Magnetic core tray rack

By designing the magnetic core material tray, the clamping structure of the chassis with heat dissipation holes and clamping rods is solved, and the problems of heat dissipation and pressure deformation caused by the stacking of magnetic cores are achieved, more efficient heat transfer and heat dissipation are simplified, and the heating and disassembly and assembly process of the magnetic core is simplified.

CN222876740UActive Publication Date: 2025-05-16DAYOU SCIENTFIC & TECHNICAL CO LTD
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Patent Information

Application Number
CN202421825183.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the prior art, stacking the magnetic core on a stainless steel pipe causes inconvenience in heat dissipation, and magnetic cores with an outer diameter of more than 100 mm are easily subjected to compression deformation, which affects performance.

Method used

A magnetic core material tray rack is designed, including a base bracket and a material tray assembly. The material tray assembly is composed of a chassis and a material stop edge. A heat dissipation hole is provided on the chassis. A clamping rod is used to clamp the material tray assembly to avoid stacking of the magnetic core.

Benefits of technology

Through the design of air flow convection and heat dissipation holes, the heat transfer and heat dissipation efficiency of the magnetic core is improved, and the core is compressed and deformed. The design of the material tray assembly makes the core heating and disassembly more convenient.

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Abstract

The utility model discloses a magnetic core material tray frame which comprises a base support and a material tray assembly arranged on the base support. The base support comprises a hook, at least three clamping rods and a connecting rod connected with the clamping rods and the hook, and the clamping rods are used for clamping the tray assembly. The material disc assembly comprises a bottom disc and a material blocking edge arranged on the periphery of the bottom disc, and the material blocking edge is perpendicularly arranged on the end face of the bottom disc. The multiple sets of material disc assemblies are arranged in the length direction of the clamping rods, the bottom disc and the material blocking edge are arranged between the clamping rods, and a plurality of heat dissipation holes are formed in the bottom disc. By arranging the base plate with the heat dissipation holes and placing the magnetic cores on the base plate, airflow convection in the magnetizing and heating process of the magnetic cores can be achieved, heat transfer and heat dissipation are more convenient, the magnetic cores do not need to be stacked, the possibility that the magnetic cores are pressed and deformed is reduced, meanwhile, the material plate assembly can be placed between the clamping rods, and disassembly and assembly are convenient.
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Description

Technical Field

[0001] The utility model relates to the field of transverse magnetic heat treatment of soft magnetic materials, in particular to a magnetic core material disc rack. Background Art

[0002] A magnetic core is a sintered magnetic metal oxide composed of a mixture of various iron oxides. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials. Manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density, and has the characteristics of low loss. During the production process of the magnetic core, some debris and debris will adhere to the surface, affecting the performance of the magnetic core. At this stage, a magnetic core impurity removal device is generally used to remove impurities from the magnetic core, that is, corn starch and the magnetic core are mixed and vibrated, and then the impurity-free magnetic core is obtained.

[0003] At present, in the process of magnetizing the magnetic core, the magnetic core is usually strung on a stainless steel tube, stacked together and put into an oven. After demagnetization and cooling, the two poles of the magnet are respectively placed close to the two poles of a stronger magnet and kept for a certain period of time, or the magnet is wrapped around a stronger magnet, rotated repeatedly and kept for a certain period of time, so that the magnetism of the magnet can be restored or enhanced.

[0004] However, the method of stacking the magnetic cores on the stainless steel tube is not convenient for heat dissipation. For magnetic cores with an outer diameter exceeding 100 mm, stringing them together can easily cause the magnetic cores to be compressed and deformed and affect the performance of the magnetic cores. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide a magnetic core material rack, which aims to solve the problem that the current method of stacking magnetic cores on stainless steel tubes is not convenient for heat dissipation. For magnetic cores with an outer diameter exceeding 100 mm, stringing them together can easily cause the magnetic cores to be compressed and deformed and affect the performance of the magnetic cores.

[0006] To achieve the above object, the utility model is implemented through the following technical solutions: a magnetic core material tray frame, the magnetic core material tray frame comprises a base support and a material tray assembly arranged on the base support;

[0007] A base bracket, comprising a hook, at least three clamping rods, and a connecting rod connecting the clamping rods and the hooks, wherein the clamping rods are used to clamp the tray assembly;

[0008] A material tray assembly, comprising a bottom plate and a material retaining edge arranged on the outer periphery of the bottom plate, wherein the material retaining edge is arranged perpendicularly to the end surface of the bottom plate;

[0009] Wherein, a plurality of groups of the material tray assemblies are arranged along the length direction of the clamping rod, the bottom plate and the material blocking edge are arranged between the clamping rod, and a plurality of heat dissipation holes are arranged on the bottom plate.

