Desulfurization spray gun production system

Abstract

The utility model discloses a desulfurization spray gun production system, which comprises a material preparation area, a material mixing area, a gun body forming area, a baking area and a warehousing area which are sequentially connected and arranged, and further comprises a crown block track, and a crown block is arranged on the crown block track. According to the utility model, the production working sections corresponding to the process steps in the desulfurization spray gun production are sequentially and continuously arranged, and materials are transferred among the working sections through the crown block matched with the crown block track; a feeding track is arranged between the gun body forming area and the baking area, a circulating traction machine drags a feeding trolley to move on the feeding track, and the feeding trolley is used for feeding materials to a plurality of integral forming platforms arranged in the gun body forming area and a plurality of vertical baking electric kilns arranged in the baking area; according to the utility model, the batch and continuous production of the desulfurization spray guns can be realized, the transfer measures in the whole production system are simplified, the production cost can be effectively reduced, the production energy consumption is reduced, the human resources are saved, and the production efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of desulfurization spray gun production, in particular to a desulfurization spray gun production system. Background Art

[0002] In the production of desulfurization spray guns, it is usually necessary to first process the various required raw materials into bone meal and fine powder, and then obtain the finished product of the desulfurization spray gun through batching, mixing, molding and baking; since there are many types of materials required in the production of desulfurization spray guns, the production process is long and the raw material production volume is large, the transportation of materials between production areas is more troublesome, and a large number of transportation equipment and transportation staff are required, resulting in heavy production tasks in the production process, high production costs and low production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a desulfurization spray gun production system which can effectively improve production efficiency and reduce production cost.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a desulfurization spray gun production system, including a material preparation area, a batching and mixing area, a gun body forming area, a baking area and a storage area which are sequentially connected, and also includes a crane track extending from the batching and mixing area to the storage area, and a crane is arranged on the crane track;

[0005] A plurality of integral forming platforms are arranged in the gun body forming area, and a plurality of vertical baking electric kilns are arranged in the baking area; a feeding track is also provided between the gun body forming area and the baking area, and the feeding track is extended and laid in the arrangement direction of the integral forming platform and the vertical baking electric kiln; a slidingly matched feeding trolley is provided on the feeding track, and a circulating traction machine is also provided which is traction-connected to the feeding trolley and slidingly matched with the feeding track.

[0006] As an improvement of the above scheme: the preparation area is provided with a jaw crusher, an impact crusher, a ball mill and a plurality of silos, the jaw crusher, the impact crusher and the ball mill are connected in sequence through a conveyor belt, and the impact crusher and the ball mill are connected to different silos through a conveyor belt.

[0007] As an improvement of the above solution: a batching mechanism and a forced mixer are provided in the batching and mixing area, and the silo is connected to the batching mechanism through a conveying pipeline.

[0008] As an improvement of the above solution: a mold for molding the desulfurization spray gun body and a vibration molding machine matched with the mold are provided on the integral molding platform of the gun body molding zone.

[0009] As an improvement of the above solution: it also includes a position sensor arranged on the circulating traction machine, and the integral forming platform and the vertical baking electric kiln are provided with a position signal transmitter adapted to the position sensor.

[0010] The beneficial effects of the utility model are as follows: the utility model arranges the production work areas corresponding to the various process steps in the production of the desulfurization spray gun in sequence and continuously, and at the same time sets a crane track extending from the batching and mixing area to the storage area to connect the various work areas in series, and transfers the materials between the various work areas by a crane cooperating with the crane track; and in the utility model, a feeding track is arranged between the gun body forming area and the baking area, and the feeding car is driven by a circulating traction machine to move on the feeding track, and the feeding car is used to feed multiple integral forming platforms arranged in the gun body forming area and multiple vertical baking electric kilns arranged in the baking area, thereby reducing the intensity of manual feeding; the utility model can realize batch and continuous production of desulfurization spray guns, simplify the transfer measures in the entire production system, can effectively reduce production costs, reduce production energy consumption, save human resources, and effectively improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the system layout of the utility model.

