Winding mechanism of warp knitting machine
By designing a movable driven roller and a winding roller in the winding mechanism of the warp knitting machine, and using a hydraulic cylinder-driven adjustment and support device, the problem of insufficient stability and driving force when the fabric thickness increases in the prior art is solved, and a more stable winding process and higher efficiency are achieved.
Patent Information
- Application Number
- CN202421647451.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the winding process of the existing warp knitting machine, the thickness of the cloth wrapped by the winding roller increases, causing the winding drum to move upwards along the placement hole, which weakens the driving ability of the transmission roller to the winding roller, and there are problems of stability and insufficient driving force.
A winding mechanism of a warp knitting machine is designed, in which both the driven roller and the winding roller are movable, and an adjustment and support device driven by only one hydraulic cylinder is adopted to move and support the driven roller and the winding roller through the telescopic rod of the adjusting hydraulic cylinder to ensure their stable operation.
It effectively ensures the stable movement and stable operation of driven rollers and winding rollers, improves the stability and efficiency of winding process, and avoids the problem of insufficient driving force caused by upward movement of winding rollers.
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Figure CN222877254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding mechanism of a warp knitting machine, belonging to the technical field of textile equipment. Background Art
[0002] The winding device of the existing warp knitting machine is shown in the Chinese utility model patent "Authorization Announcement Number: CN219906317U; Authorization Announcement Date: October 27, 2023; Name: A Winding Device for a Warp Knitting Machine": Its winding device includes a mounting frame (equivalent to left and right brackets) and two transmission rollers (equivalent to an active roller and a driven roller) and a winding roller arranged on the mounting frame. The two transmission rollers are rotatably mounted on the mounting frame in a fixed point form, and the winding roller is installed in a placement hole (equivalent to an inclined sliding strip opening) of the mounting frame. The placement hole is a strip opening with an opening obliquely facing upward. During use, as the thickness of the fabric wrapped by the winding roller increases, the winding drum will move obliquely upward along the placement hole, which will inevitably weaken the driving ability of the two transmission rollers on the winding roller, and there are defects. Utility Model Content
[0003] The purpose of the utility model is to provide a winding mechanism for a warp knitting machine in response to the above-mentioned technical defects of the existing winding devices of warp knitting machines. The winding mechanism designs both the driven roller and the winding roller to be movable, and creatively provides the driven roller and the winding roller with an adjustment support device driven by only one hydraulic cylinder. The adjustment support device can move and support the driven roller, can effectively assist the upward movement and support positioning of the winding roller, can effectively ensure the stable movement of the driven roller and the winding roller and the stable operation after the movement, and has outstanding practicality.
[0004] The above technical objectives of the utility model are achieved through the following technical solutions:
[0005] A winding mechanism of a warp knitting machine comprises a left bracket, a right bracket, and a driving roller and a driven roller arranged between the left bracket and the right bracket, wherein the driving roller is rotatably mounted on the left bracket and the right bracket in a fixed-point form, the driven roller is slidably arranged in horizontal strip holes of the left bracket and the right bracket, the driven roller can rotate freely in the horizontal strip holes, the tops of the left bracket and the right bracket are correspondingly provided with oblique sliding strip openings for accommodating the winding roller, the oblique sliding strip openings are inclined in a direction away from the driving roller and the openings of the oblique sliding strip openings face upward, and the outer sides of the left bracket and the right bracket are provided with adjustment and support devices for adjusting and supporting the driven roller and the winding roller.
[0006] By adopting the above technical solution, a winding mechanism of a warp knitting machine is provided. The winding mechanism designs both the driven roller and the winding roller to be movable, and creatively provides the driven roller and the winding roller with an adjustment support device driven by only one hydraulic cylinder, the adjustment support device can move and support the driven roller, can effectively assist the upward movement and support positioning of the winding roller, and can effectively ensure the stable movement of the driven roller and the winding roller and the stable operation after the movement.
