High-speed packaging production line
By designing a high-speed packaging production line, using the combined structure of lifting, edge pressing, positioning and corner inserting components, the problems of packaging paper damage and tile offset caused by angle protection insertion in the prior art are solved, and the packaging quality and transportation stability of the tile are improved.
Patent Information
- Application Number
- CN202421568969.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing ceramic tile packaging device can easily cause damage to the packaging paper when the corner guard is inserted, and the ceramic tile is easily deviated, which affects subsequent palletization and transportation. It is easy to cause wear to the ceramic tile during palletization and transportation.
A high-speed packaging production line is designed, using conveying parts and side plate structures. The tiles are chopped up through the lifting parts and elastically abutting the limiting plate. The edge pressing part rolls and presses the sides of the wrapping paper. The positioning part positions the tiles neatly. When inserting the corner guards into the corner, the suction cup and rotating cylinder are used to avoid friction with the wrapping paper.
It effectively prevents damage to the packaging paper, avoids tiles offset, improves the packaging quality of tiles, reduces the wear of tiles, and facilitates subsequent processing.
Smart Images
Figure CN222876417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile production equipment, in particular to a high-speed packaging production line. Background Art
[0002] In the tile production workshop, the fired tiles must go through multiple processes such as edge grinding, scraping, polishing, post-edge grinding and air drying one by one to become qualified finished tiles. After that, the finished tiles need to be packaged for subsequent transportation. When the existing packaging device packages tiles, it is usually to stack multiple tiles into tile chop and then place them on the packaging paper. Then, the packaging paper and the tile chop on it are sent to the packaging device by the transmission line. The packaging device places corner guards on the four corners of the tile stack for edge wrapping. After that, the transmission line sends it to the folding and forming mechanism, and the four sides of the packaging paper are folded by the folding and forming mechanism, so that the tiles are packaged in the packaging paper.
[0003] Traditional tile packaging devices usually use manual hand-held or air cylinders to directly insert corner protectors into the four corners of the tile for edge wrapping, so that the lower parts of the four corner protectors are pressed against the upper surface of the packaging paper by the four corners of the tile. However, during this process, the insertion of the corner protectors is likely to cause greater friction at the junction of the four corners of the tile and the packaging paper, which is likely to damage the packaging paper and the tile is likely to shift, affecting subsequent palletizing and transportation, and easily causing wear to the tile during palletizing and transportation. Utility Model Content
[0004] In order to solve the technical problems in the prior art that the packaging paper is easily damaged when the corner protector is inserted, the tiles are easily offset, affecting the subsequent stacking and transportation, and the tiles are easily worn during the stacking and transportation process, the utility model provides the following technical solutions.
[0005] The utility model discloses a high-speed packaging production line, comprising a conveying component and side plates located on both sides of the conveying component, wherein the upper part of the side plate is provided with corner protection bins corresponding to the four corners of the ceramic tiles, the upper part of the side plate is provided with corner inserting components corresponding to the corner protection bins, a lifting component for lifting the center of the ceramic tile chop is fixedly provided between the two side plates, a fixing frame with a plurality of telescopic components connected to the lower end thereof is spanned between the two side plates, a limiting plate located directly above the lifting component and connected to the telescopic components and with the lower surface thereof close to the ceramic tile chop is provided below the fixing frame, a pressing edge component located on both sides of the ceramic tile chop is provided on the upper part of the side plate, the pressing edge component comprises a third bracket fixed to the top end of the upper part of the side plate and provided with a pressing cylinder, and a bottom plate fixedly connected to the third bracket and located below the ceramic tile chop, the output end of the pressing cylinder is connected to a pressing plate, and a pressing edge roller is rotatably connected to the side of the pressing plate close to the ceramic tile chop.
[0006] As a further technical solution, the lifting component includes a fixed plate connected to the side plate and a lifting cylinder located below the fixed plate, and the output end of the lifting cylinder is connected upward to the lifting plate.
[0007] As a further technical solution, the edge pressing roller is located above the paper edge of the tile chop, and its axis is perpendicular to the lifting direction of the tile chop.
[0008] As a further technical solution, the corner insert component includes a first bracket with a fixed block fixed at one end of the upper part of the side panel, the fixed block is hinged with a pushing cylinder, the output end of the pushing cylinder is connected to a rotating cylinder through a hinge, and the output end of the rotating cylinder is connected to a gripper with a suction cup.