[0012] Marked in the figure: 100-material preparation area, 110-jaw crusher, 120-impact crusher, 130-ball mill, 140-silo, 200-batch mixing area, 210-batch mechanism, 220-forced mixer, 230-conveying pipeline, 300-gun body forming area, 310-integral forming platform, 400-baking area, 410-vertical baking electric kiln, 500-warehousing area, 610-overhead crane track, 620-overhead crane, 710-feeding track, 720-feeding car, 730-circulating traction machine. DETAILED DESCRIPTION

[0013] In order to facilitate the understanding of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0014] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "front", "rear", "left", "right", "up", "down", and "inside" are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of description. They do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0015] like Figure 1As shown, the working areas in the desulfurization spray gun production system disclosed in the utility model include a material preparation area 100, a batching and mixing area 200, a gun body molding area 300, a baking area 400 and a storage area 500; the material preparation area 100 is used to prepare the raw materials required for the production of the desulfurization spray gun and to perform preliminary processing on the raw materials; the batching and mixing area 200 is used to weigh and mix the raw materials after preliminary processing according to the production ratio to obtain a mixed material; the gun body molding area 300 is used to mold the gun body of the desulfurization spray gun to obtain a semi-finished product of the desulfurization spray gun; the baking area 400 is used to bake and cool the gun body to obtain a finished product of the desulfurization spray gun; the storage area 500 is used to realize the storage of the finished desulfurization spray gun products, and the finished desulfurization spray gun products are centrally packaged and stored in the storage area 500. The utility model arranges the material preparation area 100, the ingredient mixing area 200, the gun body forming area 300, the baking area 400 and the storage area 500 in sequence and continuously, so that the working areas of each process are connected, thereby realizing the batch continuous production of the desulfurization spray gun. Figure 1 As shown in the example, the material preparation area 100, the batching and mixing area 200, the gun body forming area 300, the baking area 400 and the storage area 500 are arranged from left to right in sequence; at the same time, the utility model is provided with a crane track 610 and a crane 620 matched with the crane track 610, and the crane track 610 is suspended and installed through a bracket, and extends from the batching and mixing area 200 to the storage area 500. Therefore, the utility model can lift and transfer materials between various working areas through the movement of the crane 620 along the crane track 610, so that the production materials of the desulfurization spray gun can be continuously and efficiently transferred between various working areas, thereby effectively shortening the transfer time and improving the overall work efficiency of desulfurization production.

[0016] At the same time, if Figure 1As shown, a plurality of integral forming platforms 310 are arranged in the gun body forming area 300 of the utility model, and a plurality of vertical baking electric kilns 410 are arranged in the baking area 400; a mold for forming the gun body of the desulfurization spray gun and a vibration forming machine adapted to the mold are provided on the integral forming platform 310, and the vibration forming machine is utilized to vibrate the mold to form the mixed material in the mold; the integral forming platform 310 and the vertical baking electric kiln 410 should be arranged to leave sufficient working space for the operator. In order to automatically feed materials to each integral forming platform 310 in the gun body forming area 300 and each vertical baking electric kiln 410 in the baking area 400, the utility model arranges a feeding track 710 between the gun body forming area 300 and the baking area 400. The feeding track 710 extends and is laid in the arrangement direction of the integral forming platform 310 and the vertical baking electric kiln 410, that is, the feeding track 710 extends from between the integral forming platform 310 in the first position and the vertical baking electric kiln 410 in the first position to between the integral forming platform 310 in the last position and the vertical baking electric kiln 410 in the last position. A feeding car 720 that slidably cooperates with the feeding track 710 is arranged on the feeding track 710, and the materials required for the work can be transferred to each integral forming platform 310 and each vertical baking electric kiln 410 through the feeding car 720.

[0017] The movement of the feeding car 720 can be driven by manual pushing, and in order to further reduce the labor intensity and enhance the automated production effect of the entire system, the utility model is provided with a circulating tractor 730 on the feeding track 710, and the circulating tractor 730 is connected with the feeding car 720 to form a traction match, and the traction work of the feeding car 720 by the circulating tractor 730 is used to realize the transfer of materials to each integral forming platform 310 and each vertical baking electric kiln 410. After the mixed material processed in the batching and mixing area 200 is lifted to the gun body forming area 300 by the overhead crane 620, the mixed material is transferred to each integral forming platform 310 in the gun body forming area 300 by the feeding car 720 for forming, and then the semi-finished desulfurization spray gun processed on the integral forming platform 310 is transferred to each vertical baking electric kiln 410 in the baking area 400 by the feeding car 720 for baking.

