noted that by rotating the adjusting bolt 827, the distance between the scraper 81 and the support bar 826 can be adjusted, thereby adjusting the height of the scraper 81, which is used to fine-tune the position of the scraper 81 to ensure that the screen printing screen 1B can be fully brushed, thereby improving the use effect of the device.

[0126] When driven, the cylinder 822 drives the cross bar 821 to move up and down, and the cross bar 821 drives the scraper 81 to move up and down synchronously through the guide rod 823, the rotating shaft 824, the clamping block 825, the support bar 826 and the adjusting bolt 827; therefore, when the scraper 81 is needed to work, the scraper 81 is lowered to the surface of the screen, and when it is not needed to work, the scraper 81 is raised to above the screen printing screen 1B.

[0127] Through the above arrangement, the scraper 81 can be stably driven to move up and down, and its height and angle can be adjusted according to actual working conditions, thereby meeting diverse usage requirements and improving applicability.

[0128] In some embodiments, Figure 2 and Figure 4 As shown, the movable seat 5 is L-shaped, including a vertical section 51 and a transverse section 52, and the transverse section 52 is located above the support plate 3; a first slider 10 is installed on the back of the vertical section 51, and a first linear guide 11 is installed transversely on the front of the support plate 3, and the first slider 10 is slidably installed on the first linear guide 11; a second slider 12 is installed on the bottom surface of the transverse section 52, and a second linear guide 13 is installed transversely on the top surface of the support plate 3, and the second slider 12 is slidably installed on the second linear guide 13.

[0129] Through the above arrangement, the movable seat 5 can be supported up and down, thereby reducing stress concentration, improving structural stability and enhancing support strength while ensuring smooth lateral sliding.

[0130] Based on the above embodiments, Figure 2 and Figure 4 As shown, the lateral driving mechanism 6 comprises:

[0131] Two fixing plates 61 are vertically mounted on both sides of the top of the back side of the supporting plate 3;

[0132] Two rotating wheels 62 are mounted one by one on the front of the fixing plate 61 and are located above the supporting plate 3;

[0133] A first motor 63 is mounted on the back of a fixed plate 61 and is transmission-connected to an adjacent rotating wheel 62;

[0134] A transmission belt 64 is sleeved on the two rotating wheels 62;

[0135] The connecting block 65 is fixedly sleeved on the transmission belt 64 and installed on the top surface of the transverse section 52 .

[0136] Through the above arrangement, the movable seat 5 can be stably driven to perform lateral displacement, and the compactness of the structure is improved. The structure is simple and convenient for installation, arrangement, disassembly and maintenance.

[0137] In some embodiments, Figure 2 and Figure 4 As shown, the traverse unit 92 includes:

[0138] The slide rail 921 is installed horizontally on the front side of the support plate 3;

[0139] Support block 922, slidably mounted on the slide rail 921;

[0140] The crossbeam 923 is transversely mounted on the support block 922 and is vertically arranged with the slide rail 921, and a clamping unit 91 is mounted on the side thereof;

[0141] The second locking member 924 is installed on the support block 922 to lock the support block 922 .

[0142] Preferably, the second locking member 924 is also configured as a fastening bolt, and a handle is fixedly sleeved on the bolt head, which facilitates operation, but is not limited to this, and may also be other types of locking components without specific limitation.

[0143] Through the structural design of the lateral movement unit 92, the clamping unit 91 can be stably supported, the structure is stable, and the position adjustment can be completed conveniently and quickly, which is convenient for practical use.

[0144] In some embodiments, Figure 1 As shown, the clamping unit 91 includes:

[0145] The clamping strip 911 is arranged horizontally and has a clamping groove 911a on one side;

[0146] A plurality of locking members 912 are installed on the clamping strip 911 at intervals along the axial direction; the locking members 912 are used to clamp the screen printing screen plate 1B, and are arranged in five pieces, but may also be less or more, without specific limitation.

[0147] Preferably, the cross-section of the clamping strip 911 is concave, which has the advantage of good regularity, and by keeping the screen printing screen 1B in close contact with the bottom surface of the clamping groove 911a, it also plays a correction role, ensuring that the fixture plate can be aligned with the screen printing screen 1B through position adjustment.