[0007] The utility model is further configured as follows: the adjusting support device includes an adjusting hydraulic cylinder and a driven roller adjusting rod and a winding roller support respectively hinged on the outer ends of the telescopic rod of the adjusting hydraulic cylinder. The adjusting hydraulic cylinder is located between the horizontal bar hole and the inclined sliding bar mouth. The telescopic rod of the adjusting hydraulic cylinder is toward the side where the horizontal bar hole and the inclined sliding bar mouth gradually approach each other. The lower end of the driven roller adjusting rod is hinged to a sleeve ring, and the sleeve ring is slidably arranged in a horizontal slideway on the upper side of the horizontal bar hole. The sleeve ring is sleeved on the end rotating shaft of the driven roller, and the driven roller can rotate freely in the sleeve ring. The upper end of the winding roller support is provided with a buckle for rotatably connecting with the end rotating shaft of the winding roller.
[0008] By adopting the above technical solution, a specific adjustment support device is provided. The adjustment support device of this structure can realize the position adjustment and positioning fixation of the driven roller by telescoping, and can also assist in the movement and vertical support of the winding roller, thereby effectively ensuring the stable operation of the driven roller and the winding roller after the position is moved.
[0009] The utility model is further configured as follows: the winding roller support member is an axial elastic support member.
[0010] The utility model is further configured as follows: the elastic support member comprises a large cylinder body and a small cylinder body which are sleeved with each other, and a support spring arranged between the sleeve body and the small cylinder body.
[0011] By adopting the above technical solution, the winding roller support is designed to have an axial telescopic function. In this way, it can not only ensure its supporting capacity, but also avoid jamming or even component damage caused by the winding roller support not meeting the length standards due to manufacturing vibrations or insufficient manufacturing precision.
[0012] The utility model is further configured as follows: the left bracket and the right bracket are vertical plates, and positioning baffles for preventing the winding roller from axially jumping are respectively arranged on the end rotating shafts of the winding roller.
[0013] By adopting the above technical solution, positioning baffles corresponding to the left and right brackets are arranged at both ends of the winding roller, which can effectively avoid axial jumping of the winding roller during use and further ensure stable winding operation.
[0014] The utility model is further configured as follows: the regulating hydraulic cylinder is located on the bisector of the angle between the horizontal strip hole and the inclined slide strip opening.
[0015] By adopting the above technical solution, an angle is set between the adjusting hydraulic cylinder and the horizontal bar hole and the inclined sliding bar opening, which can effectively ensure the movement and support capacity of the driven roller and the winding roller when the adjusting hydraulic cylinder is extended and retracted.
[0016] The utility model is further configured as follows: the tops of the left bracket and the right bracket are also provided with pressure rollers for the winding rollers.
[0017] By adopting the above technical solution, pressure rollers for the winding rollers are arranged on the tops of the left and right brackets, which can further ensure the winding quality of the cloth.
[0018] The utility model is further configured as follows: a toothed chain is used for transmission connection between the active roller and the driven roller; when the driven roller is farthest away from the active roller, the toothed chain section below the active roller and the driven roller is in a relaxed state or just in a tensioned state.
[0019] The utility model is further configured that the rotation of the active roller is driven by a driving motor.
[0020] By adopting the above technical solution, the driving mode of the active roller and the driven roller is limited, and the limitation does not affect the movement of the driven roller, and can ensure that the active roller and the driven roller are effectively driven.
[0021] The main beneficial effects of the utility model are:
[0022] 1. The novel winding mechanism is designed to make the driven roller and the winding roller movable, and creatively provides the driven roller and the winding roller with an adjustment support device driven by only one hydraulic cylinder. The adjustment support device can move and support the driven roller, effectively assist the upward movement and support positioning of the winding roller, and effectively ensure the stable movement of the driven roller and the winding roller and the stable operation after the movement;
[0023] 2. The new winding mechanism is designed to have an axial telescopic function for the winding roller support, which can not only ensure its support capacity, but also avoid the situation where the winding roller support does not meet the length standards due to the manufacturing of the winding roller beating or insufficient manufacturing precision, causing jamming or even component damage;
[0024] 3. The new winding mechanism is provided with positioning baffles corresponding to the left and right brackets at both ends of the winding roller, which can effectively prevent the axial jump of the winding roller during use and further ensure the stable operation of the winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 It is a structural schematic diagram of the left side of the utility model;
[0027] Figure 2 It is a schematic diagram of the structure of the utility model from a top view;
[0028] Figure 3 yes Figure 2 Schematic diagram of the structure of the AA section.
