Building concrete precast block template

By designing the split building concrete prefabricated block formwork, the problem that the formwork cannot continue to be cast and formed during the maintenance process is solved, and efficient production process and improvement of finished product quality is achieved.

CN223013475UActive Publication Date: 2025-06-24JIANLI GANGFA BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421830586.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-24
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the production process of prefabricated parts, the casting molding work cannot continue during the maintenance process, resulting in inefficiency.

Method used

A split building concrete prefabricated block formwork is designed. The mold cavity is independent of the mold body. The four-side enclosure plate of the mold cavity is designed as a movable side plate. The mold cavity is pushed through the hydraulic push rod to carry the finished prefabricated block to the maintenance equipment, and the vibration structure is realized through the drive motor and the synchronous wheel belt set. The mold cavity directly exposes the finished product when demolding.

Benefits of technology

The production efficiency is improved, and the idle mold body is continuously poured through the multi-composition mold cavity, which reduces the demolding time and improves the quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete prefabricated part production, in particular to a building concrete prefabricated block template which comprises a forming die cavity, the forming die cavity is movably clamped to the upper side surface of a die body, vibration structures are oppositely and fixedly installed on the bottom side of the die body, the forming die cavity comprises a bottom plate, and first side plates are hinged to the two sides of the bottom plate; the mold body comprises a base, the upper surface of the base is fixedly connected with a mold base, a mold cavity clamping groove is formed in the upper surface of the mold base, push plates are movably embedded in the four corners of the bottom of the mold cavity clamping groove, and the bottom sides of the push plates are relatively and fixedly connected with the output ends of hydraulic push rods. According to the utility model, a plurality of groups of forming mold cavities are arranged, the idle mold main body is utilized to continuously perform precast block pouring forming work, the production efficiency is improved, and during demolding, a worker can directly rotate the first side plate and the second side plate, so that the precast block is directly exposed, and demolding is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete precast production, in particular to a formwork for building concrete precast blocks. Background Technique

[0002] Precast wall panels are concrete wall panel components processed in precast factories or construction sites for building assembly, abbreviated as wall panels or panel walls. Using precast concrete wall panels to build precast large-panel buildings can improve the degree of factoryization and mechanization of construction, reduce on-site wet operations, save on-site labor, overcome seasonal influences, and shorten the construction period of buildings. And during the production of precast wall panels, formwork is needed to shape the concrete, and the poured concrete solidifies into precast components.

[0003] When current precast components are produced, concrete is injected into the forming groove. After solidifying and forming, the precast components need to be transported to the curing equipment for a period of curing work to ensure the quality of the finished product. And in order to ensure the integrity of the precast components during the curing process and avoid damage caused by compression and collision when stacked relative to each other, it is necessary to carry the formwork together into the curing equipment, and these formworks cannot continue to perform the pouring and forming work during the curing process, and there is room for improvement in work efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a formwork for building concrete precast blocks to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A formwork for building concrete precast blocks includes a forming cavity, the forming cavity is movably clamped on the upper surface of the mold body, a vibration structure is relatively fixedly installed at the bottom side of the mold body, the forming cavity includes a bottom plate, the two sides of the bottom plate are hinged with first side plates, and the front and rear edges of the bottom plate are hinged with second side plates. The mold body includes a base, the upper surface of the base is fixedly connected with a mold base, a mold cavity slot is opened on the upper surface of the mold base, and push plates are movably embedded at the four corners of the bottom of the mold cavity slot. The bottom sides of the push plates are relatively fixedly connected with the output ends of hydraulic push rods.

[0007] Furthermore: The steel strand detection openings are arranged in the front and rear directions of the second side plates, and single-hole anchor seats are rotatably installed through bearings at the outer openings of the steel strand detection openings, and wedge-shaped clamping plates are clamped inside the single-hole anchor seats.

[0008] Furthermore: Anchor fixture moving grooves are arranged on the front and rear side walls of the mold cavity slot.

