Thermal transfer ribbon separator

By designing a carbon tape winding machine including a magnetic damper, a stepper motor and an adjustable height bracket, the problems of large size, expensive, easy to fold and looseness of the base layer in the prior art are solved, and the constant tension of the carbon tape and precise control of the coiling length are achieved.

CN222877295UActive Publication Date: 2025-05-16DETONG ELECTRONIC TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421798713.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-16
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing carbon tape coilers have problems such as large size limitations, large overall equipment, expensive prices, and the base layer of the carbon tape is prone to wrinkles and easy to loosen.

Method used

A carbon tape winder is designed including a base, frame rail, winding slide, active and passive rotating shaft, magnetic damper, elastic assembly and locking assembly. The tape tension is adjusted by magnetic dampers, and the stepper motor accurately controls the coiling length, the height bracket is adjustable to suit different sizes of carbon tape, and the core of small sizes and different shapes are adapted through a replaceable chuck and telescopic frame design.

Benefits of technology

The constant tension of the carbon belt is achieved, the precise control of the coiling length is ensured, and the carbon belt of different sizes and shapes is adapted to, which reduces the volume and cost of the equipment, and avoids the problems of loose and wrinkle of the carbon belt.

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Abstract

The utility model discloses a thermal transfer ribbon separator, which belongs to the technical field of film winding and comprises a base, and a frame guide rail is mounted on the base. According to the thermal transfer ribbon separator, the magnetic damper is linked with the belt to apply damping to the supply shaft, the magnetic damper is provided with a knob for adjusting damping, the damping of the supply shaft can be adjusted, the working principle of the magnetic damper determines that the damping is almost not attenuated after working for a long time, and constant tension of a thermal transfer ribbon is guaranteed; the stepping motor can be matched with the belt to drive the winding driving rotating shaft to wind the thermal transfer ribbon, the stepping motor can accurately control the number of turns of rotary winding, accurate control over the winding length is guaranteed, the height of the height support can be adjusted through a bolt, and the left-right height of the supporting shaft can be adjusted to make up for manufacturing process errors. The thermal transfer ribbon is prevented from being wrinkled due to unbalanced tension caused by unparallel winding supply shafts, so that the cost is reduced, and small-size winding of downstream manufacturers is met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of film winding, in particular to a carbon ribbon reeling machine. Background Art

[0002] At present, the common winding method on the market is that the supply end uses an expansion shaft to string the rolled raw material on it, and then the inner diameter of the core is inflated by the shaft to provide winding damping; or the core punches the anti-rotation groove to stop the core from rotating to provide damping; the recovery end uses a motor to drive a cantilever tension shaft through a magnetic powder brake to keep the tension of the carbon ribbon constant. The common carbon ribbon winding method generally has the following disadvantages: 1. The tension shaft diameter has a minimum size limit of about 25mm. If the size of the supply end or the winding end is smaller than this size, the processing difficulty increases; and because of the complex process, small 1. It is difficult to buy finished products of the required size for use; 2. The magnetic powder brake is expensive and huge in size, which is difficult to meet the needs of small-scale production tools; 3. The way the paper shaft on the supply side punches the anti-rotation holes will cause wrinkles on the bottom layer of the carbon ribbon, affecting product quality; 4. The existing equipment is huge as a whole, with huge investment, and is mainly aimed at batch production of raw materials, and cannot meet the small-sized reeling requirements of downstream manufacturers; 5. After the reeling is completed, the reeling part and the reeled part are prone to looseness when the carbon ribbon is cut, affecting subsequent use. Therefore, it is of great significance to study a new carbon ribbon reeling machine to solve the above problems. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a carbon ribbon reeling machine, which solves the common problems of the prior art carbon ribbon reeling machine having large size limitations, large overall equipment, high price, and the bottom layer of the carbon ribbon being easily wrinkled and loose.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carbon ribbon reeling machine, comprising a base, a frame guide rail is installed on the base, a right reeling slide and a left reeling slide are slidably arranged on the frame guide rail, a reeling active shaft is rotatably installed on the left reeling slide through a bearing, a reeling passive shaft is arranged on the right reeling slide through a shaft ring, a reeling core is connected between the reeling passive shaft and the reeling active shaft through a replaceable chuck, and the reeling active shaft is driven by a belt and a stepping motor;