[0029] In the figure, 1. left bracket; 2. right bracket; 3. active roller; 4. driven roller; 5. winding roller; 6. inclined slide strip opening; 7. pressure roller; 8. outer bracket; 9. driving motor; 10. horizontal strip hole; 11. horizontal slideway; 12. sleeve ring; 13. adjusting hydraulic cylinder; 14. driven roller adjusting rod; 15. winding roller support. DETAILED DESCRIPTION
[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Embodiment 1:
[0032] like Figures 1 to 3As shown, a winding mechanism of a warp knitting machine includes a left bracket 1, a right bracket 2, and a driving roller 3 and a driven roller 4 arranged between the left bracket 1 and the right bracket 2. The driving roller 3 is rotatably installed on the left bracket 1 and the right bracket 2 in a fixed-point form. The driven roller 4 is slidably arranged in the horizontal bar holes 10 of the left bracket 1 and the right bracket 2. The driven roller 4 can rotate freely in the horizontal bar holes 10. The tops of the left bracket 1 and the right bracket 2 are correspondingly provided with oblique sliding strip openings 6 for accommodating the winding roller 5. The oblique sliding strip openings 6 are inclined in the direction away from the driving roller 3 and the openings of the oblique sliding strip openings 6 face upward. The outer sides of the left bracket 1 and the right bracket 2 are provided with adjustment and support devices for adjusting and supporting the driven roller 4 and the winding roller 5. The left bracket 1 and the right bracket 2 are vertical plates, and the end rotating shafts of the winding roller 5 are respectively provided with positioning baffles to prevent the winding roller 5 from axially jumping. The top of the left bracket 1 and the right bracket 2 are also equipped with a pressure roller 7 for the winding roller 5. The pressure roller 7 is hinged on the outer bracket 8, and the outer bracket 8 is fixed on the outer side of the left and right brackets. The rotation of the active roller 3 is driven by a driving motor 9. The active roller 3 and the driven roller 4 are connected by a toothed chain. When the driven roller 4 is farthest away from the active roller 3, the toothed chain section on the lower side of the active roller 3 and the driven roller 4 is in a relaxed state or just in a tensioned state.
[0033] The adjusting support device includes an adjusting hydraulic cylinder 13, a driven roller adjusting rod 14 and a winding roller support 15 respectively hinged on the outer end of the telescopic rod of the adjusting hydraulic cylinder 13. The adjusting hydraulic cylinder 13 is located on the bisector of the angle between the horizontal bar hole 10 and the inclined sliding bar mouth 6. The telescopic rod of the adjusting hydraulic cylinder 13 faces the side where the horizontal bar hole 10 and the inclined sliding bar mouth 6 gradually approach each other. The lower end of the driven roller adjusting rod 14 is hinged with a sleeve 12, which is slidably arranged in a horizontal slideway 11 on the upper side of the horizontal bar hole 10. The sleeve 12 is sleeved on the end shaft of the driven roller 4, and the driven roller 4 can rotate freely in the sleeve 12. The upper end of the winding roller support 15 is provided with a buckle for rotatably connecting with the end shaft of the winding roller. The winding roller support 15 is an axial elastic support, which includes a large cylinder body and a small cylinder body that are sleeved with each other, and a support spring arranged between the sleeve body and the small cylinder body.
[0034] Principle of use: put the winding roller 5 into the opening of the inclined slide 6 and make it contact with the active roller 3 and the driven roller 4, evenly wind the cloth to be wound on the winding roller 5, then place the pressure roller 7 on the winding roller 5 to press the wound cloth, start the driving motor 9, and the numerous rollers 3 and the driven roller 4 drive the winding roller 5 to rotate to achieve the winding of the cloth. As the cloth wound by the winding roller 5 increases, the outer diameter of the winding roller 5 becomes larger and larger, and the hydraulic cylinder 13 is adjusted to pull back the telescopic rod, and the driven roller 4 is pulled outward while providing an upward push force for the winding roller 5, so as to keep the active roller 3 and the driven roller 4 to support the winding roller 5 well, which can effectively ensure that the active roller 3 and the driven roller 4 drive the winding roller 5 stably. At the same time, the elastic winding roller support 15 can provide support for the winding roller 5 on the one hand, and limit it to a certain extent to avoid jumping, etc., which can further ensure that the active roller 3 and the driven roller 4 drive the winding roller 5 stably.
