Double-disc type sensing body unwinding device
By designing a dual-disc sensor unwinding device in the magnetically heated smoke section, the rapid rotation and unwinding of the sensor wire and high stability and unwinding efficiency are achieved, and the problem of high difficulty in controlling and replacing the sensor unwinding is solved.
Patent Information
- Application Number
- CN202421774542.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-25
AI Technical Summary
In the magnetically heated smoke section, the sensor wire needs to be transmitted synchronously with the suction ribbon, but due to the insufficient length of the sensor, multiple rolls need to be alternately unrolled, resulting in high difficulty in unrolling and replacement, and low stability and efficiency.
A dual-disc sensor reel device is designed. By symmetrically setting two sets of steel reels on the reel, a new spare steel reel is installed at the spare disc, and a braking is performed using hysteresis damping to ensure the stability and efficiency of the unwinding process.
The stability and efficiency of sensor unwinding are improved, the unwinding process is simplified, the difficulty of the alternating process is reduced, and the consistency of the fracture direction during splicing is ensured.
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Figure CN222877317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating without burning, and in particular to a double-disc type sensor unwinding device. Background Art
[0002] Heat-not-burn cigarettes are a special tobacco product that has been developed in recent years. They are heated by electromagnetic heating or other heating methods to release the aroma components and other substances in tobacco products. Since tobacco products do not participate in combustion, they avoid the generation of a large number of harmful components due to high-temperature cracking at 900°C. While consumers gain satisfaction, they also reduce harm to the body and reduce environmental smoke pollution.
[0003] Most of the commonly used magnetic heating smoking segments are prepared by suction molding. The equipment for preparing smoking segments by suction molding is very common, the preparation process has been perfected, the production cost is low, the production speed is fast, and all types of tobacco can be produced. For example, the Chinese patent invention patent CN110558606A provides a tobacco suction molding device for a ZJ17 cigarette making machine, including: a wind chamber body, a suction belt wheel and a suction belt. A plurality of suction belt wheels are arranged in the wind chamber body, and the suction belt wheel is used to drive the mesh-shaped suction belt to operate continuously. When the process suction air passes through the wind chamber body, the mesh on the suction belt forms a negative pressure and absorbs the tobacco into the mesh to form a tobacco bundle. The meshing surface of the suction belt wheel is surrounded by an arc groove, so that the suction belt meshes along the arc groove when the suction belt wheel is driven to operate, so that the tobacco bundle absorbed by the suction belt forms an arc structure. The above invention can reduce the production cost of cigarettes and improve the quality of tobacco processing.
[0004] However, the magnetically heated smoking segment formed by the suction wire does not contain a sensor, and a sensor needs to be inserted into the magnetically heated smoking segment prepared after the suction wire is formed, or a specific cigarette lighter with a sensor pin is required to electromagnetically heat the smoking segment.
[0005] Although there is a design of implanting a sensor in the smoke-generating section, the sensor steel wire needs to be transmitted synchronously with the suction wire rope. The suction wire rope is generally very long, but the sensor needs to be unwound by a sensor unwinding disk. The length of a roll of sensor is much shorter than the length of the suction wire rope, so multiple rolls of sensor need to be unwound alternately. The mass of the sensor roll is large, and the unwinding control and replacement are difficult. In addition, the two ends of the sensor need to be welded when the two rolls of sensor are unwound alternately. The unwinding and alternating stability of the steel roll is poor, resulting in low efficiency of the entire sensor unwinding.
