Crucible bubble eliminating device

By designing a crucible bubble elimination device with a motor, eccentric block, movable plate and air pump, the problems of low efficiency and small application scope in the prior art are solved, and the bubbles in crucible molds of different sizes are efficiently removed.

CN222877801UActive Publication Date: 2025-05-16XINYI ZHONGXIN OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202421595209.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-16
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing crucible bubble removal device has low efficiency and a small scope of application, so it is impossible to effectively remove bubbles in crucible molds of different sizes.

Method used

A device including a motor, an eccentric block, a movable plate and an air pump is designed. The eccentric block is driven to rotate through the motor, vibration is generated to increase the flowability of the bubbles, and air is discharged through the air pump; at the same time, through the coordination of the limit ring and the screw, it is adapted to crucible molds of different sizes.

Benefits of technology

It improves bubble elimination efficiency, can quickly float bubbles, and expands the application scope of the device, suitable for crucible molds of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bubble elimination, and discloses a crucible bubble elimination device. The crucible bubble eliminating device comprises a bottom plate, a supporting frame is fixedly installed above the bottom plate, a motor is fixedly installed above the supporting frame, an eccentric block is installed on the outer side of a rotating shaft of the motor in a penetrating and inserting mode, a limiting column is fixedly installed above the bottom plate, a groove embedded with a screw in a threaded mode is formed in a limiting ring, and the limiting column is fixedly installed above the bottom plate. The screw rods are installed on the outer side of the limiting ring in an X shape at equal angles with the center of the limiting ring as the reference, the screw rods and the limiting ring are movably connected, and the relative distance between the connecting blocks is adjusted through rotation of the screw rods, so that the crucible mold is limited to the center of the limiting ring so as to adapt to the crucible molds of different sizes, and the practicability is high. And meanwhile, the limiting springs can avoid the situation that the crucible mold is damaged due to the fact that the relative pressure between the limiting blocks and the crucible mold is too large, and the application range of the device can be widened through the mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of bubble elimination, in particular to a crucible bubble elimination device. Background Art

[0002] During the quartz crucible forming process, due to the extremely high temperature, the liquid inclusions on the quartz surface will absorb and expand, causing bubbles and cracks on the crucible surface, affecting the quality of the crucible. Therefore, isomorphous metal impurities and gas-liquid inclusions are usually considered to be the most important technical indicators of high-purity quartz sand for quartz crucibles. Therefore, in order to maintain the stability of the quality of quartz crucibles, the gas-liquid inclusions in the high-purity quartz sand, the raw material of quartz crucibles, must be controlled at a low level.

[0003] The existing referenceable Chinese utility model patent with announcement number: CN218130128U discloses a bubble elimination device, which relates to the technical field of bubble elimination, including a bracket, a tank body is arranged above the bracket, a shaking mechanism is arranged between the tank body and the bracket, a top end of one side of the tank body is connected to a feed port, a motor 1 is installed on one side of the top of the tank body, a discharge port is connected to the bottom end of the tank body, a defoaming roller 2 is arranged on one side of the inside of the tank body, and a belt is wrapped around the outside of the two transmission wheels. The utility model is provided with a defoaming roller 1, a rod body, a transmission wheel and a belt, the defoaming roller 1 is in the tank body, and the rod body is fixed on the top of the defoaming roller 1, the rod body is outside the tank body, and a transmission mechanism is formed between the rod body and the defoaming roller 2 through a transmission wheel and a belt, and the defoaming roller 2 and the defoaming roller 1 are driven to rotate by the operation of the motor 1 to eliminate bubbles, thereby improving the working efficiency of the bubble elimination device.

[0004] The existing crucible bubble elimination device only removes bubbles by vacuuming. Since bubbles have good adhesion, the bubble elimination operation takes a certain amount of time and has low efficiency. In addition, the existing bubble elimination device has a small scope of application and cannot be applied to crucible molds of different sizes. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a crucible bubble elimination device, which has the advantages of improving bubble elimination efficiency and increasing the scope of application, thereby solving the above-mentioned technical problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crucible bubble elimination device, comprising: a bottom plate, a support frame is fixedly installed on the top of the bottom plate, a motor is fixedly installed on the top of the support frame, an eccentric block is inserted and installed on the outer side of the rotating shaft of the motor, a limiting column is fixedly installed on the top of the bottom plate, a supporting spring is inserted and installed on the outer side of the limiting column, a movable plate is movably installed on the upper end of the limiting column, a connecting rod is fixedly installed on the top of the movable plate, a limiting ring is fixedly installed on the upper end of the connecting rod, a screw is inserted and installed inside the limiting ring, a connecting block is inserted and installed on the rear end of the screw, a limiting spring is inserted and installed on the outer side of the connecting block, a limiting block is fixedly installed on the end of the connecting block, an air pump is fixedly installed on the top of the bottom plate, a connecting hose is fixedly installed on the upper end of the air pump, a sealing cover is fixedly installed on the end of the connecting hose, and a handle is fixedly installed on the top of the sealing cover; the motor can drive the eccentric block to rotate, and the eccentric block can drive the movable plate to move downward.