[0009] As a further technical solution, a plurality of positioning components are provided on both sides of the fixed frame, and the positioning components include a second bracket with a fixed column fixed at the top end of the upper part of the side plate and an extension end at the end, the fixed column is hinged with a positioning cylinder, the output end of the positioning cylinder is hinged with a rotating column rotatably connected to the extension end, and the rotating column is fixedly connected to the positioning plate.
[0010] As a further technical solution, there are four corner inserts and four corner protection bins, corresponding to the four corners of the tile.
[0011] The beneficial effect of the utility model is that the tile chops of the utility model are conveyed to the bottom of the fixed frame by the conveying component, and before the corner protector is inserted, the tile chops are lifted up by the lifting component, and after being lifted up, they are elastically abutted against the limiting plate, and at the same time, the edge pressing component rolls and presses the two sides of the packaging paper of the tile chops to prevent the packaging paper from shifting; then the positioning component neatly positions the tile chops, and when the corner inserting component inserts the corner protector into the four corners of the tile chops, it will not rub against the packaging paper, and the four corners of the tile will not shift, thereby improving the packaging quality of the tile, reducing the wear of the tile, and facilitating subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a structural schematic diagram of the utility model high-speed packaging production line;
[0013] Figure 2 It is a structural schematic diagram of the upper part of the side plate of the high-speed packaging production line of the utility model;
[0014] Figure 3 It is a schematic diagram of the structure of the lifting components of the high-speed packaging production line of the utility model;
[0015] Figure 4 This is a schematic diagram of the structure of the edge pressing component of the high-speed packaging production line of the utility model;
[0016] Figure 5This is a schematic diagram of the structure of the corner insert component of the high-speed packaging production line of the utility model;
[0017] In the figure: 1-transmission component; 2-side plate; 3-corner protection bin; 4-corner insert component; 401-first bracket; 402-fixed block; 403-pushing cylinder; 404-hinge; 405-rotating cylinder; 406-gripper; 407-suction cup; 5-positioning component; 501-second bracket; 502-fixed column; 503-positioning cylinder; 504-rotating column; 505-extension end; 506-positioning plate; 6-fixed frame; 7-lifting component; 701-fixed plate; 702-lifting cylinder; 703-lifting plate; 8-edge pressing component; 801-third bracket; 802-downward pressure cylinder; 803-bottom plate; 804-downward pressure plate; 805-edge pressing roller; 9-telescopic member; 10-limiting plate; 11-tile step. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.
[0019] In the description of the present invention, it should be understood that the terms "upper" and "lower" are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0020] like Figure 1 and Figure 2As shown, the utility model is a high-speed packaging production line, including a conveying component 1 for conveying a tile chop 11 and side panels 2 located on both sides of the conveying component 1. A fixing frame 6 is arranged between the two side panels 2. The fixing frame 6 is located above the middle position of the conveying component 1. The tile chop 11 moves to the bottom of the fixing frame 6 to perform the corner insertion operation. The upper part of the side panel 2 is provided with a corner protection bin 3 corresponding to the four corners of the tile. There are four corner protection bins 3, which are respectively located on both sides of the fixing frame 6 and are used to insert the corner protection into the four corners of the tile chop 11. The corner protection bin 3 is an existing structure and will not be described in detail. Multiple stacked tiles are placed on the upper part of the packaging paper to form a tile chop 11. The tile chop 11 is conveyed from one end of the conveying component 1. After the corner protection is inserted, it is transferred from the end of the conveying component 1 to the next conveyor belt for the packaging paper folding process. The stacking of multiple tiles and the subsequent folding of the tile chop 11 adopt the existing technology, which will not be illustrated or described.
[0021] like Figure 3 As shown, in a preferred embodiment, a lifting component 7 for lifting the center of the tile chop 11 is fixedly provided between the two side panels 2. After the lifting component 7 lifts the tile chop 11, the wrapping paper of the tile chop 11 is pressed by the edge pressing component 8, and a gap is left between the bottom of the tile and the wrapping paper, so that the corner inserting component 4 can insert the corner protector into the four corners of the tile chop 11. Specifically, the lifting component 7 includes a fixed plate 701 fixedly connected to the two side panels 2, and a lifting cylinder 702 is provided below the fixed plate 701. The output end of the lifting cylinder 702 passes upward through the fixed plate 701 and is connected to a lifting plate 703. The lifting plate 703 is located directly below the tile chop 11 and can lift the tile chop 11.
