Long pipe conveying device for splicing ton barrel frames

By designing a long pipe material conveying device for ton-barrel frame splicing, including material storage, material separation and material disposal mechanism, the problem of not scattering and scattering after material conveying is solved, and the efficiency of the production process is improved.

CN222877011UActive Publication Date: 2025-05-16JIANGSU XINZHAN INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421905906.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-16
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the splicing process of ton barrel frame, the material is not placed in sequence after feeding, resulting in frequent adjustments or waiting for the long pipe to be in place, disrupting the rhythm of the entire production process.

Method used

A long pipe material conveying device for ton barrel frame splicing is designed, including a frame body, a material storage mechanism, a material separation mechanism and a material discharging mechanism. The material storage mechanism is used to initially place the long pipe, the material separation mechanism is used to load the material one by one, and the material dispensing mechanism realizes the organization and placement of the long pipe through the rotational rod and turntable driven by the track, cylinder and motor.

Benefits of technology

By setting up a material disposing mechanism, the sequential placement of the long pipe after feeding is realized, which reduces the time for frequent adjustments and waiting for the long pipe to be in place, and improves the efficiency of the entire production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a long pipe conveying device for tonnage barrel frame splicing, and belongs to the technical field of long pipe conveying. The device mainly comprises a frame body; the material storage mechanism is mounted at the upper end of the frame body, and the material storage mechanism is provided with a material distribution plate; the material distributing mechanism is mounted at the upper end of the frame body; the material placing mechanism is mounted at one end of the frame body; the crawler belt is mounted at the upper end of the frame body; the third cylinder is arranged at the upper end of the frame body and is close to the tail end of the crawler belt; the third motor is mounted at one end of the frame body; the rotating rod is fixedly connected with the output end of the third motor; the rotating disc is arranged on the rotating rod in a sleeving manner; the baffle is mounted on one side of the upper end of the frame body; the fifth air cylinder is installed at the position, close to the rotary disc, of the upper end of the frame body. According to the long pipe conveying device for splicing the ton barrel frame, the material placing mechanism is arranged, so that materials are sequentially placed after being conveyed, and the production efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of long tube transportation, and specifically to a long tube material conveying device for splicing ton barrel frames. Background Art

[0002] Ton barrels are essential tools for modern storage and transportation of liquid products. Ton barrels consist of a high-strength and corrosion-resistant inner container formed by blow-molding polyethylene, and a ton barrel frame located outside the inner container for supporting the inner container.

[0003] Ton barrel frames are generally made of metal pipes through welding, bending and other processes, and have good structural strength and stability.

[0004] The long tube conveying device is used to quickly transport welding materials, fasteners or other necessary splicing components to the work area during the splicing process of the ton barrel frame, thereby improving the splicing efficiency.

[0005] However, in the actual transportation process, the materials may not be placed in sequence after delivery, resulting in the need for frequent adjustments or waiting for long pipes to be in place, thus disrupting the rhythm of the entire production process.

[0006] Therefore, it is necessary to provide a long tube feeding device for splicing ton barrel frames to solve the above problems.

[0007] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0008] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: to provide a long tube feeding device for ton barrel frame splicing, which solves the problem that the materials are not placed in sequence after feeding, resulting in frequent adjustments or waiting for the long tube to be in place, thereby disrupting the rhythm of the entire production process.

[0009] The technical solution adopted by the present application to solve the technical problem is: a long tube feeding device for splicing ton barrel frames, comprising:

[0010] Frame;

[0011] A material storage mechanism, which is installed at the upper end of the frame, and is used for initially placing the long tubes, and has a material dividing plate;

[0012] A material distribution mechanism, which is installed at the upper end of the frame and is suitable for feeding long tubes one by one;

[0013] A swing mechanism is installed at one end of the frame. The swing mechanism is used to sort out the long pipes being transported to prepare for subsequent splicing work. The swing mechanism includes:

[0014] A crawler track mounted on the upper end of the frame;

[0015] a third cylinder, the third cylinder being mounted at a position on the upper end of the frame close to the end of the crawler track;

[0016] A third motor, the third motor is mounted at one end of the frame;

[0017] A rotating rod, the rotating rod is fixedly connected to the output end of the third motor;

[0018] A rotating disk, which is sleeved on the rotating rod;

[0019] A baffle plate, which is mounted on one side of the upper end of the frame;

[0020] The fifth cylinder is installed at the upper end of the frame near the turntable.