[0009] Furthermore, the vibration structure includes a top block moving groove, the number of the top block moving grooves is three groups, and the number of each group is several. A vibration top block is movably installed inside the top block moving groove. Two first springs are fixedly connected to both sides of the bottom of the vibration top block. A sliding sleeve is fixedly installed in the middle of the bottom side of the vibration top block. The sliding sleeve is slidably sleeved on the upper end of the top column. A second spring is fixedly connected to the top of the top column. The lower end of the top column is hinged to the upper end of a connecting rod, and the lower end of the connecting rod is hinged to a crank.

[0010] Furthermore, the crank is fixedly installed in the middle of a rotating shaft. The number of the rotating shafts is three. A plurality of shaft seats fixedly connected to the bottom of the mold base are rotatably sleeved on the side surfaces of the rotating shafts. The three rotating shafts are interconnected by a synchronous pulley belt group. One end of each rotating shaft is fixedly connected to the output end of a driving motor.

[0011] Furthermore, the forming cavity is movably clamped inside the cavity clamping groove.

[0012] Furthermore, the top block moving groove is opened at the bottom of the cavity clamping groove.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The precast block template is integrally designed as a split structure with the forming cavity and the mold body being independent of each other. The four side plates of the forming cavity are designed as movable first side plates and second side plates. During operation, the first side plates, the second side plates and the bottom plate form a complete forming cavity, and the forming cavity is clamped on the inner wall of the cavity clamping groove. The position states of the first side plates and the second side plates are limited by the cavity clamping groove. Then, concrete is poured into the forming cavity for casting. When taking out the finished precast block, each group of hydraulic push rods is used to push the bottom side of the bottom plate, so as to push the forming cavity together with the finished precast block out of the cavity clamping groove. The staff can carry the precast block to the curing equipment together with the forming cavity. By equipping with multiple forming cavities, the idle mold body can be utilized to continuously carry out the casting work of precast blocks, improving the production efficiency. During demoulding, the staff can directly rotate the first side plates and the second side plates, so that the precast block is directly exposed, which is convenient for demoulding.

[0015] 2. During the process of pouring concrete, the driving motor rotates the rotating shaft in the middle, and then the other two rotating shafts are synchronously rotated through the synchronous pulley belt group, and then each crank is rotated. The connecting rod is used to control the reciprocating movement of the top column in the up and down directions, continuously hitting the sliding sleeve, and the impact force is transmitted to the bottom plate through the vibration top block, so that the bottom plate is in a high-frequency and small-amplitude vibration state, playing a role similar to vibration for the poured concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a schematic diagram of the forming cavity in the present utility model;

[0018] Figure 3 It is a schematic diagram of the mold body in the present utility model;

[0019] Figure 4 It is a schematic diagram of the vibration structure in the present utility model;

[0020] Figure 5 It is a schematic diagram of the vibration structure in the present utility model.

[0021] In the figure: 1. Forming cavity; 101. Bottom plate; 102. First side plate; 103. Second side plate; 104. Steel strand outlet; 105. Bearing; 106. Single-hole anchor seat; 107. Wedge; 2. Mold body; 201. Base; 202. Mold base; 203. Mold cavity slot; 204. Anchor fixture moving slot; 205. Push plate; 206. Hydraulic push rod; 3. Vibration structure; 301. Top block moving slot; 302. Vibration top block; 303. First spring; 304. Slide sleeve; 305. Top column; 306. Second spring; 307. Link; 308. Crank; 309. Rotating shaft; 310. Shaft seat; 311. Synchronous pulley belt set; 312. Driving motor. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1 to 5 , in the embodiments of the present utility model, a formwork for building concrete precast blocks includes a forming cavity 1, the forming cavity 1 is movably clamped to the upper surface of the mold body 2, a vibration structure 3 is relatively fixedly installed at the bottom side of the mold body 2, the forming cavity 1 includes a bottom plate 101, first side plates 102 are hinged on both sides of the bottom plate 101, second side plates 103 are hinged at the front and rear edges of the bottom plate 101, the mold body 2 includes a base 201, the upper surface of the base 201 is fixedly connected to a mold base 202, a mold cavity slot 203 is opened on the upper surface of the mold base 202, push plates 205 are movably embedded at the four corners of the bottom of the mold cavity slot 203, and the bottom side of the push plate 205 is relatively fixedly connected to the output end of a hydraulic push rod 206; the forming cavity 1 is movably clamped inside the mold cavity slot 203.