[0022] like Figure 2 and Figure 4 As shown, in a preferred embodiment, the middle lower end of the fixing frame 6 is located just above the tile chop 11 to be inserted, and is connected to a plurality of telescopic members 9. The telescopic member 9 may be a spring, or a spring and a telescopic sleeve disposed inside the spring. The upper end of the telescopic member 9 is connected to the lower end of the fixing frame 6, and the lower end of the telescopic member 9 is connected to the limiting plate 10. A limiting plate 10 is provided below the fixing frame 6, which is located just above the lifting component 7. The length and width of the limiting plate 10 are both smaller than the length and width of the tile. The limiting plate 10 is connected to the telescopic member 9, and the lower surface of the limiting plate 10 is close to the upper surface of the tile chop 11. When the lifting component 7 lifts the tile chop 11, the tile chop 11 is lifted by 3-5 cm and elastically abuts against the limiting plate 10 to prevent the uppermost tile from shaking or shifting.
[0023] In a preferred embodiment, the upper part of the side plate 2 is provided with a pressure-bearing component 8 located on both sides of the tile chop 11. The pressure-bearing component 8 includes a third bracket 801 fixed on the upper part of the side plate 2, and a downward pressure cylinder 802 located at the top of the third bracket 801. The third bracket 801 is fixedly connected to a bottom plate 803 on the side facing the tile chop 11. The bottom plate 803 is located below the tile chop 11, that is, below the side of the wrapping paper. The output end of the downward pressure cylinder 802 is downwardly connected to a lower pressure plate 804. The side of the lower pressure plate 804 close to the tile chop 11 is rotatably connected to a pressure roller 805. The pressure roller 805 is located above the side of the wrapping paper of the tile chop 11, and its axis is perpendicular to the lifting direction of the tile chop 11. When the tile chop 11 is conveyed to the bottom of the fixed frame 6, the pressing roller 805 presses the two side edges of the packaging paper, but does not press it tightly, so that the two side edges of the packaging paper can move slightly relative to the rotation direction of the pressing roller 805, which can prevent the packaging paper from moving in the conveying direction of the conveying component 1. After the tile chop 11 descends, the relative position of the packaging paper is relatively stable.
[0024] In a preferred embodiment, a plurality of positioning components 5 are provided on both sides of the fixing frame 6, preferably four positioning components 5, which are located on both sides of the fixing frame 6, so that the tiles slightly offset after being lifted can be positioned neatly again. Specifically, the positioning component 5 includes a second bracket 501 fixed to the upper part of the side plate 2, a fixing column 502 is provided at the top of the second bracket 501, and an extension end 505 is provided at the end of the second bracket 501. A positioning cylinder 503 is hinged on the upper part of the fixing column 502, a rotating column 504 is hinged on the output end of the positioning cylinder 503, the rotating column 504 is rotatably connected to the extension end 505, and the rotating column 504 is fixedly connected to a positioning plate 506. Driven by the positioning cylinder 503, the positioning plate 506 can rotate with the rotating column 504 as the axis, so that the tiles on the tile chop 11 can be positioned neatly again from both sides of the tile chop 11.
[0025] like Figure 2 and Figure 5As shown, in a preferred embodiment, a corner insert component 4 corresponding to the corner protection bin 3 is provided on the upper portion of the side panel 2, that is, there are four corner insert components 4, which correspond one to one with the corner protection bin 3. The corner insert components 4 can grab the corner guards in the corner protection bin 3 and insert them into the four corners of the tile chop 11. Specifically, the corner insert component 4 includes a first bracket 401 fixed on the upper part of the side panel 2, a fixed block 402 is fixed at one end of the upper part of the first bracket 401, the fixed block 402 is hinged with a pushing cylinder 403, the output end of the pushing cylinder 403 is connected to a rotating cylinder 405 through a hinge 404, the output end of the rotating cylinder 405 is connected to a gripper 406 provided with a suction cup 407, the rotating cylinder 405 drives the gripper 406 to move toward the corner protection bin 3, after grabbing a corner protector, the pushing cylinder 403 drives the rotating cylinder 405 to rotate, so that the output end of the rotating cylinder 405 is toward a corner of the tile chop 11, the output end of the rotating cylinder 405 drives the gripper 406 to move toward the corner of the tile chop 11, and the corner protector is inserted into the corner of the tile chop 11.