[0018] Furthermore, the utility model also installs a position sensor on the circulating tractor 730, and the position sensor controls the start and stop of the circulating tractor 730. At the same time, a position signal transmitter compatible with the position sensor is installed on the integral forming platform 310 and the vertical baking electric kiln 410. The automatic start and stop of the circulating tractor 730 is realized by the cooperation of the position sensor and the position signal transmitter.

[0019] Specifically, Figure 1As shown, the material preparation area 100 of the utility model is provided with a jaw crusher 110, an impact crusher 120, a ball mill 130 and a plurality of silos 140, and the jaw crusher 110, the impact crusher 120 and the ball mill 130 are successively connected by a conveyor belt, and the impact crusher 120 and the ball mill 130 are connected with different silos 140 by a conveyor belt. The raw materials required for the production of the desulfurization spray gun are roughly broken by the jaw crusher 110, and then the roughly broken raw materials are transported to the impact crusher 120 through a conveyor belt, and the impact crusher 120 performs fine breaking on the raw materials. At this time, aggregates of different particle sizes can be transported to the silo 140 for storage and standby after classification, and part of the raw materials are transported to the ball mill 130 by the conveyor belt, and then finely ground into powder by the ball mill 130 and transported to other silos 140 for storage and standby.

[0020] Specifically, Figure 1 As shown, a batching mechanism 210 and a forced mixer 220 are provided in the batching and mixing area 200 of the utility model, and each silo 140 in the material preparation area 100 is connected with the batching mechanism 210 through a conveying pipe 230, so that the materials in each silo 140 can be sent to the batching mechanism 210 for weighing and batching. After the materials are weighed according to the production ratio by the batching mechanism 210, they are sent to the forced mixer 220 for stirring and mixing to obtain the mixed materials required for the shedding spray gun vibration molding.

Claims

1. Desulfurization spray gun production system, characterized by: The invention comprises a material preparation area (100), an ingredient mixing area (200), a gun body forming area (300), a baking area (400) and a storage area (500) which are sequentially connected, and also comprises an overhead crane track (610) extending from the ingredient mixing area (200) to the storage area (500), and an overhead crane (620) is arranged on the overhead crane track (610); A plurality of integral forming platforms (310) are arranged in the gun body forming area (300), and a plurality of vertical baking electric kilns (410) are arranged in the baking area (400); a feeding track (710) is also provided between the gun body forming area (300) and the baking area (400), and the feeding track (710) is extended and laid in the arrangement direction of the integral forming platforms (310) and the vertical baking electric kilns (410); a slidably matched feeding trolley (720) is provided on the feeding track (710), and a circulating traction machine (730) is also provided which is traction-connected to the feeding trolley (720) and slidably matched with the feeding track (710).

2. The desulfurization spray gun production system according to claim 1, characterized in that: The material preparation area (100) is provided with a jaw crusher (110), an impact crusher (120), a ball mill (130) and a plurality of silos (140); the jaw crusher (110), the impact crusher (120) and the ball mill (130) are connected in sequence via a conveyor belt; the impact crusher (120) and the ball mill (130) are connected to different silos (140) via a conveyor belt.

3. The desulfurization spray gun production system according to claim 2, characterized in that: The batching and mixing area (200) is provided with a batching mechanism (210) and a forced mixer (220), and the material bin (140) is connected to the batching mechanism (210) via a conveying pipeline (230).

4. The desulfurization spray gun production system according to claim 1, characterized in that: A mold for molding the desulfurization spray gun body and a vibration molding machine matched with the mold are provided on the integral molding platform (310) of the gun body molding area (300).

5. The desulfurization spray gun production system according to claim 1, characterized in that: It also includes a position sensor arranged on the circulating traction machine (730), and the integral forming platform (310) and the vertical baking electric kiln (410) are provided with a position signal transmitter matched with the position sensor.

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