[0148] When in use, both sides of the screen printing screen 1B are inserted into the clamping groove 911a and kept in contact with its bottom surface, and then clamped by each locking piece 912 to complete the fixation.

[0149] Through the structural design of the clamping unit 91, the screen printing screen 1B can be clamped and fixed. The structure is simple and compact, easy to manufacture, and has a stable support and is not easy to fall off.

[0150] In this embodiment, if Figure 2 As shown, each locking member 912 includes: a rotary cover 912a, a pressure plate 912b and a screw 912c; wherein the pressure plate 912b is located in the clamping groove 911a, the rod body of the screw 912c is threadedly connected to the clamping strip 911, and one end is connected to the rotary cover 912a, and the other end is connected to the pressure plate 912b.

[0151] During operation, the operator rotates the rotary cover 912a, thereby driving the screw 912c to rotate together, so that it is screwed into the clamping groove 911a, and the screw 912c drives the pressure plate 912b to move, so that the pressure plate 912b is pressed tightly against the top surface of one end of the screen printing screen 1B.

[0152] The structural design of the locking member 912 is convenient for operators to operate, thereby improving portability, and has a large contact area with the screen printing stencil 1B and good clamping stability.

[0153] In some embodiments, Figure 4 As shown, the three-dimensional adjustment platform 2 includes:

[0154] The support platform 21 is installed on the top surface of the machine platform 1 and is used to support the driving body 22 and increase its height;

[0155] The driving body 22 is installed on the top surface of the supporting platform 21 and is used to drive the placing platform 23 to move;

[0156] The placement platform 23 is arranged horizontally and is located above the driving body 22, and has a plurality of mounting holes on the top surface, and the bottom surface is drivingly connected to the driving body 22; the mounting holes are arranged in a matrix shape, with good regularity, which is convenient for the installation and fixation of the positioning plate 1A;

[0157] Three adjustment knobs 24 are arranged on the side of the driving body 22 and are used for precise adjustment on three axes (X, Y, and Z axes).

[0158] It should be noted that a plurality of countersunk holes are provided on the positioning plate 1A. By inserting bolts into the countersunk holes and plugging the studs of the bolts into the corresponding mounting holes, the positioning plate 1A can be fixed in a limited position, thereby ensuring the accuracy of applying solder paste.

[0159] It is understandable that the three-dimensional adjustment platform 2 belongs to the existing technology, so the internal structure of the driving body 22 is not described in detail, and it can be used as long as the above-mentioned technical features are met without specific limitations.

[0160] When in use, the positioning plate 1A is fixed on the top surface of the placement platform 23, and then the position of the placement platform 23 on three axes (X, Y, and Z axes) can be adjusted by rotating the three adjustment knobs 24, so that the jig plate placed on the positioning plate 1A can be easily and quickly aligned with the silk screen screen 1B.

[0161] Through the above-mentioned design of the three-dimensional adjustment platform 2, the positioning plate 1A can be stably supported to ensure the solder paste brushing effect, and it is easy to replace, thereby improving production efficiency.

[0162] In some embodiments, Figure 3 As shown, the lifting drive mechanism 4 includes:

[0163] The accommodating box 41 is arranged with a side opening; the accommodating box 41 plays a role in supporting and protecting the internal parts, thereby improving the operation stability;

[0164] The threaded rod 42 is vertically rotatably mounted in the receiving box 41;

[0165] The second motor 43 is installed in the machine 1 and is in transmission connection with the threaded rod 42;

[0166] The driving block 44 is installed on the back of the supporting plate 3 and extends into the containing box 41 to be threadedly connected with the threaded rod 42;

[0167] A plurality of slide bars 45 are vertically installed in the accommodating box 41;

[0168] A plurality of guide blocks 46 are mounted on the back of the support plate 3 and extend into the accommodating box 41 to correspond to and be slidably connected with the slide bars 45 one by one.