[0006] Therefore, in order to solve the above problems, it is necessary for us to design a reasonable double-disc sensor unwinding device. Utility Model Content
[0007] The utility model aims to provide a double-disc sensor unwinding device with a simple structure. Two sets of steel coils are symmetrically arranged on the unwinding disc, one of which is in use and the other is used as a spare disc. The two steel coils are quickly rotated and unwound by rotating the unwinding disc, and a new spare steel coil is installed at the spare disc. The rotation of the unwinding disc ensures that the fracture direction of the sensor splicing is consistent during splicing. The sensor disc adopts hysteresis damping for braking, so that the entire unwinding process and the alternating process have high stability and the sensor unwinding efficiency is high.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A double-disc sensor unwinding device comprises a unwinding disk, a sensor shaft arranged on the unwinding disk, and a steel coil disk arranged on the sensor shaft. A feeding roller is arranged on the side of the unwinding disk. The sensor on the steel coil disk is connected to the feeding roller. The unwinding disk is connected to a central axis so that the unwinding disk rotates around the central axis. There are two sensor shafts, and the two sensor shafts are symmetrically arranged on both sides of the central axis.
[0010] As a preferred embodiment of the utility model, a magnetic damping member is provided on the unwinding reel, and a rotating shaft of the magnetic damping member is connected to the sensor shaft through a synchronous belt.
[0011] As a preferred embodiment of the present invention, the magnetic damping element and the central axis are both arranged on a side of the unwinding reel away from the steel reel.
[0012] As a preferred embodiment of the utility model, a transition roller group is arranged on the unwinding disk, and the transition roller group includes a first roller, a second roller and a third roller, and the second roller is arranged on the side of the line connecting the first roller and the third roller away from the steel coil, so that the sensor on the steel coil passes through the first roller, the second roller and the third roller in sequence and then connects with the feeding roller.
[0013] As a preferred embodiment of the present invention, a pressure sensor is provided on the second roller.
[0014] As a preferred embodiment of the present invention, a rocker arm is provided on the second roller.
[0015] As a preferred embodiment of the present invention, the number of the transition roller groups is two, and the two transition roller groups are symmetrically arranged on both sides of the central axis.
[0016] As a preferred embodiment of the present invention, a telescopic claw for connecting with the steel reel is provided on the sensor shaft.
[0017] As a preferred embodiment of the present invention, the unwinding disc is provided with a connecting bearing for connecting with the sensor shaft.
[0018] As a preferred embodiment of the present invention, the unwinding reel is an integrally formed part.
[0019] The double-disc sensor unwinding device of the utility model has the following beneficial effects: the structure is simple, two groups of steel coils are symmetrically arranged on the unwinding disc, one is in use and the other is used as a spare disc, the two steel coils are quickly rotated and unwound by the rotation of the unwinding disc, and a new spare steel coil is installed at the spare disc, and the rotation of the unwinding disc ensures that the fracture direction of the sensor splicing is consistent during splicing, and the sensor disc adopts hysteresis damping for braking, so that the entire unwinding process and the alternating process are highly stable, and the sensor unwinding efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front structural schematic diagram of the overall structure of an embodiment of a double-disc type sensor unwinding device of the utility model;
[0021] Figure 2 This is a schematic diagram of the back structure of an unwinding disc in one embodiment of a double-disc sensor unwinding device of the utility model;
[0022] Figure 3 It is a schematic structural diagram of the second roller in one embodiment of a double-disc type sensor unwinding device of the utility model. DETAILED DESCRIPTION
[0023] The following are specific embodiments of the present invention, which further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0024] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement and steps of the modules and steps described in these embodiments do not limit the scope of the present invention.
[0025] At the same time, it should be understood that for the convenience of description, the processes in the drawings are not just performed separately, but multiple steps are performed in an interlaced manner.
[0026] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the present utility model is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0027] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses.
[0028] Technologies, methods, and systems known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and systems should be considered part of the authorization specification.
[0029] Embodiment 1: Figure 1 , 2 The figure is only one of the embodiments of the utility model, a double-disc sensor unwinding device, including a unwinding disk 1, a sensor shaft 2 arranged on the unwinding disk 1 and a steel coil 3 arranged on the sensor shaft 2, a feeding roller 4 is arranged on the side of the unwinding disk 1, the sensor on the steel coil 3 is connected to the feeding roller 4, the unwinding disk 1 is connected to the central axis 11, so that the unwinding disk 1 rotates around the central axis 11, the number of the sensor shafts 2 is two, and the two sensor shafts 2 are symmetrically arranged on both sides of the central axis 11.