[0007] The right winding slide and the left winding slide are both installed with height brackets by bolts, support shafts are slid on the two height brackets, elastic components are installed on the two height brackets, and locking components for fixing the carbon ribbon are equipped on the two elastic components. A magnetic damper is installed on one side of the base, and the magnetic damper is transmitted to the supply shaft through a belt. The supply shaft is provided with a shaft sleeve, and the shaft sleeve is provided with a spring.

[0008] As a further solution of the utility model: a carbon belt is arranged on the shaft sleeve, and the shaft sleeve is rotatably mounted on the base through a bearing.

[0009] As a further solution of the utility model: the stepper motor is installed on a base, and a start switch and an LED display screen are also installed on the base.

[0010] As a further solution of the utility model: a hand wheel is provided at one end of the winding passive shaft.

[0011] As a further solution of the utility model: the locking assembly includes a telescopic frame, and the two ends and the middle of the telescopic frame are respectively hinged to three pressure plates, the bottom of the pressure plate is arc-shaped, the arc of the pressure plate is adapted to the support shaft, and one side of the two outer pressure plates is fixedly connected with a connecting shaft, and a fixed sleeve is fixedly connected to the connecting shaft.

[0012] As a further solution of the utility model: the middle pressure plate is hinged to the two slide plates through a pin shaft, a torsion spring is fixedly connected between the two slide plates, the torsion spring sleeve is arranged outside the pin shaft, the torsion spring is fixedly connected to both sides of the middle pressure plate, the slide plate is arranged in a sleeve, the sleeve is fixed to the slide plate by bolts, and a pressure roller is arranged between the two sleeves.

[0013] As a further solution of the utility model: the elastic component includes a fixing frame, which is fixedly connected to the height bracket, and two groups of fixing blocks are fixedly connected to the top of the fixing frame and the fixing sleeve, and the two groups of fixing blocks are respectively hinged to the two connecting blocks through pins, and a telescopic rod and a spring are fixedly connected between the two connecting blocks, and the number of each group of fixing blocks is two.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The carbon ribbon reeling machine applies damping to the supply shaft through the magnetic damper linkage belt, and the magnetic damper has its own damping adjustment knob, which can adjust the damping size of the supply shaft. The working principle of the magnetic damper determines that the damping has almost no attenuation after long-term operation, ensuring the constant tension of the carbon ribbon. The stepper motor can cooperate with the belt to drive the active reel to reel the carbon ribbon, and the stepper motor can accurately control the number of rotations to ensure accurate control of the reeling length. The height bracket can adjust the height through bolts, and the height of the support shaft can be adjusted to compensate for the manufacturing process error and avoid the tension imbalance caused by the non-parallel reeling supply shaft, which leads to carbon ribbon wrinkles, thereby reducing costs and meeting the small-size reeling requirements of downstream manufacturers.

[0017] 2. The carbon ribbon reeling machine can ensure the sliding adjustment of the left and right reeling slides through the frame guide rails, so that it can adapt to carbon ribbons of different widths, and the reeling position can also be adjusted. Secondly, through the replaceable chuck design, it can adapt to small-sized cores and cores of different shapes.