[0169] During driving, the second motor 43 drives the threaded rod 42 to rotate, and the threaded rod 42 drives the driving block 44 to move vertically, thereby driving the support plate 3 to move up and down, and at the same time, both sides of the support plate 3 slide along the sliding rod 45 through the guide block 46.

[0170] The above structural design of the lifting drive mechanism 4 ensures the stability and smoothness of the lifting drive, and the overall structure is compact and easy to install and arrange.

[0171] In some embodiments, Figure 2 As shown, it also includes: two mounting plates 14 and multiple guide rods 15; wherein, the two mounting plates 14 are installed on the front side of the support plate 3 at intervals on the left and right; multiple guide rods 15 are arranged horizontally and provided between the two mounting plates 14, and are distributed at intervals in the vertical direction; wherein, the displacement sensor 16 is movably mounted on the multiple guide rods 15, and can slide left and right along the guide rods 15.

[0172] By providing the mounting plate 14 and the guide rod 15 , the displacement sensor 16 can be supported, thereby improving the stability of the installation, facilitating the adjustment of the lateral displacement, and facilitating the use.

[0173] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.

[0174] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0175] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. An automatic module screen printing device, characterized in that: include: Machine (1); A three-dimensional adjustment platform (2), installed on the top surface of the machine platform (1), for placing the positioning plate (1A); A support plate (3) arranged vertically and located at the rear side of the three-dimensional adjustment platform (2); A lifting drive mechanism (4) is installed on the top surface of the machine platform (1), and a driving end is drivingly connected to the support plate (3) for driving the support plate (3) to move up and down; A movable seat (5) is installed on the front side of the support plate (3) in a transversely sliding manner; A transverse driving mechanism (6) is mounted on the support plate (3), and a driving end thereof is drivingly connected to the movable seat (5) and is used for driving the movable seat (5) to move left and right; A support frame (7) is mounted on the front side of the movable seat (5); Two tin brushing assemblies (8) are installed on the left and right sides of the support frame (7), and the tin brushing assemblies (8) include Scraper (81), A vertical driving unit (82) is mounted on the support frame (7) and is in driving connection with the scraper (81) for driving the scraper (81) to move up and down; Two clamping assemblies (9) are installed on the left and right sides of the front of the support plate (3) and are located below the tin brush assembly (8). The clamping assembly (9) includes The clamping unit (91) is used to clamp and fix the screen printing screen (1B). A transverse movement unit (92), installed on the front side of the support plate (3) and in driving connection with the clamping unit (91), and used for adjusting the transverse position of the clamping unit (91); Two displacement sensors (16) are installed on the left and right sides of the front side of the support plate (3) in a transverse sliding manner and are located between the movable seat (5) and the support plate (3).

2. The automatic module screen printing device according to claim 1, characterized in that: The support frame (7) comprises: A base plate (71) is arranged vertically and mounted on the front side of the movable seat (5); A support arm (72) is arranged transversely, one end of which is vertically slidably connected to the base plate (71), and the other end of which is mounted with the clamping assembly (9); A first locking member (73) is mounted on the base plate (71) and is used to lock the support arm (72).

3. The automatic module screen printing device according to claim 2, characterized in that: A movable groove (721) is provided on one side of the top surface of the support arm (72) away from the base plate (71), and a transverse plate (722) is installed on the top surface of the support arm (72), and the transverse plate (722) extends to above the movable groove (721); The vertical drive unit (82) comprises: A cross bar (821) is arranged transversely in the movable groove (721); The cylinder (822) is vertically mounted on the top surface of the transverse plate (722), and the piston rod passes through the transverse plate (722) and is connected to the transverse rod (821) to drive the transverse rod (821) to move up and down; A plurality of guide rods (823) are vertically mounted on the bottom surface of the cross bar (821) and are arranged at intervals along the axis of the cross bar (821), and the bottom ends of the guide rods pass through the support arm (72); A rotating shaft (824) is transversely mounted on the bottom ends of the plurality of guide rods (823); Two clamping blocks (825) are sleeved on both ends of the rotating shaft (824); A support bar (826) is transversely mounted on the bottom ends of the two clamping blocks (825); A plurality of adjusting bolts (827) are arranged at both ends of the support bar (826) and are threadedly connected to the support bar (826), and a stud passes through the support bar (826) and is rotatably connected to the top end of the scraper (81).