[0030] In the utility model, the unwinding disk 1 is a large disk-shaped member, which can rotate around the central axis 11. A sensor shaft 2 is respectively arranged on both sides of the central axis 11 of the unwinding disk 1. A steel reel 3 can be arranged on each sensor shaft 2, and a sensor steel wire is arranged on the steel reel 3. The sensor on the steel reel 3 is driven by the feeding roller 4 to unwind the sensor.
[0031] Of course, the two sensor shafts 2 are symmetrically arranged on both sides of the central shaft 11. The unwinding reel 1 can be rotated by only driving the central shaft 11 to rotate, and when the unwinding reel 1 rotates 180 degrees, the positions of the two sensor shafts 2 can be swapped, so that the two steel reels 3 can be fed in rotation.
[0032] In the utility model, a magnetic damping member 5 is provided on the unwinding reel 1 , and a rotating shaft of the magnetic damping member 5 is connected to the sensor shaft 2 via a synchronous belt 51 .
[0033] Here, the magnetic damping member 5 and the central axis 11 are both arranged on a side of the unwinding reel 1 away from the steel reel 3 .
[0034] It should be noted that the central axis 11 is only arranged on the back of the unwinding disk 1; the sensor shaft 2 passes through the unwinding disk 1, and the unwinding disk 1 is provided with a bearing for connecting the sensor shaft 2, so that a part of the sensor shaft 2 is located on the front of the unwinding disk 1, and a part is located on the back of the unwinding disk 1; a steel coil 3 is provided on the sensor shaft 2 located on the front of the unwinding disk 1, so that the sensor is only unwound on the front of the unwinding disk 1; a magnetic damper 5 is connected to the sensor shaft 2 located on the back of the unwinding disk 1, and the rotation speed of the sensor shaft 2 is controlled by the magnetic damper 5 to avoid over-speed unwinding of the sensor; the sensor shaft 2 can also be braked by the magnetic damper 5 when the two steel coils are rotated.
[0035] The utility model discloses a double-disc sensor unwinding device with a simple structure. Two groups of steel coils are symmetrically arranged on the unwinding disc, one of which is in use and the other is used as a spare disc. The two steel coils are quickly rotated and unwound by rotating the unwinding disc, and a new spare steel coil is installed at the spare disc. The rotation of the unwinding disc ensures that the fracture directions of the sensor splicing parts are consistent during splicing. The sensor disc adopts hysteresis damping for braking, so that the whole unwinding process and the alternating process have high stability and the sensor unwinding efficiency is high.
[0036] Embodiment 2, as Figures 1 to 3 The figure is only one of the embodiments of the present invention. On the basis of the first embodiment, in a double-disc sensor unwinding device of the present invention, a transition roller group 6 is arranged on the unwinding disk 1, and the transition roller group 6 includes a first roller 61, a second roller 62 and a third roller 63. The second roller 62 is arranged on the side of the line connecting the first roller 61 and the third roller 63 away from the steel coil 3, so that the sensor on the steel coil 3 passes through the first roller 61, the second roller 62 and the third roller 63 in sequence and then connects with the feeding roller 4.
[0037] In one embodiment of the utility model, a pressure sensor is provided on the second roller 62, and the pressure sensor is a ceramic piezoelectric sensor, and the pressure sensor is electrically connected to the magnetic damping element 5. That is, when the second roller 62 is close to the ceramic piezoelectric sensor, it means that the transmission pressure of the sensor is too large. At this time, the magnetic damping element 5 adjusts the rotation speed of the sensor shaft 2, thereby adjusting the unwinding speed of the sensor.
[0038] Of course, a rocker arm is provided at the second roller 62, one end of which is fixed, and the other end of which is connected to the second roller 62. The rocker arm has elastic force to swing back to the center. When the transmission speed of the sensing body is too fast, the end of the rocker arm close to the second roller 62 will approach the pressure sensor under pressure. At this time, the magnetic damper adjusts the speed, and then the rocker arm returns to the center and moves away from the pressure sensor under the elastic force.