[0018] 3. The carbon ribbon reeling machine uses the retractable feature of the telescopic frame to enable the height bracket to move horizontally to drive the pressure plate to expand and contract, and by pressing the pressure plate downward, the arc surface of the pressure plate presses the carbon ribbon down to fit the support shaft, thereby locking the position of the carbon ribbon. At this time, the carbon ribbon can be cut off to prevent the carbon ribbon from rewinding. Secondly, as the thickness of the carbon ribbon on the reel core increases, the pressure roller can be pressed on the carbon ribbon, thereby fixing the carbon ribbon to prevent the carbon ribbon from loosening after rewinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a three-dimensional structural diagram of part of the structure of the utility model;

[0021] Figure 3 It is a three-dimensional structural diagram of the utility model height bracket;

[0022] Figure 4 It is a schematic diagram of the structure of the base circulation of the utility model;

[0023] Figure 5 It is a three-dimensional structural diagram of the locking assembly of the utility model;

[0024] Figure 6 It is a three-dimensional structural schematic diagram of the elastic component of the utility model;

[0025] Figure 7 It is a three-dimensional structural schematic diagram of the skateboard of the utility model;

[0026] In the figure: 1. supply shaft; 2. magnetic damper; 3. active winding shaft; 4. stepper motor; 5. left winding slide; 6. LED display; 7. start switch; 8. rack guide rail; 9. right winding slide; 10. passive winding shaft; 11. support shaft; 12. height bracket; 13. carbon ribbon; 14. replaceable chuck; 15. winding core; 16. spring; 17. bushing; 18. hand wheel; 19. locking assembly; 191. telescopic frame; 192. connecting shaft; 193. pressure plate; 194. fixing sleeve; 195. pressure roller; 196. sleeve; 197. slide plate; 198. torsion spring; 20. elastic assembly; 201. fixing block; 202. telescopic rod; 203. spring; 204. connecting block; 205. fixing frame; 21. base. DETAILED DESCRIPTION

[0027] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0028] like Figure 1-7 As shown, the utility model provides a technical solution: a carbon ribbon reeling machine, including a base 206, a frame guide rail 8 is installed on the base 206, and a right reeling slide 9 and a left reeling slide 5 are slidably arranged on the frame guide rail 8. The frame guide rail 8 can ensure that the left reeling slide 5 and the right reeling slide 9 can be slidably adjusted, so that they can adapt to carbon ribbons 13 of different widths, and the reeling position can also be adjusted. Secondly, through the replaceable chuck design, it can adapt to small-sized reel cores 15 and reel cores 15 of different shapes. The left reeling slide 5 is rotatably installed with a reeling active shaft 3 through a bearing, and the right reeling slide 9 is provided with a reeling passive shaft 10 through a shaft ring. A hand wheel 18 is arranged at one end of the reeling passive shaft 10. By pulling the hand wheel 18, the spring 203 on the reeling passive shaft 10 is deformed, and the reeling passive shaft 10 The displacement can realize the replacement of the winding core 15. After the hand wheel 18 is released, the spring 203 is reset to fix the winding core 15. The winding passive shaft 10 and the winding active shaft 3 are connected to the winding core 15 through a replaceable chuck 14. The replaceable chuck design can adapt to small-sized winding cores 15 and winding cores 15 of different shapes. The winding active shaft 3 is driven by a belt and a stepper motor 4. The stepper motor 4 can cooperate with the belt to drive the winding active shaft 3 to wind the carbon ribbon 13, and the stepper motor 4 can accurately control the number of rotations and ensure accurate control of the winding length. The stepper motor 4 is installed on the base 206. The base 206 is also equipped with a start switch 7 and an LED display screen 6. The LED display screen 6 with an adjustment function can conveniently adjust the winding length, working speed, and stepper motor 4 drive parameters;