[0021] Furthermore, the material storage mechanism includes three groups of fixed plates fixedly arranged at the upper end of the frame, and multiple groups of rotating shafts are rotatably arranged at both ends of the three groups of fixed plates, and a first motor is fixedly installed on the fixed plate, and an output end of the first motor is fixedly installed with one end of one group of rotating shafts;

[0022] A sprocket is arranged on the rotating shaft, and a chain is arranged between the sprockets for transmission.

[0023] Furthermore, a feeding assembly is fixedly provided at the end of the chain, and the feeding assembly includes a first cylinder fixedly provided on the fixed plate at the middle position, and a material distribution platform is fixedly provided at the output end of the first cylinder, and the material distribution platform is arranged obliquely downward along the conveying direction of the long tube;

[0024] A material dividing plate is fixedly arranged on the upper end of the fixed plate, a material blocking plate is fixedly arranged on the fixed plate at the upper end of the material dividing plate, and a feeding channel is formed at the interval between the material blocking plate and the material dividing plate.

[0025] Furthermore, the feeding channel is divided into two inclined sections, namely a lower section close to the material distribution platform and a higher section away from the material distribution platform, and a step is formed between the lower section and the higher end.

[0026] Furthermore, the material distribution mechanism includes a fixed rod fixedly arranged on the material distribution plate, a movable block is rotatably arranged on the fixed rod, a fourth cylinder is hinged on the upper end of the frame, and an output end of the fourth cylinder is hinged to the movable block.

[0027] Furthermore, a material rubbing mechanism is provided on the side of the upper end of the frame away from the material storage mechanism, and the material rubbing mechanism includes a connecting plate fixedly provided on the upper end of the frame, a plurality of support platforms are fixedly provided on the upper end of the connecting plate, a first rotating shaft is rotatably provided on the support platform, a third pulley is fixedly installed on the first rotating shaft, a conveyor belt is transmitted between the two groups of the third pulleys, a fifth motor is fixedly installed on the connecting plate, and an output end of the fifth motor is fixedly connected to the first rotating shaft.

[0028] Furthermore, a mounting plate is fixedly provided on the upper end of the frame, a second motor is fixedly provided on the upper end of the mounting plate, and a first pulley is fixedly provided on the output end of the second motor;

[0029] A plurality of connection blocks are fixedly arranged at the lower end of the mounting plate, a second rotating shaft is rotatably arranged on the connection block, a plurality of rotating wheels are fixedly arranged on the second rotating shaft, and a plurality of first belts are transmitted between the rotating wheels.

[0030] Furthermore, a placement plate is fixedly provided at the output end of the third cylinder, a placement groove is fixedly provided at the upper end of the placement plate, a plurality of notches are provided on the turntable, and the baffle is arc-shaped.

[0031] The beneficial effect of the present application is that the long tube feeding device for ton barrel frame splicing provided by the present application can achieve the goal of placing the materials in sequence after feeding by setting a swinging mechanism, without the need for frequent adjustments or waiting for the long tube to be in place, thereby improving the efficiency of the entire production process.

[0032] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0034] In the attached picture:

[0035] Figure 1 This is an overall schematic diagram of a long tube feeding device for splicing ton barrel frames in this application;

[0036] Figure 2 for Figure 1 Schematic diagram of the intermediate storage mechanism;

[0037] Figure 3 for Figure 2 Schematic diagram of middle A;

[0038] Figure 4This is a partial schematic diagram of a long tube feeding device for splicing ton barrel frames in this application;

[0039] Figure 5 for Figure 4 Middle B schematic diagram;

[0040] Figure 6 for Figure 1 Schematic diagram of the middle swing mechanism;

[0041] Figure 7 for Figure 6 Schematic diagram of middle C;

[0042] Among them, the reference numerals in the figure are:

[0043] 1. Frame; 2. Material storage mechanism; 21. Fixed plate; 22. Rotating shaft; 23. Chain; 24. First motor; 25. Sprocket; 26. Material distribution platform; 27. First cylinder; 53. Material baffle plate; 3. Material rubbing mechanism; 31. Connecting plate; 33. Support platform; 32. Conveyor belt; 34. Mounting plate; 33. Support platform; 35. First pulley; 4. Material swinging mechanism; 41. Track; 42. Third cylinder; 44. Baffle plate; 45. Turntable; 46. Third motor; 47. Third rotating shaft; 52. Material distribution plate; 60. Movable block; 61. Fourth cylinder; 62. Fixed rod; 36. Second motor; 6. Material distribution mechanism; 48. Fifth cylinder. DETAILED DESCRIPTION