[0010] In summary, according to a magnetic core material tray rack proposed by the utility model, by providing a chassis with heat dissipation holes and placing the magnetic core on the chassis, air convection can be achieved during the magnetic heating of the magnetic core, which is more convenient for heat transfer and heat dissipation, and there is no need to stack the magnetic cores, thereby reducing the possibility of compression and deformation of the magnetic cores. At the same time, the material tray assembly can be placed between the clamping rods, which is convenient for disassembly and assembly. Specifically, the magnetic core material tray rack includes a base bracket and a material tray assembly arranged on the base bracket. The base bracket includes a hook, at least three clamping rods, and a connecting rod connecting the clamping rods and the hooks. The clamping rods are used to clamp the material tray assembly, and the three clamping rods can stably support the material tray assembly. The material tray assembly includes a chassis and a material retaining edge arranged on the outer periphery of the chassis. The material retaining edge is vertically arranged on the end face of the chassis. Multiple groups of material tray assemblies can be arranged along the length direction of the clamping rods. The chassis is provided with a number of heat dissipation holes, which improves the efficiency of heat transfer or heat dissipation.

[0011] According to one aspect of the above technical solution, a placement space for taking and placing the magnetic core is reserved between adjacent tray assemblies.

[0012] According to one aspect of the above technical solution, the outer circumference of the chassis is circularly recessed toward the chassis at its trisection point except for the first clamping portion.

[0013] According to one aspect of the above technical solution, the material stop edge is formed into a circular depression toward the chassis at its trisection point except for the second clamping portion.

[0014] According to one aspect of the above technical solution, the first clamping portion and the second clamping portion are aligned to accommodate the clamping rod.

[0015] According to one aspect of the above technical solution, the hook includes a bending portion and a connecting portion, and the connecting portion is used to connect the clamping rod.

[0016] According to one aspect of the above technical solution, one end of the clamping rod is connected to the clamping rod, and the other end is connected to the connecting portion, so that the hook is arranged at the center of a plurality of the clamping rods.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0019] Figure 1 This is a schematic structural diagram of a magnetic core material tray in one embodiment of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the tray assembly;

[0021] Figure 3 It is a schematic diagram of the structure of the chassis;

[0022] Figure 4 It is a structural schematic diagram of the base bracket.

[0023] Component symbol description:

[0024] Base bracket 100 , hook 110 , bending portion 111 , connecting portion 112 , clamping rod 120 , connecting rod 130 , tray assembly 200 , bottom plate 210 , first clamping portion 211 , heat dissipation hole 212 , material retaining edge 220 , and second clamping portion 221 . DETAILED DESCRIPTION

[0025] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. Several embodiments of the utility model are given in the accompanying drawings. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right", "upper", "lower" and similar expressions used herein are for illustrative purposes only and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0028] See also Figure 1-Figure 4, which is a schematic structural diagram of a magnetic core material tray frame provided in an embodiment of the utility model, the magnetic core material tray frame comprises a base support 100 and a tray assembly 200 arranged on the base support 100, wherein:

[0029] In order to avoid the magnetic core from being deformed by pressure and not affecting its performance, a tray assembly 200 is used instead of stringing the magnetic core on the stainless steel tube. The tray assembly 200 includes a base 210 and a retaining edge 220 arranged on the periphery of the base 210. The retaining edge 220 is vertically arranged on the end face of the base 210 to prevent the magnetic core laid on the base 210 from sliding off.

[0030] In order to facilitate heat transfer and heat dissipation of the magnetic core during the magnetic heating process, heat dissipation holes 212 are provided on the bottom plate 210, and the heat dissipation holes 212 are distributed all over the end surface of the bottom plate 210. Since multiple groups of tray assemblies 200 can be arranged along the length direction of the base bracket 100, when the bottom plate 210 is heated, the bottom plate 210 transfers heat upward through the heat dissipation holes 212 on each tray assembly 200, thereby realizing heat reuse and improving heating efficiency. In order to facilitate adding a magnetic core into the tray assembly 200, a placement space for taking and placing the magnetic core is reserved between adjacent tray assemblies 200.

[0031] During the heating process, the magnetic core can be laid on the end surface of the chassis 210, replacing the traditional stacking method, avoiding the deformation of the bottom magnetic core due to pressure, and the effect is better for the magnetic core with an outer diameter exceeding 100 mm.

