Automatic glass breaking mechanism

Abstract

The utility model relates to the field of glass processing, in particular to an automatic glass breaking mechanism which comprises a clamping roller mechanism and an inclined moving roller mechanism, the clamping roller mechanism comprises a plurality of first clamping rollers which are rotationally arranged, and a second clamping roller is rotationally arranged at the upper end of each first clamping roller; the moving roller mechanism comprises a moving roller set composed of a plurality of rotating roller shafts, the side, close to the first clamping roller, of the moving roller set is higher than the first clamping roller, and the other side of the moving roller set inclines downwards. The glass clamping device has the beneficial effects that glass with scratches passes through the space between the first clamping roller and the second clamping roller and then moves towards the moving roller group, and after the glass is in contact with the moving roller group, under the action of angle and height difference, the first clamping roller and the second clamping roller simulate the action of manually clamping the glass, so that the scratches on the glass can be accurately clamped. And the glass is broken from the scratches, so that the glass is broken, the labor cost is reduced, and the working efficiency and the yield are improved.

Description

Technical Field

[0001] The utility model relates to the field of glass processing, in particular to an automatic glass breaking mechanism. Background Art

[0002] Glass is made of quartz sand, soda ash, feldspar and limestone, etc., which are mixed, melted at high temperature, homogenized, processed and annealed. It is widely used in the fields of architecture, daily use, art, instrumentation, etc., with rich varieties and excellent performance. In addition to making various glass doors and windows, we often make it into various lenses, decorations, etc. In the process of producing glass products, it is often necessary to cut the glass.

[0003] Most of the existing methods first scratch the glass according to the required processing specifications and then break it manually; however, the manual breaking method cannot ensure that the force applied to the glass and the force on the glass reach the required values, which can easily lead to a decrease in the yield rate of the glass. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings, the utility model provides a technical solution that can solve the above-mentioned problems.

[0005] An automatic glass breaking mechanism comprises a clamping roller mechanism and an inclined movable roller mechanism;

[0006] The clamping roller mechanism comprises a plurality of first clamping rollers which are rotatably arranged, and a second clamping roller is rotatably arranged on the upper end of each first clamping roller;

[0007] The moving roller mechanism comprises a moving roller group consisting of a plurality of rotating roller shafts. One side of the moving roller group close to the first clamping roller is higher than the first clamping roller, and the other side is arranged to be tilted downward.

[0008] As a further solution of the utility model: adjacent first clamping rollers are respectively driven by gears.

[0009] As a further solution of the utility model: there are multiple clamping roller mechanisms, each clamping roller mechanism is coaxially arranged with each other, and the working area of ​​the moving roller group is not less than the working area of ​​the combination of the multiple clamping roller mechanisms.

[0010] As a further solution of the utility model: the clamping roller mechanism also includes side plates arranged at both ends of the first clamping roller and rotatably arranged with the first clamping roller, the side plates are provided with sliding grooves at the upper end of the first clamping roller, and the two ends of the second clamping roller are slidably arranged inside the sliding grooves.

[0011] As a further solution of the utility model: bearings are arranged at both ends of the second clamping roller, the inner ring of the bearing is connected with a sliding rod, and the sliding rod is slidably arranged inside the sliding groove.

[0012] As a further solution of the utility model: the moving roller mechanism also includes a lifting module arranged at the upper end of the moving roller group, an angle adjustment groove is arranged in the middle between the lifting end of the lifting module and the moving roller group, and a sliding module is arranged at the upper end of the lifting module.

[0013] As a further solution of the utility model: the inclination angles of both sides of the movable roller group under the action of the angle adjustment groove are respectively 0-15°.

[0014] As a further solution of the utility model: a plurality of infrared recognition sensors are arranged between the second clamping roller and the movable roller group; and wind knives are movably arranged between the first clamping roller, the second clamping roller and the movable roller group.

[0015] As a further solution of the utility model: a feed conveyor belt is arranged on the side of the first clamping roller away from the moving roller group, and a discharge conveyor belt is arranged obliquely on the lower end of the moving roller group away from the first clamping roller, and the feed conveyor belt and the discharge conveyor belt are respectively provided with the same number of transmission channels as the clamping roller mechanism.

[0016] As a further solution of the utility model: soft pads are respectively arranged on the working surfaces of the first clamping roller, the second clamping roller, the movable roller group, the feeding conveyor belt and the discharging conveyor belt.

[0017] Compared with the prior art, the beneficial effect of the utility model is that the glass with scratches is passed through between the first clamping roller and the second clamping roller, and then moved toward the movable roller group. After the glass contacts the movable roller group, under the action of the angle and height difference, the first clamping roller and the second clamping roller simulate the action of manually clamping the glass, thereby breaking the glass from the scratch, thereby realizing the breaking process of the glass, reducing labor costs, and improving work efficiency and yield rate.

[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in this embodiment or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a structural schematic diagram of the utility model.

[0021] Figure 2 It is a schematic diagram of the structure of the clamping roller mechanism and the moving roller mechanism.