[0044] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0045] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0046] like Figure 1-Figure 2 As shown, the present application provides a long tube feeding device for ton barrel frame splicing, comprising a frame 1, and a storage mechanism 2 fixedly arranged on the upper end of the frame 1, the storage mechanism 2 is suitable for preliminary placement of the long tube;

[0047] The material storage mechanism 2 includes three groups of fixed plates 21 fixedly arranged at the upper end of the frame 1, and multiple groups of rotating shafts 22 are rotatably arranged at both ends of the three groups of fixed plates 21. At the same time, a first motor 24 can be fixedly installed on the fixed plate 21, and the output end of the first motor 24 is fixedly installed with one end of one group of rotating shafts 22;

[0048] At the same time, sprockets 25 are arranged on the multiple groups of rotating shafts 22, and chains 23 are arranged between the sprockets 25 for transmission, so that the first motor 24 can drive the rotating shaft 22 and drive the chain 23 through the sprockets 25 to facilitate the transportation of the long tube;

[0049] At the same time, along the conveying direction of the chain 23, a loading assembly is fixedly arranged at the end of the chain 23, and the loading assembly is suitable for loading the conveyed long tubes one by one;

[0050] The feeding assembly includes a first cylinder 27 fixedly arranged on a fixed plate 21 at a middle position, and a material distribution platform 26 is fixedly arranged at the output end of the first cylinder 27, so that the first cylinder 27 can push the material distribution platform 26 to reciprocate in the vertical direction, and the material distribution platform 26 is arranged obliquely downward along the conveying direction of the long tube;

[0051] At the same time, a material dividing plate 52 is fixedly arranged on the upper end of the fixed plate 21, and a material blocking plate 53 is fixedly arranged on the fixed plate 21 at the upper end of the material dividing plate 52, and a feeding channel is formed at the interval between the material blocking plate 53 and the material dividing plate 52. In the present application, the feeding channel can only accommodate one long tube for subsequent transportation;

[0052] It should be noted that the feeding channel is divided into two inclined sections, namely a lower section close to the material distribution platform 26 and a higher section away from the material distribution platform 26, and a step is formed between the lower section and the higher end (refer to Figure 3 );

[0053] When the long tube is transported to the end position of the chain 23, the first cylinder 27 drives the material distribution platform 26 to rise, thereby lifting the long tube from the bottom and driving the long tube to rise synchronously. It should be noted that at this time, the long tube is blocked by the material distribution plate 52, so the long tube will not slide off the inclined material distribution platform 26;

[0054] When the long tube is lifted to the entrance of the lower section of the feeding channel, the long tube will roll into the lower section and stay at the step, thus realizing the lifting and feeding of the long tube;

[0055] In order to transport the long pipe from the lower section of the feeding channel to the higher section, such as Figure 3As shown, a material distribution mechanism 6 is fixedly arranged on the material distribution plate 52, and the material distribution mechanism 6 includes a fixed rod 62 fixedly arranged on the material distribution plate 52, and a movable block 60 is rotatably arranged on the fixed rod 62. At the same time, a fourth cylinder 61 is hinged at the upper end of the frame 1, and the output end of the fourth cylinder 61 is hinged to the movable block 60, so that the fourth cylinder 61 can push the movable block 60 to rotate around the fixed rod 62;

[0056] And during the rotation of the movable block 60, the long tube resting on the step will be lifted from the bottom, and as the movable block 60 rotates, the long tube will pass over the step and enter the higher section of the feeding channel so as to enter the next process;

[0057] like Figure 1 and Figure 4-Figure 5 As shown, a material rubbing mechanism 3 is provided on one side of the upper end of the frame 1 away from the material storage mechanism 2, and the material rubbing mechanism 3 is suitable for positioning and guiding the long tube during the long tube feeding process;

[0058] The material rubbing mechanism 3 includes a connecting plate 31 fixedly arranged on the upper end of the frame 1, and a plurality of supporting platforms 33 are fixedly arranged on the upper end of the connecting plate 31. A first rotating shaft is rotatably arranged on the supporting platform 33, and a third belt pulley is fixedly installed on the first rotating shaft. A conveyor belt 32 is transmitted between the two sets of third belt pulleys. At the same time, a fifth motor (not shown in the figure) is fixedly installed on the connecting plate 31, and the output end of the fifth motor is fixedly connected to the first rotating shaft so as to drive the conveyor belt 32 to perform the transport operation;

[0059] It can be understood that the conveyor belt 32 is arranged at the discharge position of the higher section so as to receive the long tubes discharged from the higher section and flow along with the conveyor belt 32;

