Quail egg turn-over equipment

By designing a quail egg flip device including a lifting mechanism, a conveying unit, a rubber band flip member, a rolling brush assembly and a light source module, the problem of manual flip increases workload in the prior art is solved, automatic flip is achieved, and production efficiency is improved.

CN222877006UActive Publication Date: 2025-05-16HUNAN HERMONY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421987301.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-05-16
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

In the prior art, the appearance inspection of quail eggs requires a large amount of manual flip, which increases the workload and reduces the productivity.

Method used

A quail egg flip device is designed, including a lifting mechanism, conveying unit, rubber band flip member, roller brush assembly and light source module, which automatically flips the quail eggs to a steady state and reduces manual flip.

Benefits of technology

Automatic flip is achieved, reducing the workload of manual flip, improving production efficiency, and ensuring more efficient appearance inspection of quail eggs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222877006U_ABST
    Figure CN222877006U_ABST
Patent Text Reader

Abstract

The utility model discloses quail egg turn-over equipment, and relates to the technical field of quail egg appearance inspection, the quail egg turn-over equipment comprises a lifting mechanism, a conveying unit, a rubber band turn-over component, a rolling brush assembly and a light source module, the lifting mechanism comprises a lifting support, and the lifting support is rotatably connected with two lifting rotating shafts; the two lifting rotating shafts are installed at the upper end and the lower end of the lifting support respectively and connected with the lifting belt, the multiple short baffles are fixed to the lifting belt, the feeding hopper is fixed to the lower end of the lifting support, and the discharging hopper is fixedly connected to the upper end of the lifting support. The packaged water-drop-shaped quail eggs are manually placed in an upper hopper of a lifting machine, and under the action of a lifting motor, the quail eggs are evenly conveyed to a rubber band overturning area; in the rubber band overturning area, the quail eggs are initially overturned to be in a stable state; under the action of the brush assembly, most of the quail eggs reach a steady state; the purpose of reducing the workload of manual overturning is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of appearance inspection of quail eggs, in particular to a quail egg turning device. Background Art

[0002] In the food production industry, food quality has attracted much attention, including the appearance inspection of quail eggs. The packaged quail eggs have a transparent film on one side, and the surface defects of the quail eggs can be seen from the surface of the film, which brings a bad experience to consumers.

[0003] Current status of the industry: A large amount of manual labor is used to select quail eggs. During the selection process, each quail egg needs to be turned over so that the transparent film faces upwards, which not only increases the workload of workers but also reduces production efficiency.

[0004] Based on this, a quail egg turning device is now provided to eliminate the drawbacks of the existing devices. Utility Model Content

[0005] The utility model aims to provide a quail egg turning device to solve the problems in the background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A quail egg turning device comprises a lifting mechanism, a conveying unit, a rubber band turning component, a roller brush assembly and a light source module, wherein the lifting mechanism comprises a lifting bracket, the lifting bracket is rotatably connected to two lifting shafts, the two lifting shafts are respectively installed at the upper and lower ends of the lifting bracket, the two lifting shafts are connected to a lifting belt, a plurality of short baffles are fixed on the lifting belt, an upper hopper is fixed to the lower end of the lifting bracket, the upper end side surface of the lifting bracket is fixedly connected to a lifting motor, the output end of the lifting motor is fixedly connected to the lifting shaft located at the upper end of the lifting bracket, and the upper end of the lifting bracket is fixedly connected to a discharge hopper.

[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0009] In an optional solution: the conveying unit includes a conveying bracket, one end of the conveying bracket is located at the lower end of the discharge hopper, and a ribbed belt is provided on the conveying bracket. The ribbed belt is driven by a driving motor 1, and the driving motor 1 is fixed on the conveying bracket.

[0010] In an optional solution: the rubber band flipping component includes two rubber band fixing plates, the two rubber band fixing plates are fixed to one end of the conveying bracket close to the discharge hopper by bolts, and the rubber band fixing plates are provided with a plurality of rubber band fixing grooves.

[0011] In an optional scheme: the roller brush assembly includes roller brush 1, roller brush 2 and roller brush 3, and roller brush 1, roller brush 2 and roller brush 3 are located at the upper end of the ribbed belt. Roller brush 1, roller brush 2 and roller brush 3 are fixed on the conveying bracket through bracket 1, bracket 2 and bracket 3 respectively. One end of roller brush 1 is fixedly connected to drive motor 2, and drive motor 2 is fixed to bracket 1 by bolts. Roller brush 1 is away from drive motor 2 and a chain transmission component is provided.