[0024] Specifically, the precast block template is designed as a split structure with the forming cavity 1 and the mold body 2 being independent of each other. The four side plates of the forming cavity 1 are designed as movable first side plates 102 and second side plates 103. During operation, the first side plates 102, the second side plates 103 and the bottom plate 101 form a complete forming cavity 1, and the forming cavity 1 is clamped to the inner wall of the cavity clamping groove 203. The position states of the first side plates 102 and the second side plates 103 are limited by the cavity clamping groove 203, and then concrete is poured into the interior of the forming cavity 1 for casting. When removing the finished precast block, the bottom side of the bottom plate 101 is pushed by each group of hydraulic push rods 206 to push the forming cavity 1 together with the finished precast block out of the cavity clamping groove 203. The staff can transport the precast block to the interior of the curing equipment together with the forming cavity 1. By equipping multiple forming cavities 1, the idle mold body 2 can be utilized to continuously carry out the casting work of the precast block, improving production efficiency. During demoulding, the staff can directly rotate the first side plates 102 and the second side plates 103 to directly expose the precast block, facilitating demoulding.

[0025] Embodiment 1

[0026] As Figure 2 shown, in this embodiment, the second side plate 103 is provided with a steel strand outlet 104 in the front-back direction. A single-hole anchor seat 106 is rotatably installed at the outer opening of the steel strand outlet 104 through a bearing 105, and a wedge grip 107 is clamped inside the single-hole anchor seat 106.

[0027] In this embodiment, before pouring concrete, both ends of the steel strand are passed through the steel strand outlet 104, and after being tightened, the steel strand is fixed by the single-hole anchor seat 106 and the wedge grip 107 as the stress bar, and each steel bar framework is installed relying on the stress bar.

[0028] As Figures 1 - 3 shown, in this embodiment, the front and rear side walls of the cavity clamping groove 203 are provided with anchor fixture movable grooves 204.

[0029] During specific implementation, the originally independent single-hole anchor seat 106 is integrated with the forming cavity 1 through the bearing 105. While fixing the steel strand, it can also serve as a stress point when transporting the precast member together with the forming cavity 1. At the same time, anchor fixture movable grooves 204 are opened on both the front and rear sides of the mold base 202 to facilitate the free movement of each single-hole anchor seat 106.

[0030] Embodiment 2

[0031] On the basis of Embodiment 1, in order to supplement the specific operation method during the forming process after pouring concrete into the forming cavity 1 mentioned in Embodiment 1.

[0032] As Figures 4 - 5As shown in the figure, in this embodiment, the vibration structure 3 includes top block moving slots 301. The number of top block moving slots 301 is three groups, and the number of each group is several. A vibration top block 302 is movably installed inside the top block moving slots 301. On both sides of the bottom of the vibration top block 302, a first spring 303 is fixedly connected. In the middle of the bottom side of the vibration top block 302, a sliding sleeve 304 is fixedly installed. The sliding sleeve 304 is slidably sleeved on the upper end of the top column 305. The top of the top column 305 is fixedly connected with a second spring 306. The lower end of the top column 305 is hinged with the upper end of the connecting rod 307, and the lower end of the connecting rod 307 is hinged with the crank 308. The crank 308 is fixedly installed in the middle of the rotating shaft 309. The number of rotating shafts 309 is three. A number of shaft seats 310 fixedly connected with the bottom of the mold base 202 are rotatably sleeved on the side surface of the rotating shaft 309. The three rotating shafts 309 are interconnected by a synchronous pulley belt group 311. One end of the rotating shaft 309 is fixedly connected with the output end of the driving motor 312. The top block moving slots 301 are opened at the bottom of the mold cavity slot 203.