[0060] Continue to refer Figure 4-Figure 5 The rubbing mechanism 3 also includes a mounting plate 34 fixedly arranged on the upper end of the frame 1, a second motor 36 is fixedly arranged on the upper end of the mounting plate 34, and a first pulley 35 is fixedly arranged on the output end of the second motor 36, so that the first pulley 35 can be driven to rotate by the second motor 36;

[0061] A plurality of connection blocks are fixedly arranged at the lower end of the mounting plate 34, a second rotating shaft is rotatably arranged on the connection block, a plurality of rotating wheels are fixedly arranged on the second rotating shaft, and a plurality of first belts are arranged for transmission between the rotating wheels;

[0062] It should be noted that the distance between the conveyor belt 32 and the first belt is small, and can only accommodate a single long tube to pass through, thereby preventing the long tubes from being stacked;

[0063] like Figure 1 and Figure 6-Figure 7As shown, a swing mechanism 4 is fixedly provided at one end of the upper end of the frame 1 away from the material storage mechanism 2, and the swing mechanism 4 is used to sort out the long pipes being transported to prepare for subsequent splicing work;

[0064] The swinging mechanism 4 includes a plurality of pulleys rotatably arranged on the upper end of the frame 1, and a sixth motor (not shown in the figure) is fixedly arranged on one side of the upper end of the frame 1. The output end of the sixth motor is fixedly installed with one of the pulleys, and a crawler 41 is arranged on the pulley for transmission, so that the sixth motor can drive the crawler 41 to move, so as to facilitate the transportation of the long pipe;

[0065] It can be understood that the crawler 41 is arranged at the discharge position of the conveyor belt 32 so as to receive the long tube transported from the conveyor belt 32 and flow along with the conveyance of the crawler 41;

[0066] At the same time, a third cylinder 42 is fixedly arranged at the upper end of the frame 1 near the end of the crawler 41, and a placement plate is fixedly arranged at the output end of the third cylinder 42, and a placement groove (not shown in the figure) is arranged on the placement plate for temporarily placing the long pipe;

[0067] It can be understood that, since the material distribution mechanism 6 distributes the long tubes one by one, the long tubes are arranged and transported in sequence on the crawler 41, and the frontmost long tube can enter the placement groove for temporary storage along with the transportation of the crawler 41. In the present application, the placement groove can only accommodate one long tube for subsequent swinging material processing;

[0068] Meanwhile, a third motor 46 is fixedly provided at one end of the frame 1, a third rotating shaft 47 is fixedly provided at the output end of the third motor 46, and a plurality of rotating disks 45 are fixedly sleeved on the upper end of the third rotating shaft 47, so that the third motor 46 can drive the rotating disk 45 to rotate by driving the third rotating shaft 47, and a plurality of notches (not shown in the figure) are provided on the rotating disk 45;

[0069] It should be noted that the third cylinder 42 can push the long tube in the placement slot to fit into the notch on the turntable 45, and at the same time the third motor 46 drives the third rotating shaft 47 to rotate the turntable 45, and a baffle 44 is fixedly provided on one side of the upper end of the frame 1 close to the turntable 45, and the baffle 44 is arc-shaped, and the curvature of the arc is adapted to the curvature of the turntable 45;

[0070] When the long tube is sequentially transported to the position of the third cylinder 42 by the crawler 41, the long tube will enter the placement groove due to the inertia of the crawler 41. When the third cylinder 42 pushes the long tube to fit into the notch 5 of the turntable 45, the turntable 45 starts to rotate, so that the long tube can move along the arc of the baffle 44 under the obstruction of the baffle 44, which can effectively prevent the long tube from falling off when the turntable 45 drives the long tube to rotate.

[0071] At the same time, a fifth cylinder 48 is fixedly arranged at the upper end of the frame 1 near the highest end of the turntable 45. A receiving groove (not shown in the figure) is fixedly arranged at the output end of the fifth cylinder 48 for temporarily placing the long tube after rotation. The receiving groove can only accommodate one long tube. When the turntable 45 drives the long tube to rotate to the highest end, the long tube enters the receiving groove. At this time, the fifth cylinder 48 pushes the long tube to lift up, so as to facilitate the smooth operation of the next step.

[0072] The long tube placed in the receiving groove is then taken away by a mechanical gripper to facilitate the assembly of the long tube.