[0039] In an embodiment of the present invention, the number of the transition roller groups 6 is two, and the two transition roller groups 6 are symmetrically arranged on both sides of the central axis 11; one steel coil corresponds to one transition roller group 6.
[0040] In one embodiment of the utility model, the sensor shaft 2 is provided with a telescopic claw for connecting with the steel reel 3 , and after the steel reel 3 is connected to the sensor shaft 2 , the telescopic claw clamps the steel reel 3 .
[0041] In one embodiment of the present utility model, the unwinding disc 1 is provided with a connecting bearing for connecting with the sensor shaft 2 .
[0042] Finally, the unwinding drum 1 is an integrally formed part.
[0043] The utility model discloses a double-disc sensor unwinding device with a simple structure. Two groups of steel coils are symmetrically arranged on the unwinding disc, one of which is in use and the other is used as a spare disc. The two steel coils are quickly rotated and unwound by rotating the unwinding disc, and a new spare steel coil is installed at the spare disc. The rotation of the unwinding disc ensures that the fracture directions of the sensor splicing parts are consistent during splicing. The sensor disc adopts hysteresis damping for braking, so that the whole unwinding process and the alternating process have high stability and the sensor unwinding efficiency is high.
[0044] The present invention is not limited to the above specific implementation modes, and the present invention can have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made to the above implementation modes based on the technical essence of the present invention shall be included in the protection scope of the present invention.
Claims
1. A double-disc sensor unwinding device, characterized in that: The invention comprises an unwinding reel (1), a sensor shaft (2) arranged on the unwinding reel (1), and a steel coil (3) arranged on the sensor shaft (2); a feeding roller (4) is arranged on the side of the unwinding reel (1); the sensor on the steel coil (3) is connected to the feeding roller (4); the unwinding reel (1) is connected to a central shaft (11) so that the unwinding reel (1) rotates around the central shaft (11); the number of the sensor shafts (2) is two, and the two sensor shafts (2) are symmetrically arranged on both sides of the central shaft (11).
2. A double-disc sensor unwinding device according to claim 1, characterized in that: The unwinding reel (1) is provided with a magnetic damping component (5), and the rotating shaft of the magnetic damping component (5) is connected to the sensor shaft (2) via a synchronous belt (51).
3. A double-disc sensor unwinding device according to claim 2, characterized in that: The magnetic damping element (5) and the central axis (11) are both arranged on a side of the unwinding reel (1) away from the steel reel (3).
4. The double-disc sensor unwinding device according to claim 1, characterized in that: The unwinding reel (1) is provided with a transition roller group (6), the transition roller group (6) comprising a first roller (61), a second roller (62) and a third roller (63), the second roller (62) being arranged on a side of a line connecting the first roller (61) and the third roller (63) away from the steel coil (3), so that a sensor on the steel coil (3) passes through the first roller (61), the second roller (62) and the third roller (63) in sequence and then is connected to the feeding roller (4).
5. The double-disc sensor unwinding device according to claim 4, characterized in that: The second roller (62) is provided with a pressure sensor (65).
6. The double-disc sensor unwinding device according to claim 4, characterized in that: A swing rod (64) is provided on the second roller (62).
7. The double-disc sensor unwinding device according to claim 4, characterized in that: The number of the transition roller groups (6) is two, and the two transition roller groups (6) are symmetrically arranged on both sides of the central axis (11).
8. The double-disc sensor unwinding device according to claim 1, characterized in that: The sensor shaft (2) is provided with a telescopic claw for connecting to the steel reel (3).
9. The double-disc sensor unwinding device according to claim 1, characterized in that: The unwinding disc (1) is provided with a connecting bearing for connecting to the sensor shaft (2).
10. The double-disc sensor unwinding device according to claim 1, characterized in that: The unwinding disc (1) is an integrally formed part.
Citation Information
Patent Citations
Tobacco shred sucking and forming device of ZJ17 cigarette making machine
CN110558606A