[0032] Furthermore, in order to facilitate the clamping on the base bracket 100, the outer periphery of the chassis 210 is divided into three equal parts, and the circular concave portion 211 is formed toward the chassis 210, while the retaining edge 220 vertically arranged on the outer periphery of the chassis 210 is divided into three equal parts, and the circular concave portion 221 is formed toward the chassis 210. For the purpose of being embedded in the base bracket 100, the first clamping portion 211 and the second clamping portion 221 are equal in size and corresponding in position, and the curvature of the first clamping portion 211 and the second clamping portion 221 is configured to be contoured with the chassis 210 bracket, so that the material tray assembly 200 is just embedded in the chassis 210 bracket.

[0033] Furthermore, in order to embed the material tray assembly 200 in the base bracket 100, the base bracket 100 includes a hook 110, at least three clamping rods 120, and a connecting rod 130 connecting the clamping rods 120 and the hook 110. For the purpose of structural stability and enhancing the clamping effect, the clamping rods 120 in this embodiment are in a triangular shape, which are respectively used to correspond to the first clamping portion 211 on the chassis 210 and the second clamping portion 221 on the retaining edge 220. At the same time, since the size of the clamping rod 120 is configured to be similar to the size of the first clamping portion 211 and the second clamping portion 221, when the clamping rod 120 is embedded in the first clamping portion 211 and the second clamping portion 221, the material tray assembly 200 can be clamped by the clamping rod 120 at the center of the base bracket 100.

[0034] It is worth noting that the number of the above-mentioned clamping rods 120 includes but is not limited to three, and increasing the number of clamping rods 120 will increase the clamping force for the tray assembly 200. For the structural stability of the base bracket 100, a connecting rod 130 is provided on any clamping rod 120, and the two ends of the connecting rod 130 are respectively used to connect the clamping rod 120 and the hook 110, and the connection can be welded to form a triangular base bracket 100. For the purpose of facilitating heating and taking and placing, the hook 110 includes a bent portion 111 and a connecting portion 112, the bent portion 111 is used to be hung on the heating device, and the connecting portion 112 is used to be welded with one end of the connecting rod 130 away from the clamping rod 120, so as to hang the tray assembly 200 on the heating device for heating.

[0035] In summary, according to a magnetic core material tray rack proposed by the utility model, by providing a chassis with heat dissipation holes and placing the magnetic core on the chassis, air convection can be achieved during the magnetic heating of the magnetic core, which is more convenient for heat transfer and heat dissipation, and there is no need to stack the magnetic cores, thereby reducing the possibility of compression and deformation of the magnetic cores. At the same time, the material tray assembly can be placed between the clamping rods, which is convenient for disassembly and assembly. Specifically, the magnetic core material tray rack includes a base bracket and a material tray assembly arranged on the base bracket. The base bracket includes a hook, at least three clamping rods, and a connecting rod connecting the clamping rods and the hooks. The clamping rods are used to clamp the material tray assembly, and the three clamping rods can stably support the material tray assembly. The material tray assembly includes a chassis and a material retaining edge arranged on the outer periphery of the chassis. The material retaining edge is vertically arranged on the end face of the chassis. Multiple groups of material tray assemblies can be arranged along the length direction of the clamping rods. The chassis is provided with a number of heat dissipation holes, which improves the efficiency of heat transfer or heat dissipation.

[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0037] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A magnetic core material rack, characterized in that: The magnetic core material tray rack comprises a base support and a material tray assembly arranged on the base support; A base bracket, comprising a hook, at least three clamping rods, and a connecting rod connecting the clamping rods and the hooks, wherein the clamping rods are used to clamp the tray assembly; A material tray assembly, comprising a bottom plate and a material retaining edge arranged on the outer periphery of the bottom plate, wherein the material retaining edge is arranged perpendicularly to the end surface of the bottom plate; Wherein, a plurality of groups of the material tray assemblies are arranged along the length direction of the clamping rod, the bottom plate and the material blocking edge are arranged between the clamping rod, and a plurality of heat dissipation holes are arranged on the bottom plate.

2. The magnetic core material rack according to claim 1, characterized in that: A placement space for taking and placing the magnetic core is reserved between adjacent material tray assemblies.

3. The magnetic core material rack according to claim 1, characterized in that: The outer circumference of the chassis is divided into three equal parts, and a circular depression toward the chassis is formed except for the first clamping portion.

4. The magnetic core material rack according to claim 3, characterized in that: The material blocking edge is a circular depression at its trisection point toward the chassis except for a second clamping portion.

5. The magnetic core material rack according to claim 4, characterized in that: The first clamping portion and the second clamping portion are aligned to accommodate the clamping rod.

6. The magnetic core material rack according to claim 1, characterized in that: The hook comprises a bent portion and a connecting portion, and the connecting portion is used to connect the connecting rod.

7. The magnetic core material rack according to claim 6, characterized in that: One end of the clamping rod is connected to the clamping rod, and the other end is connected to the connecting part, so that the hook is arranged at the center of a plurality of the clamping rods.