[0009] As the preferred technical solution of the utility model, the support frame is installed above the base plate symmetrically front and back with the center of the base plate as the reference, the motor is fixedly connected with the base plate through the support frame, and the eccentric block is fixed to the outside of the motor shaft by insertion; the support frame can limit the position of the motor.

[0010] As the preferred technical solution of the utility model, the limit column is installed symmetrically on the front and rear sides of the base plate with the center of the base plate as the reference, and the movable plate and the limit column form a sliding connection; the limit column can limit the movement direction of the movable plate.

[0011] As a preferred technical solution of the utility model, the support spring is located between the movable plate and the bottom plate, the top surface of the movable plate contacts the outer side of the eccentric block, and the connecting rod is installed above the movable plate in an "X" shape at an angle of ninety degrees based on the center of the movable plate; the connecting rod can facilitate the fixed connection between the limit ring and the movable plate.

[0012] As the preferred technical solution of the utility model, the limit ring is fixedly connected to the movable plate through a connecting rod, and the screw is installed on the outside of the limit ring in an "X" shape at equal angles based on the center of the limit ring; the screw can adjust the position of the connecting block.

[0013] As a preferred technical solution of the utility model, the interior of the limiting ring is provided with a groove engaged with the screw thread, the screw and the limiting ring form a movable connection, and the connecting block and the screw form a sliding connection; the limiting ring can limit the position and movement direction of the screw.

[0014] As a preferred technical solution of the utility model, an open hole structure engaged with a connecting hose is provided at the center of the cover, and the connecting hose is connected to the air inlet end of the air pump; the connecting hose can facilitate the discharge of air in the crucible mold.

[0015] Compared with the prior art, the utility model provides a crucible bubble elimination device having the following

[0016] Beneficial effects:

[0017] 1. The utility model is provided with a motor, and the motor is installed on the top of the bottom plate through a support frame in a front and rear mirror-symmetrical manner. The eccentric block is fixed to the outside of the motor shaft by an interlaced manner. A sliding connection is formed between the movable plate and the limit column. The support spring is located between the movable plate and the bottom plate. The top surface of the movable plate contacts the outside of the eccentric block. When the motor drives the eccentric block to rotate, the distance between the outer periphery of the eccentric block and the rotation axis changes in a curve. When the distance between the outer periphery of the eccentric block and the rotation axis increases, the movable plate will move downward with the rotation of the eccentric block and squeeze the support spring. After that, the eccentric block continues to rotate, and the distance between the outer periphery and the rotation axis decreases. The support spring will push the movable plate to reset, and vibration is repeatedly generated in this way, thereby increasing the fluidity of the bubbles in the crucible and causing the bubbles in the crucible to float up quickly.

[0018] 2. The utility model provides a limiting ring, wherein a groove engaged with the screw thread is provided inside the limiting ring, and the screw is installed on the outside of the limiting ring in an "X" shape at equal angles with the center of the limiting ring as a reference. A movable connection is formed between the screw and the limiting ring, and the relative distance between the connecting blocks is adjusted by rotating the screw, thereby limiting the crucible mold to the center of the limiting ring to accommodate crucible molds of different sizes. At the same time, the limiting spring can prevent the relative pressure between the limiting block and the crucible mold from being too large, which may cause damage to the crucible mold. This method can expand the scope of application of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the installation structure of the eccentric block of the utility model;

[0021] Figure 3 This is a schematic diagram of the connection structure between the limit ring and the screw rod of the utility model;

[0022] Figure 4 This is a schematic diagram of the installation structure of the connecting hose and the air pump of the utility model;