[0012] In an optional scheme: the chain transmission component includes gear one, gear two and gear three, and the gear one, gear two and gear three are respectively fixed on the end of roller brush one, roller brush two and roller brush three away from driving motor two, and the gear one, gear two and gear three are matched to be connected to a gear belt, and the gear belt is matched to be connected to two adjusting gears, and the adjusting gears are rotatably connected to a limit column, and the limit column is fixed on a limit plate, and the limit plate is fixed on a conveying bracket.

[0013] In an optional solution: the light source module includes a column, the column is fixed on the conveying bracket, and a shadowless lamp is fixed on the upper end of the column.

[0014] In an optional solution: a protective cover is provided on the outside of the roller brush assembly and the chain transmission component, and the protective cover is fixed on the conveying bracket.

[0015] In an optional solution: the lifting support and the conveying support are fixedly connected via a fixing plate.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] The utility model can automatically flip quail eggs to a required state, reducing manual flipping. The packaged teardrop-shaped quail eggs are manually placed in the hopper on the elevator, and the quail eggs are evenly transported to the rubber band flipping area under the action of the lifting motor; in the rubber band flipping area, the quail eggs are initially flipped into a stable state; the quail eggs passing through the rubber band flipping area reach the brush assembly; under the action of the brush assembly, most of the quail eggs reach a stable state, thereby reducing the workload of manual flipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the utility model after the protective cover is removed.

[0020] Figure 3 It is a structural schematic diagram of the lifting mechanism of the utility model.

[0021] Figure 4It is a structural schematic diagram of the conveying unit of the utility model.

[0022] Figure 5 It is a partial enlarged view of the rubber band flipping component of the utility model.

[0023] Figure 6 It is a structural schematic diagram of the roller brush assembly of the utility model.

[0024] Figure numerals: 100, lifting mechanism, 101, lifting bracket, 102, lifting shaft, 103, lifting belt, 104, low baffle, 105, upper hopper, 106, lifting motor, 107, discharge hopper, 200, conveying unit, 201, conveying bracket, 202, belt with ribs, 203, driving motor 1, 300, rubber band turning component, 301, rubber band fixing plate, 302, rubber band fixing groove, 400, roller brush assembly, 401, roller brush assembly Brush one, 402, roller brush two, 403, roller brush three, 404, bracket one, 405, bracket two, 406, bracket three, 407, drive motor two, 500, chain transmission component, 501, gear one, 502, gear two, 503, gear three, 504, gear belt, 505, adjusting gear, 506, limit column, 507, limit plate, 600, light source module, 601, column, 602, shadowless lamp, 603, protective cover, 604, fixing plate. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0026] In one embodiment, Figure 1-Figure 6As shown, a quail egg turning device includes: a lifting mechanism 100, a conveying unit 200, a rubber band turning component 300, a roller brush assembly 400 and a light source module 600, wherein the lifting mechanism 100 includes a lifting bracket 101, and the lifting bracket 101 is rotatably connected to two lifting shafts 102, and the two lifting shafts 102 are respectively installed at the upper and lower ends of the lifting bracket 101, and the two lifting shafts 102 are connected to a lifting belt 103, and a plurality of short baffles 104 are fixed on the lifting belt 103, and an upper hopper 105 is fixed at the lower end of the lifting bracket 101. The upper side of the bracket 101 is fixedly connected to a lifting motor 106, and the output end of the lifting motor 106 is fixedly connected to a lifting shaft 102 located at the upper end of the lifting bracket 101. The upper end of the lifting bracket 101 is fixedly connected to a discharge hopper 107. Workers place the packaged teardrop-shaped quail eggs in the upper hopper 105, and the lifting motor 106 drives the lifting belt 103 to rotate. The lifting belt 103 is provided with a plurality of short baffles 104 to lift the quail eggs. During the lifting process, only one row of quail eggs can be lifted, and the lifted quail eggs reach the conveying unit 200 through the discharge hopper 107.

[0027] In this embodiment, if Figure 4 As shown, the conveying unit 200 includes a conveying bracket 201, one end of which is located at the lower end of the discharge hopper 107, and a ribbed belt 202 is provided on the conveying bracket 201. The ribbed belt 202 is driven by a driving motor 203, and the driving motor 203 is fixed on the conveying bracket 201. One end of the conveying bracket 201 is located at the lower end of the discharge hopper 107 to receive the lifted quail eggs. The driving motor 203 drives the ribbed belt 202 to rotate to convey the quail eggs.