4. The automatic module screen printing device according to claim 1, characterized in that: The movable seat (5) is in an L-shaped structure, comprising a vertical section (51) and a transverse section (52), wherein the transverse section (52) is located above the support plate (3); A first sliding block (10) is installed on the back of the vertical section (51), a first linear guide rail (11) is installed transversely on the front of the support plate (3), and the first sliding block (10) is slidably installed on the first linear guide rail (11); A second sliding block (12) is installed on the bottom surface of the transverse section (52), a second linear guide rail (13) is installed transversely on the top surface of the support plate (3), and the second sliding block (12) is slidably installed on the second linear guide rail (13).

5. The automatic module screen printing device according to claim 4, characterized in that: The lateral driving mechanism (6) comprises: Two fixing plates (61) are respectively vertically mounted on both sides of the top of the back side of the support plate (3); Two rotating wheels (62) are mounted on the front side of the fixing plate (61) in a one-to-one correspondence and are located above the supporting plate (3); A first motor (63) is mounted on the back of one of the fixing plates (61) and is drivingly connected to the adjacent rotating wheel (62); A transmission belt (64) is sleeved on the two rotating wheels (62); The connecting block (65) is fixedly sleeved on the transmission belt (64) and installed on the top surface of the transverse section (52).

6. The automatic module screen printing device according to claim 1, characterized in that: The traverse unit (92) comprises: A slide rail (921) is transversely mounted on the front side of the support plate (3); A support block (922) is slidably mounted on the slide rail (921); A crossbeam (923) is transversely mounted on the support block (922) and is vertically arranged with the slide rail (921), and the clamping unit (91) is mounted on the side thereof; The second locking member (924) is installed on the support block (922) and is used to lock the support block (922).

7. The automatic module screen printing device according to claim 1, characterized in that: The clamping unit (91) comprises: A clamping strip (911) is arranged transversely and has a clamping groove (911a) formed on one side; A plurality of locking members (912) are installed on the clamping strip (911) at intervals along the axial direction, and each of the locking members (912) comprises: Screw cap (912a), The pressure plate (912b) is located in the clamping groove (911a), The screw rod (912c) has a rod body threadedly connected to the clamping strip (911), one end of the screw rod is connected to the screw cap (912a), and the other end is connected to the pressure plate (912b).

8. The automatic module screen printing device according to claim 1, characterized in that: The three-dimensional adjustment platform (2) comprises: A support platform (21) is installed on the top surface of the machine platform (1); A driving body (22) is mounted on the top surface of the support platform (21); A placement platform (23) is arranged transversely and is located above the driving body (22), and has a top surface with a plurality of mounting holes, and a bottom surface drivingly connected to the driving body (22); Three adjustment knobs (24) are arranged on the side of the driving body (22).

9. The automatic module screen printing device according to claim 1, characterized in that: The lifting drive mechanism (4) comprises: A containing box (41) with a side opening; A threaded rod (42) is vertically rotatably mounted in the accommodating box (41); A second motor (43) is installed in the machine platform (1) and is drivingly connected to the threaded rod (42); A driving block (44) is mounted on the back of the support plate (3) and extends into the accommodating box (41) to be threadedly connected to the threaded rod (42); A plurality of sliding rods (45) are vertically installed in the accommodating box (41); A plurality of guide blocks (46) are installed on the back side of the support plate (3) and extend into the accommodating box (41) to correspond one-to-one with the slide bars (45) and to be slidably connected thereto.

10. The automatic module screen printing device according to claim 1, characterized in that: Also includes: Two mounting plates (14) are installed on the front side of the support plate (3) at intervals on the left and right sides; A plurality of guide rods (15) are arranged transversely and disposed between the two mounting plates (14) and are spaced apart vertically; The displacement sensor (16) is movably mounted on the plurality of guide rods (15) and is capable of sliding left and right along the guide rods (15).

Citation Information

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