Claims
1. A winding mechanism of a warp knitting machine, comprising a left bracket (1), a right bracket (2), and a driving roller (3) and a driven roller (4) arranged between the left bracket (1) and the right bracket (2), characterized in that: The active roller (3) is rotatably mounted on the left bracket (1) and the right bracket (2) in a fixed-point manner, the driven roller (4) is slidably arranged in the horizontal bar holes (10) of the left bracket (1) and the right bracket (2), and the driven roller (4) can rotate freely in the horizontal bar holes (10), and the tops of the left bracket (1) and the right bracket (2) are correspondingly provided with inclined sliding strip openings (6) for accommodating the winding roller (5), the inclined sliding strip openings (6) are inclined in a direction away from the active roller (3) and the openings of the inclined sliding strip openings (6) are upward, and the outer sides of the left bracket (1) and the right bracket (2) are provided with adjustment and support devices for adjusting and supporting the driven roller (4) and the winding roller (5).
2. A winding mechanism for a warp knitting machine according to claim 1, characterized in that: The adjusting support device comprises an adjusting hydraulic cylinder (13), a driven roller adjusting rod (14) and a winding roller support (15) respectively hinged on the outer ends of the telescopic rod of the adjusting hydraulic cylinder (13), the adjusting hydraulic cylinder (13) is located between the horizontal bar hole (10) and the inclined sliding bar opening (6), the telescopic rod of the adjusting hydraulic cylinder (13) is toward the side where the horizontal bar hole (10) and the inclined sliding bar opening (6) gradually approach each other, the lower end of the driven roller adjusting rod (14) is hinged to a sleeve ring (12), the sleeve ring (12) is slidably arranged in a horizontal slideway (11) on the upper side of the horizontal bar hole (10), the sleeve ring (12) is sleeved on the end shaft of the driven roller (4), the driven roller (4) can rotate freely in the sleeve ring (12), and the upper end of the winding roller support (15) is provided with a buckle for rotatably connecting with the end shaft of the winding roller ().
3. A winding mechanism for a warp knitting machine according to claim 2, characterized in that: The winding roller support member (15) is an axial elastic support member.
4. The winding mechanism of a warp knitting machine according to claim 3, characterized in that: The elastic supporting member comprises a large cylinder body and a small cylinder body which are sleeved with each other, and a supporting spring arranged between the sleeve body and the small cylinder body.
5. The winding mechanism of a warp knitting machine according to claim 2, characterized in that: The left bracket (1) and the right bracket (2) are vertical plates, and the end rotating shafts of the winding roller (5) are respectively provided with positioning baffles for preventing the winding roller (5) from axially jumping.
6. The winding mechanism of a warp knitting machine according to claim 2, characterized in that: The regulating hydraulic cylinder (13) is located on the bisector of the angle between the horizontal strip hole (10) and the inclined slide strip opening (6).
7. The winding mechanism of a warp knitting machine according to claim 1, characterized in that: The tops of the left bracket (1) and the right bracket (2) are also provided with pressure rollers (7) for the winding roller (5).
8. The winding mechanism of a warp knitting machine according to claim 1, characterized in that: The active roller (3) and the driven roller (4) are connected by a toothed chain. When the driven roller (4) is farthest away from the active roller (3), the toothed chain below the active roller (3) and the driven roller (4) is in a relaxed state or just in a tensioned state.
9. The winding mechanism of a warp knitting machine according to claim 8, characterized in that: The rotation of the active roller (3) is driven by a driving motor (9).
Citation Information
Patent Citations
Winding device of warp knitting machine
CN219906317U