[0028] In one embodiment, Figure 5 As shown, the rubber band flipping component 300 includes two rubber band fixing plates 301, and the two rubber band fixing plates 301 are fixed to one end of the conveying bracket 201 close to the discharge hopper 107 by bolts. The rubber band fixing plates 301 are provided with a plurality of rubber band fixing grooves 302, and the rubber band is fixed through the rubber band fixing grooves 302 of the rubber band fixing plates 301. The rubber band is placed above the belt 202 with tendons, and the distance between the two is smaller than the size of quail eggs. When the belt 202 with tendons transports quail eggs, the rubber band blocks the quail eggs and generates a flipping action with the belt 202 with tendons to flip the non-stable quail eggs to a stable state, and the rubber band will release the stable quail eggs.

[0029] In one embodiment, Figure 6As shown, the roller brush assembly 400 includes a roller brush 1 401, a roller brush 2 402 and a roller brush 3 403, and the roller brush 1 401, the roller brush 2 402 and the roller brush 3 403 are located at the upper end of the belt 202 with ribs, and the roller brush 1 401, the roller brush 2 402 and the roller brush 3 403 are fixed on the conveying bracket 201 through the bracket 1 404, the bracket 2 405 and the bracket 3 406 respectively, and one end of the roller brush 1 401 is fixedly connected to the driving motor 2 407, and the driving motor 2 407 is fixed to the bracket 1 404 by bolts, and the roller brush 1 401 is far away from the driving motor 2 407. The rotation direction of the three brushes is opposite to the moving direction of the belt 202 with ribs, and the non-stable quail eggs can be easily flipped to the stable state through the rolling of the brushes, and the stable quail eggs will be released by the brushes to keep them in the stable state.

[0030] In one embodiment, Figure 6 As shown, the chain transmission component 500 includes a gear 1 501, a gear 2 502 and a gear 3 503, and the gear 1 501, the gear 2 502 and the gear 3 503 are respectively fixed to the ends of the roller brush 1 401, the roller brush 2 402 and the roller brush 3 403 away from the driving motor 2 407, and the gear 1 501, the gear 2 502 and the gear 3 503 are matched to be connected to a gear belt 504, and the gear belt 504 is matched to be connected to two adjusting gears 505, and the adjusting gear 505 is rotated to connect It is connected to the limit column 506, and the limit column 506 is fixed on the limit plate 507, and the limit plate 507 is fixed on the conveying bracket 201. The driving motor 2 407 drives the roller brush 1 401 to rotate, and the gear 1 501 fixed on the roller brush 1 401 rotates together. The gear 2 502 and the gear 3 503 are connected to the gear 1 501 through the gear belt 504, thereby driving the roller brush 2 402 and the roller brush 3 403 to rotate together, and the tightness of the gear belt 504 is adjusted by setting the adjustment gear 505.

[0031] In one embodiment, Figure 1-2 As shown, the light source module 600 includes a column 601, which is fixed on the conveying bracket 201. A shadowless lamp 602 is fixed on the upper end of the column 601. By setting the shadowless lamp 602, it is convenient for workers to check unqualified quail eggs and sort the quail eggs.

[0032] In one embodiment, Figure 1 As shown, a protective cover 603 is provided outside the roller brush assembly 400 and the chain transmission component 500, and the protective cover 603 is fixed on the conveying bracket 201 to protect the machine and prevent dust, and protect workers from injury.

[0033] In one embodiment, Figure 1As shown, the lifting bracket 101 is fixedly connected to the conveying bracket 201 via a fixing plate 604 , making the machine more stable and preventing the lifting mechanism 100 from being accidentally moved, so that the quail eggs fail to fall onto the conveying unit 200 .