[0023] Among them: 1. Base plate; 11. Support frame; 12. Motor; 13. Eccentric block; 14. Limit column; 15. Support spring; 16. Movable plate; 17. Connecting rod; 2. Limit ring; 21. Screw; 22. Connecting block; 23. Limit spring; 24. Limit block; 25. Air pump; 26. Connecting hose; 27. Cover; 28. Handle. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1 - Figure 4 In this embodiment, a crucible bubble elimination device includes: a bottom plate 1, a support frame 11 is fixedly installed on the top of the bottom plate 1, a motor 12 is fixedly installed on the top of the support frame 11, an eccentric block 13 is inserted and installed on the outer side of the rotating shaft of the motor 12, a limiting column 14 is fixedly installed on the top of the bottom plate 1, a supporting spring 15 is inserted and installed on the outer side of the limiting column 14, a movable plate 16 is movably installed on the upper end of the limiting column 14, and a connecting rod 17 is fixedly installed on the top of the movable plate 16.

[0028] The support frame 11 is installed above the base plate 1 symmetrically front and back with the center of the base plate 1 as the reference, the motor 12 is fixedly connected between the support frame 11 and the base plate 1, the eccentric block 13 is fixed to the outside of the rotating shaft of the motor 12 by means of insertion, the limit column 14 is installed on the front and back sides of the base plate 1 symmetrically front and back and left and right with the center of the base plate 1 as the reference, a sliding connection is formed between the movable plate 16 and the limit column 14, the support spring 15 is located between the movable plate 16 and the base plate 1, the top surface of the movable plate 16 contacts the outside of the eccentric block 13, and the connecting rod 17 is installed above the movable plate 16 in an "X" shape at an angle of ninety degrees with the center of the movable plate 16 as the reference.

[0029] Specifically, the base plate 1 can support the support frame 11, the support frame 11 can limit the position of the motor 12, the motor 12 can drive the eccentric block 13 to rotate, the eccentric block 13 can drive the movable plate 16 to move downward, the limit column 14 can limit the movement direction of the movable plate 16, the support spring 15 can facilitate the resetting of the movable plate 16, the movable plate 16 can drive the limit ring 2 to move, and the connecting rod 17 can facilitate the fixed connection between the limit ring 2 and the movable plate 16.

[0030] A limit ring 2 is fixedly installed on the upper end of the connecting rod 17, a screw 21 is inserted into the inside of the limit ring 2, a connecting block 22 is inserted into the rear end of the screw 21, a limit spring 23 is inserted into the outer side of the connecting block 22, a limit block 24 is fixedly installed at the end of the connecting block 22, an air pump 25 is fixedly installed above the base plate 1, a connecting hose 26 is fixedly installed on the upper end of the air pump 25, a cover 27 is fixedly installed at the end of the connecting hose 26, and a handle 28 is fixedly installed above the cover 27.

[0031] The limiting ring 2 is fixedly connected to the movable plate 16 by a connecting rod 17. The screw 21 is installed on the outside of the limiting ring 2 in an "X" shape at an equal angle based on the center of the limiting ring 2. The inside of the limiting ring 2 is provided with a groove that is threadedly engaged with the screw 21. A movable connection is formed between the screw 21 and the limiting ring 2. A sliding connection is formed between the connecting block 22 and the screw 21. An open hole structure that is engaged with the connecting hose 26 is provided at the center of the cover 27. The connecting hose 26 is connected to the air inlet end of the air pump 25.

[0032] Specifically, the limit ring 2 can limit the position and movement direction of the screw 21, the screw 21 can adjust the position of the connecting block 22, the connecting block 22 can limit the position of the limit block 24, the limit spring 23 can prevent the relative pressure between the limit block 24 and the crucible mold from being too large, the limit block 24 can be engaged with the outer side of the crucible mold to fix the crucible mold, the air pump 25 can discharge the air inside the connecting hose 26, the connecting hose 26 can facilitate the discharge of the air in the crucible mold, the cover 27 can close the upper end of the crucible mold, and the handle 28 can facilitate the movement of the cover 27.