[0026] When the utility model is in use, the tile chop 11 is conveyed from one end of the conveying component 1 to the bottom of the fixing frame 6, the lifting component 7 lifts the tile chop 11, and the upper surface of the tile chop 11 elastically abuts against the limiting plate 10. At the same time, the edge pressing roller 805 of the edge pressing component 8 presses the two sides of the packaging paper of the tile chop 11; the positioning plate 506 of the positioning component 5 re-positions the tiles on the tile chop 11 from both sides of the tile chop 11; then, the rotating cylinder 405 of the corner inserting component 4 drives the gripper 406 to grab a corner guard and insert the corner guard into a corner of the tile chop 11; then, the corner inserting component 4 and the positioning component 5 return to their initial positions, the lifting component 7 moves downward to make the tile chop 11 return to the conveying component 1, the edge pressing component 8 returns to its initial position, and the tile chop 11 after the corner guard is inserted is transferred from the end of the conveying component 1 to the next conveyor belt for the packaging paper folding process.
[0027] The preferred specific implementation modes and embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above implementation modes and embodiments, and various changes or equivalent substitutions can be made within the knowledge scope of those skilled in the art without departing from the concept of the utility model. Therefore, the utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the utility model.
Claims
1. A high-speed packaging production line, comprising a conveying component (1) and side panels (2) located on both sides of the conveying component (1), wherein the upper part of the side panels (2) is provided with corner protection bins (3) corresponding to the four corners of the tiles, characterized in that: The upper part of the side plate (2) is provided with an inserting corner component (4) corresponding to the corner protection bin (3); a lifting component (7) for lifting the center of the tile chop (11) is fixedly provided between the two side plates (2); a fixing frame (6) having a plurality of telescopic components (9) connected at the lower end thereof is provided across the two side plates (2); a limiting plate (10) is provided below the fixing frame (6) and is located directly above the lifting component (7) and connected to the telescopic components (9) and has a lower surface close to the tile chop (11); The side plate (11) is provided with edge-pressing components (8) located on both sides of the tile chop (11), and the edge-pressing components (8) include a third bracket (801) fixed to the top of the upper part of the side plate (2) and provided with a downward pressure cylinder (802), and a bottom plate (803) fixedly connected to the third bracket (801) and located below the tile chop (11), the output end of the downward pressure cylinder (802) is connected to a downward pressure plate (804), and the side of the downward pressure plate (804) close to the tile chop (11) is rotatably connected to an edge-pressing roller (805).
2. The high-speed packaging production line according to claim 1, characterized in that: The lifting component (7) comprises a fixing plate (701) connected to the side plate (2) and a lifting cylinder (702) located below the fixing plate (701), and the output end of the lifting cylinder (702) is connected upward to a lifting plate (703).
3. The high-speed packaging production line according to claim 1, characterized in that: The edge pressing roller (805) is located above the paper edge of the tile chop (11), and its axis is perpendicular to the lifting direction of the tile chop (11).
4. The high-speed packaging production line according to claim 1, characterized in that: The corner insert component (4) comprises a first bracket (401) fixed to one end of the upper part of the side plate (2) and having a fixed block (402), the fixed block (402) being hingedly connected to a pushing cylinder (403), the output end of the pushing cylinder (403) being connected to a rotating cylinder (405) via a hinge (404), and the output end of the rotating cylinder (405) being connected to a gripper (406) provided with a suction cup (407).
5. The high-speed packaging production line according to claim 1, characterized in that: A plurality of positioning components (5) are provided on both sides of the fixing frame (6), and the positioning components (5) include a second bracket (501) fixed to the upper part of the side plate (2) and having a fixing column (502) at the top and an extension end (505) at the end, the fixing column (502) being hingedly connected to a positioning cylinder (503), the output end of the positioning cylinder (503) being hingedly connected to a rotating column (504) rotatably connected to the extension end (505), and the rotating column (504) being fixedly connected to a positioning plate (506).
6. The high-speed packaging production line according to claim 1, characterized in that: There are four corner inserts (4) and four corner protection bins (3), corresponding to the four corners of the tile chamfer (11).