[0034] The above embodiment discloses a quail egg turning device, wherein a worker places the packaged teardrop-shaped quail eggs in an upper hopper 105, and drives the lifting belt 103 to rotate through a lifting motor 106. The lifting belt 103 is provided with a plurality of short baffles 104 to lift the quail eggs. During the lifting process, only one row of quail eggs can be lifted. The lifted quail eggs pass through a discharge hopper 107. One end of a conveying bracket 201 is located at the lower end of the discharge hopper 107 to receive the lifted quail eggs. The driving motor 203 drives the belt belt 202 to rotate to convey the quail eggs. The rubber band fixing plate 301 is provided with a plurality of rubber band fixing grooves 302. The rubber band passes through the rubber band fixing plate 301. The rubber band is fixed through the rubber band fixing groove 302 of the rubber band fixing plate 301, and the rubber band is placed above the belt 202 with the tendons, and the distance between the two is smaller than the size of the quail eggs. When the belt 202 with the tendons transports the quail eggs, the rubber band blocks the quail eggs and generates a flipping action with the belt 202 with the tendons to flip the unstable quail eggs to a stable state. For the stable quail eggs, the rubber band will let them pass. The rotation direction of the three brushes is opposite to the moving direction of the belt 202 with the tendons. Through the rolling of the brushes, the unstable quail eggs can be easily flipped to a stable state. For the stable quail eggs, the brushes will let them pass to keep them in a stable state. By setting the shadowless lamp 602, it is convenient for workers to check unqualified quail eggs and pick them.

[0035] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A quail egg turning device, comprising: A lifting mechanism (100), a conveying unit (200), a rubber band turning component (300), a roller brush assembly (400) and a light source module (600), characterized in that the lifting mechanism (100) comprises a lifting bracket (101), the lifting bracket (101) is rotatably connected to two lifting shafts (102), the two lifting shafts (102) are respectively installed at the upper and lower ends of the lifting bracket (101), the two lifting shafts (102) are connected to a lifting belt (103), a plurality of short baffles (104) are fixed on the lifting belt (103), an upper hopper (105) is fixed at the lower end of the lifting bracket (101), the upper end side surface of the lifting bracket (101) is fixedly connected to a lifting motor (106), the output end of the lifting motor (106) is fixedly connected to the lifting shaft (102) located at the upper end of the lifting bracket (101), and the upper end of the lifting bracket (101) is fixedly connected to a discharge hopper (107).

2. A quail egg turning device according to claim 1, characterized in that: The conveying unit (200) comprises a conveying bracket (201), one end of the conveying bracket (201) is located at the lower end of the discharge hopper (107), a ribbed belt (202) is provided on the conveying bracket (201), the ribbed belt (202) is driven by a driving motor (203), and the driving motor (203) is fixed on the conveying bracket (201).

3. A quail egg turning device according to claim 1, characterized in that: The rubber band turning component (300) comprises two rubber band fixing plates (301), which are fixed to one end of the conveying bracket (201) close to the discharge hopper (107) by bolts, and a plurality of rubber band fixing grooves (302) are provided on the rubber band fixing plates (301).

4. A quail egg turning device according to claim 1, characterized in that: The roller brush assembly (400) comprises a roller brush 1 (401), a roller brush 2 (402) and a roller brush 3 (403), wherein the roller brush 1 (401), the roller brush 2 (402) and the roller brush 3 (403) are located at the upper end of the belt (202) with ribs, and the roller brush 1 (401), the roller brush 2 (402) and the roller brush 3 (403) are respectively fixed to the conveying bracket (201) through a bracket 1 (404), a bracket 2 (405) and a bracket 3 (406), one end of the roller brush 1 (401) is fixedly connected to a driving motor 2 (407), and the driving motor 2 (407) is fixed to the bracket 1 (404) through bolts, and the roller brush 1 (401) is provided with a chain transmission component (500) away from the driving motor 2 (407).

5. A quail egg turning device according to claim 4, characterized in that: The chain transmission component (500) comprises gear one (501), gear two (502) and gear three (503); the gear one (501), gear two (502) and gear three (503) are respectively fixed to one end of roller brush one (401), roller brush two (402) and roller brush three (403) away from driving motor two (407); the gear one (501), gear two (502) and gear three (503) are matched to be connected to a gear belt (504); the gear belt (504) is matched to be connected to two adjusting gears (505); the adjusting gears (505) are rotatably connected to a limiting column (506); the limiting column (506) is fixed to a limiting plate (507); and the limiting plate (507) is fixed to a conveying bracket (201).

6. A quail egg turning device according to claim 2, characterized in that: The light source module (600) comprises a column (601), wherein the column (601) is fixed on a conveying bracket (201), and a shadowless lamp (602) is fixed at the upper end of the column (601).

7. A quail egg turning device according to claim 4, characterized in that: A protective cover (603) is arranged outside the roller brush assembly (400) and the chain transmission component (500), and the protective cover (603) is fixed on the conveying bracket (201).

8. The quail egg turning device according to claim 2, characterized in that: The lifting support (101) and the conveying support (201) are fixedly connected via a fixing plate (604).