[0033] When in use, the interior of the limiting ring 2 is provided with a groove which is threadably engaged with the screw rod 21. The screw rod 21 is installed on the outer side of the limiting ring 2 in an "X" shape with the center of the limiting ring 2 as a reference and at equal angles. The screw rod 21 and the limiting ring 2 are movably connected. The relative distance between the connecting blocks 22 is adjusted by rotating the screw rod 21, so that the crucible mold is limited to the center of the limiting ring 2 to accommodate crucible molds of different sizes. At the same time, the limiting spring 23 can avoid the situation where the relative pressure between the limiting block 24 and the crucible mold is too large, resulting in damage to the crucible mold. This method can expand the scope of application of the device. After the mold is fixed, the cover 27 is placed on the top of the mold, and the air pump 25 is started. The air pump 25 can extract the air inside the mold, so that the mold is in a low-pressure state to facilitate the discharge of bubbles, and the motor 12 is driven by the support frame 1 1 is installed on the top of the bottom plate 1 in a front and rear mirror-symmetrical manner. The eccentric block 13 is fixed to the outer side of the rotating shaft of the motor 12 by interlacing. A sliding connection is formed between the movable plate 16 and the limiting column 14. The support spring 15 is located between the movable plate 16 and the bottom plate 1. The top surface of the movable plate 16 contacts the outer side of the eccentric block 13. When the motor 12 drives the eccentric block 13 to rotate, since the distance between the outer periphery of the eccentric block 13 and the rotating axis changes in a curve, when the distance between the outer periphery of the eccentric block 13 and the rotating axis increases, the movable plate 16 will move downward with the rotation of the eccentric block 13 and squeeze the support spring 15. Then, the eccentric block 13 continues to rotate, and the distance between the outer periphery and the rotating axis decreases. The support spring 15 will push the movable plate 16 to reset, and vibration is generated repeatedly, thereby increasing the fluidity of the bubbles in the crucible and causing the bubbles in the crucible to float up quickly.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crucible bubble elimination device, characterized in that: include: A base plate (1), a support frame (11) is fixedly installed above the base plate (1), a motor (12) is fixedly installed above the support frame (11), an eccentric block (13) is inserted and installed on the outer side of the rotating shaft of the motor (12), a limiting column (14) is fixedly installed above the base plate (1), a support spring (15) is inserted and installed on the outer side of the limiting column (14), a movable plate (16) is movably installed on the upper end of the limiting column (14), a connecting rod (17) is fixedly installed above the movable plate (16), and a limiting column (13) is fixedly installed on the upper end of the connecting rod (17). A ring (2) is provided, wherein a screw rod (21) is inserted into the interior of the limit ring (2), a connecting block (22) is inserted into the rear end of the screw rod (21), a limit spring (23) is inserted into the outer side of the connecting block (22), a limit block (24) is fixedly installed at the end of the connecting block (22), an air pump (25) is fixedly installed above the bottom plate (1), a connecting hose (26) is fixedly installed at the upper end of the air pump (25), a sealing cover (27) is fixedly installed at the end of the connecting hose (26), and a handle (28) is fixedly installed above the sealing cover (27).

2. A crucible bubble elimination device according to claim 1, characterized in that: The support frame (11) is installed above the bottom plate (1) symmetrically in front and back with the center of the bottom plate (1) as a reference, the motor (12) is fixedly connected to the bottom plate (1) through the support frame (11), and the eccentric block (13) is fixed to the outer side of the rotating shaft of the motor (12) by means of insertion.

3. The crucible bubble elimination device according to claim 1, characterized in that: The limiting posts (14) are symmetrically installed on the front and rear sides of the bottom plate (1) with the center of the bottom plate (1) as a reference, and the movable plate (16) is slidably connected to the limiting posts (14).

4. The crucible bubble elimination device according to claim 1, characterized in that: The support spring (15) is located between the movable plate (16) and the bottom plate (1), the top surface of the movable plate (16) contacts the outer side of the eccentric block (13), and the connecting rod (17) is installed above the movable plate (16) in an "X" shape at an angle of ninety degrees with the center of the movable plate (16) as a reference.

5. The crucible bubble elimination device according to claim 1, characterized in that: The limiting ring (2) is fixedly connected to the movable plate (16) via a connecting rod (17), and the screw rod (21) is installed on the outside of the limiting ring (2) in an "X" shape with the center of the limiting ring (2) as a reference and at equal angles.

6. The crucible bubble elimination device according to claim 1, characterized in that: The interior of the limiting ring (2) is provided with a groove threadably engaged with the screw rod (21); the screw rod (21) and the limiting ring (2) are movably connected, and the connecting block (22) and the screw rod (21) are slidably connected.

7. The crucible bubble elimination device according to claim 2, characterized in that: The center of the sealing cover (27) is provided with an open hole structure engaged with a connecting hose (26), and the connecting hose (26) is connected to the air inlet end of the air pump (25).

Citation Information

Patent Citations

  • Bubble eliminating device

    CN218130128U