[0029] The right winding slide 9 and the left winding slide 5 are both installed with a height bracket 12 by bolts. The height of the height bracket 12 can be adjusted by the bolts, and the height of the support shaft 11 can be adjusted to compensate for the manufacturing process error and avoid the tension imbalance caused by the non-parallel winding supply shaft 1, thereby causing the carbon ribbon 13 to wrinkle. The two height brackets 12 are slid with the support shaft 11, and the two height brackets 12 are installed with an elastic component 20. The elastic component 20 includes a fixed frame 205, and the fixed frame 205 is fixedly connected to the height bracket 12. Two groups of fixed blocks 201 are fixedly connected to the upper part of the fixed frame 205 and the fixed sleeve 194. The two groups of fixed blocks 201 are respectively hinged to the two connecting blocks 204 through pins, and a telescopic The rod 202 and the spring 203, after pressing the pressure plate 193 downward, make the spring 203 deform and turn downward, and the spring 203 can deform to maintain the position of the pressure plate 193 to prevent the pressure plate 193 from resetting. The number of each set of fixed blocks 201 is two, and the two elastic components 20 are equipped with a locking component 19 for fixing the carbon ribbon 13. The locking component 19 includes a telescopic frame 191. Through the telescopic feature of the telescopic frame 191, the height bracket 12 can be translated to drive the pressure plate 193 to expand and contract, and by pressing the pressure plate 193 downward, the arc surface of the pressure plate 193 presses the carbon ribbon 13 down to fit on the support shaft 11, thereby locking the position of the carbon ribbon 13. At this time, the carbon ribbon 13 can be cut off and processed to prevent the carbon ribbon 13 from rewinding. The telescopic frame 19 The two ends and the middle are respectively hinged with three pressing plates 193. The lower part of the pressing plate 193 is arc-shaped. The arc shape of the pressing plate 193 matches the support shaft 11. The arc-shaped setting of the pressing plate 193 can increase the contact area with the carbon ribbon 13, so that the carbon ribbon 13 can be pressed tightly. One side of the two outer pressing plates 193 is fixedly connected with a connecting shaft 192, and a fixing sleeve 194 is fixedly connected to the connecting shaft 192. The middle pressing plate 193 is hinged with two slide plates 197 through a pin shaft. A torsion spring 198 is fixedly connected between the two slide plates 197. The torsion spring 198 applies a downward rotation force to make the pressing roller 195 close to the carbon ribbon 13, so as to prevent the carbon ribbon 13 from loosening. The torsion spring 198 is set outside the pin shaft. The torsion spring 198 is fixedly connected to both sides of the middle pressing plate 193. The slide plate 19 7 is arranged in the sleeve 196, and the sleeve 196 is fixed on the slide plate 197 by bolts. The sleeve 196 can slide to adjust the position of the pressure roller 195 to meet the actual use requirements. A pressure roller 195 is arranged between the two sleeves 196. As the thickness of the carbon ribbon 13 on the winding core 15 increases, the pressure roller 195 can be pressed on the carbon ribbon 13, so that the carbon ribbon 13 can be fixed to prevent the carbon ribbon 13 from loosening after winding. A magnetic damper 2 is installed on one side of the base 206. The magnetic damper 2 is linked to the belt to apply damping to the supply shaft 1, and the magnetic damper 2 has a knob for adjusting the damping, which can adjust the damping size of the supply shaft 1. The working principle of the magnetic damper 2 determines that the damping has almost no attenuation after long-term operation, ensuring the constant tension of the carbon ribbon 13.The magnetic damper 2 is driven by the supply shaft 1 through a belt. The supply shaft 1 is provided with a sleeve 17. The sleeve 17 is provided with a spring 16. The spring 16 is locked on the sleeve 17. The sleeve 17 is locked on the supply shaft 1. The spring 16 applies a damping anti-rotation force to the carbon ribbon 13 to ensure that the damping torque of the magnetic damper 2 can be converted into the winding tension. The carbon ribbon 13 is provided on the sleeve 17. The sleeve 17 is rotatably mounted on the base 206 through a bearing.