[0073] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A long tube feeding device for splicing ton barrel frames, characterized by: include: Frame (1); A material storage mechanism (2), the material storage mechanism (2) being installed at the upper end of the frame (1), the material storage mechanism (2) being used for initially placing the long tubes, the material storage mechanism (2) having a material distribution plate (52); A material distribution mechanism (6), the material distribution mechanism (6) is installed on the upper end of the frame (1), and the material distribution mechanism (6) is suitable for loading long tubes one by one; A material swing mechanism (4), which is installed at one end of the frame (1), and is used to arrange the long pipes being transported to prepare for subsequent splicing work. The material swing mechanism (4) comprises: A crawler (41), the crawler (41) being mounted on the upper end of the frame (1); A third cylinder (42), the third cylinder (42) being installed at a position on the upper end of the frame (1) close to the end of the crawler (41); A third motor (46), the third motor (46) being mounted on one end of the frame (1); A rotating rod (47), the rotating rod (47) being fixedly connected to an output end of the third motor (46); A rotating disk (45), the rotating disk (45) being sleeved on the rotating rod (47); A baffle (44), the baffle (44) being mounted on one side of the upper end of the frame (1); A fifth cylinder (48) is installed at the upper end of the frame (1) near the turntable (45).

2. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The material storage mechanism (2) comprises three groups of fixed plates (21) fixedly arranged on the upper end of the frame (1), and multiple groups of rotating shafts (22) are rotatably arranged at both ends of the three groups of fixed plates (21). A first motor (24) is fixedly mounted on the fixed plates (21), and an output end of the first motor (24) is fixedly mounted to one end of one group of the rotating shafts (22); A sprocket (25) is arranged on the rotating shaft (22), and a chain (23) is arranged between the sprockets (25) for transmission.

3. The long tube feeding device for splicing ton barrel frames according to claim 2 is characterized in that: A feeding assembly is fixedly arranged at the end of the chain (23), and the feeding assembly comprises a first cylinder (27) fixedly arranged on the fixed plate (21) at a middle position, and a material distribution platform (26) is fixedly arranged at the output end of the first cylinder (27), and the material distribution platform (26) is arranged obliquely downward along the conveying direction of the long tube; A material dividing plate (52) is fixedly arranged on the upper end of the fixed plate (21), and a material blocking plate (53) is fixedly arranged on the fixed plate (21) at the upper end of the material dividing plate (52), and a material feeding channel is formed at the interval between the material blocking plate (53) and the material dividing plate (52).

4. The long tube feeding device for splicing ton barrel frames according to claim 3 is characterized in that: The feeding channel is divided into two inclined sections, namely a lower section close to the material distribution platform (26) and a higher section away from the material distribution platform (26), and a step is formed between the lower section and the higher end.

5. The long tube feeding device for ton barrel frame splicing according to claim 1 is characterized by: The material distribution mechanism (6) comprises a fixed rod (62) fixedly arranged on the material distribution plate (52), a movable block (60) being rotatably arranged on the fixed rod (62), a fourth cylinder (61) being hingedly connected to the upper end of the frame (1), and an output end of the fourth cylinder (61) being hingedly connected to the movable block (60).

6. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized by: A material kneading mechanism (3) is arranged on a side of the upper end of the frame (1) away from the material storage mechanism (2), and the material kneading mechanism (3) comprises a connecting plate (31) fixedly arranged on the upper end of the frame (1), and a plurality of support platforms (33) are fixedly arranged on the upper end of the connecting plate (31), a first rotating shaft is rotatably arranged on the support platform (33), a third belt pulley is fixedly mounted on the first rotating shaft, a conveyor belt (32) is transmitted between the two groups of the third belt pulleys, and a fifth motor is fixedly mounted on the connecting plate (31), and the output end of the fifth motor is fixedly connected to the first rotating shaft.

7. The long tube feeding device for splicing ton barrel frames according to claim 6 is characterized by: A mounting plate (34) is fixedly arranged on the upper end of the frame (1), a second motor (36) is fixedly arranged on the upper end of the mounting plate (34), and a first pulley (35) is fixedly arranged on the output end of the second motor (36); A plurality of connection blocks are fixedly arranged at the lower end of the mounting plate (34), a second rotating shaft is rotatably arranged on the connection block, a plurality of rotating wheels are fixedly arranged on the second rotating shaft, and a plurality of first belts are transmitted between the rotating wheels.

8. The long tube feeding device for ton barrel frame splicing according to claim 1 is characterized by: A placement plate is fixedly provided at the output end of the third cylinder (42), a placement groove is fixedly provided at the upper end of the placement plate, a plurality of groups of notches are provided on the rotating disk (45), and the baffle (44) is arc-shaped.