[0033] During the concrete pouring process in specific implementation, by rotating the rotating shaft 309 in the middle through the driving motor 312, and then synchronously rotating the other two rotating shafts 309 through the synchronous pulley belt group 311, and further rotating each crank 308, the reciprocating motion of the top column 305 in the up and down direction is controlled through the connecting rod 307, continuously hitting the sliding sleeve 304, and transmitting the impact force to the bottom plate 101 through the vibration top block 302, so that the bottom plate 101 is in a high-frequency and small-amplitude vibration state, playing a role similar to vibration compaction on the poured concrete.

[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0035] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A building concrete prefabricated block template, comprising a forming mold cavity (1), characterized in that: The molding cavity (1) is movably connected to the upper surface of the mold body (2), and a vibration structure (3) is relatively fixedly installed on the bottom side of the mold body (2). The molding cavity (1) includes a bottom plate (101), and a first side plate (102) is hinged on both sides of the bottom plate (101), and a second side plate (103) is hinged at the front and rear edges of the bottom plate (101). The mold body (2) includes a base (201), and the upper surface of the base (201) is fixedly connected to the mold base (202). The upper surface of the mold base (202) is provided with a mold cavity slot (203), and push plates (205) are movably embedded at the four corners of the bottom of the mold cavity slot (203), and the bottom side of the push plate (205) is relatively fixedly connected to the output end of the hydraulic push rod (206).

2. A prefabricated concrete block template for construction according to claim 1, characterized in that: The second side plate (103) is provided with a steel strand protrusion outlet (104) in the front-to-back direction, and a single-hole anchor seat (106) is rotatably mounted on the outer opening of the steel strand protrusion outlet (104) through a bearing (105), and a clip (107) is clamped inside the single-hole anchor seat (106).

3. A prefabricated concrete block template for construction according to claim 2, characterized in that: Anchoring piece movable grooves (204) are provided on the groove walls on both the front and rear sides of the mold cavity groove (203).

4. A prefabricated concrete block template for construction according to claim 3, characterized in that: The vibration structure (3) comprises a top block movable groove (301), the top block movable groove (301) is in three groups, and each group has a plurality of grooves. A vibration top block (302) is movably installed inside the top block movable groove (301), and a No. 1 spring (303) is fixedly connected to both sides of the bottom of the vibration top block (302). A sliding sleeve (304) is fixedly installed in the middle of the bottom side of the vibration top block (302), and the sliding sleeve (304) is slidably sleeved with the upper end of the top column (305). A No. 2 spring (306) is fixedly connected to the top of the top column (305), the lower end of the top column (305) is hinged to the upper end of the connecting rod (307), and the lower end of the connecting rod (307) is hinged to the crank (308).

5. A prefabricated concrete block template for construction according to claim 4, characterized in that: The crank (308) is fixedly installed in the middle of the rotating shaft (309). There are three rotating shafts (309). The side surface of the rotating shaft (309) is rotatably sleeved with a plurality of shaft seats (310) fixedly connected to the bottom of the mold base (202). The three rotating shafts (309) are linked to each other through a synchronous belt group (311). One end of the rotating shaft (309) is fixedly connected to the output end of the driving motor (312).

6. A prefabricated concrete block template for construction according to claim 5, characterized in that: The molding cavity (1) is movably engaged in the cavity engaging groove (203).

7. A prefabricated concrete block template for construction according to claim 6, characterized in that: The top block movable groove (301) is arranged at the bottom of the mold cavity clamping groove (203).

Citation Information

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