[0030] The working principle of the utility model is as follows: the operation of the stepper motor 4 can be controlled by starting the switch 7, and the stepper motor 4 drives the winding active shaft 3 through the belt to drive the core 15 to wind up the carbon ribbon 13, so that the supply shaft 1 releases the carbon ribbon 13 through the shaft sleeve 17, and the magnetic damper 2 applies resistance to the supply shaft 1 through the belt to release the carbon ribbon 13. After the winding of the core 15 is completed, the telescopic frame 191 is pressed down to drive the pressure plate 193 to press the carbon ribbon 13 onto the support shaft 11. At this time, the carbon ribbon 13 can be cut off in front of the support shaft 11, and the winding passive shaft 10 is driven to move by the hand wheel 18 to remove the core 15.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0032] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A carbon ribbon reeling machine, comprising a base (206), characterized in that: The base (206) is provided with a frame guide rail (8), on which a right winding slide seat (9) and a left winding slide seat (5) are slidably provided, the left winding slide seat (5) is provided with a winding active shaft (3) rotatably provided via a bearing, the right winding slide seat (9) is provided with a winding passive shaft (10) via a shaft ring, a winding core (15) is connected between the winding passive shaft (10) and the winding active shaft (3) via a replaceable chuck (14), and the winding active shaft (3) is driven by a belt and a stepping motor (4); The right winding slide (9) and the left winding slide (5) are both installed with a height bracket (12) by bolts, and a support shaft (11) is slidably mounted on the two height brackets (12). Elastic components (20) are installed on the two height brackets (12), and the two elastic components (20) are equipped with locking components (19) for fixing the carbon ribbon (13). A magnetic damper (2) is installed on one side of the base (206), and the magnetic damper (2) is driven by a belt with a supply shaft (1), and a shaft sleeve (17) is provided on the supply shaft (1), and a spring sheet (16) is provided on the shaft sleeve (17).

2. A carbon ribbon reeling machine according to claim 1, characterized in that: The shaft sleeve (17) is provided with a carbon belt (13), and the shaft sleeve (17) is rotatably mounted on a base (206) via a bearing.

3. The carbon ribbon reeling machine according to claim 1, characterized in that: The stepper motor (4) is mounted on a base (206), and a start switch (7) and an LED display screen (6) are also mounted on the base (206).

4. The carbon ribbon reeling machine according to claim 1, characterized in that: A hand wheel (18) is provided at one end of the winding passive rotating shaft (10).

5. The carbon ribbon reeling machine according to claim 1, characterized in that: The locking assembly (19) comprises a telescopic frame (191), the two ends and the middle of the telescopic frame (191) are respectively hinged to three pressure plates (193), the lower part of the pressure plate (193) is arc-shaped, the arc of the pressure plate (193) is adapted to the support shaft (11), one side of the two outer pressure plates (193) is fixedly connected to a connecting shaft (192), and a fixing sleeve (194) is fixedly connected to the connecting shaft (192).

6. A carbon ribbon reeling machine according to claim 5, characterized in that: The middle pressure plate (193) is hinged to two slide plates (197) via a pin shaft, and a torsion spring (198) is fixedly connected between the two slide plates (197). The torsion spring (198) is sleeved outside the pin shaft, and the torsion spring (198) is fixedly connected to both sides of the middle pressure plate (193). The slide plate (197) is arranged in a sleeve (196), and the sleeve (196) is fixed to the slide plate (197) via bolts. A pressure roller (195) is arranged between the two sleeves (196).

7. The carbon ribbon reeling machine according to claim 5, characterized in that: The elastic component (20) comprises a fixing frame (205), the fixing frame (205) being fixedly connected to the height bracket (12), two groups of fixing blocks (201) being fixedly connected above the fixing frame (205) and on the fixing sleeve (194), the two groups of fixing blocks (201) being respectively hinged to the two connecting blocks (204) via pins, a telescopic rod (202) and a spring (203) being fixedly connected between the two connecting blocks (204), and the number of each group of fixing blocks (201) being two.

Citation Information

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