[0022] Figure 3 It is a schematic structural diagram of the second clamping roller.

[0023] As shown in the figure: 1. Clamping roller mechanism; 11. First clamping roller; 12. Second clamping roller; 13. Side plate; 14. Sliding groove; 15. Bearing; 16. Sliding rod; 2. Moving roller mechanism; 21. Moving roller group; 22. Lifting module; 23. Angle adjustment groove; 24. Sliding module; 3. Infrared recognition sensor; 4. Feed conveyor belt; 5. Discharge conveyor belt; 6. Soft pad; 7. Air knife. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0027] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] See also Figure 1-3 , an automatic glass breaking mechanism, comprising a clamping roller mechanism 1 and an inclined movable roller mechanism 2;

[0029] The clamping roller mechanism 1 comprises a plurality of first clamping rollers 11 rotatably arranged, and a second clamping roller 12 is rotatably arranged at the upper end of each first clamping roller 11;

[0030] The moving roller mechanism 2 includes a moving roller group 21 composed of a plurality of rotating roller shafts. One side of the moving roller group 21 close to the first clamping roller 11 is higher than the first clamping roller 11 , and the other side is tilted downward.

[0031] During operation, the glass with scratches is passed between the first clamping roller 11 and the second clamping roller 12. The first clamping roller 11 and the second clamping roller 12 can clamp and transport the glass, and then drive it to move to the side of the moving roller group 21. After the glass contacts the moving roller group 21, the first clamping roller 11 and the second clamping roller 12 simulate the action of manually clamping the glass, and under the action of the angle and height difference between the first clamping roller 11 and the moving roller group 21, the glass is broken from the scratch, thereby realizing the breaking process of the glass.

[0032] Furthermore, adjacent first clamping rollers 11 are respectively driven by gears.

[0033] The first clamping roller 11 can be driven to rotate synchronously, so as to facilitate the transmission of the glass and improve the transmission efficiency.

[0034] Furthermore, there are multiple clamping roller mechanisms 1, each clamping roller mechanism 1 is coaxially arranged with each other, and the working area of ​​the movable roller group 21 is not less than the working area of ​​the combination of the multiple clamping roller mechanisms 1.

[0035] A plurality of glasses can be processed simultaneously, thereby improving the processing efficiency and ensuring that each glass passing through the clamping roller mechanism 1 can be broken at the moving roller group 21 .

[0036] Furthermore, the clamping roller mechanism 1 also includes side plates 13 arranged at both ends of the first clamping roller 11 and rotatably arranged with the first clamping roller 11. The side plates 13 are provided with sliding grooves 14 at the upper ends of the first clamping roller 11, and both ends of the second clamping roller 12 are slidably arranged inside the sliding grooves 14.

[0037] It can adapt to glasses of different thicknesses. When contacting the glass, the second clamping roller 12 automatically rises in the sliding groove 14 to clamp the glasses of different thicknesses.

[0038] Furthermore, bearings 15 are provided at both ends of the second clamping roller 12 , and the inner ring of the bearing 15 is connected to a sliding rod 16 , and the sliding rod 16 is slidably provided inside the sliding groove 14 .

[0039] The second clamping roller 12 can be easily rotated, and the slide bar 16 only moves up and down in the slide groove 14, thereby improving stability.

[0040] Furthermore, the moving roller mechanism 2 also includes a lifting module 22 arranged at the upper end of the moving roller group 21, an angle adjustment groove 23 is arranged in the middle between the lifting end of the lifting module 22 and the moving roller group 21, and a sliding module 24 is arranged at the upper end of the lifting module 22.

[0041] The lifting module 22 is used to drive the movable roller group 21 to move up and down, and adjust the height difference between it and the first clamping roller 11. The angle adjustment groove 23 is used to adjust the inclination angle of the movable roller group 21 itself, and adjust the angle difference between it and the first clamping roller 11. The sliding module 24 is used to drive the movable module 21 to move left and right, and adjust the distance between it and the first clamping roller 11, so as to adapt to glass breaking processing of different specifications.

[0042] Furthermore, the inclination angles of both sides of the movable roller set 21 under the action of the angle adjustment grooves 23 are both 0-15°.

[0043] It can adapt to the breaking process of glass of different specifications.

[0044] Furthermore, a plurality of infrared recognition sensors 3 are provided between the second clamping roller 12 and the movable roller group 21 ; and wind knives 7 are movably provided between the first clamping roller 11 , the second clamping roller 12 and the movable roller group 21 .

[0045] It can identify after the glass is broken, send electrical signals and record; the wind knife 7 can blow away the dust after the glass passes through to prevent the glass from being scratched by repeated operations, and can also adjust the position to improve the yield rate.

[0046] Furthermore, a feed conveyor belt 4 is arranged on the side of the first clamping roller 11 away from the moving roller group 21, and a discharge conveyor belt 5 is obliquely arranged on the lower end of the moving roller group 21 away from the first clamping roller 11, and the feed conveyor belt 4 and the discharge conveyor belt 5 are respectively provided with the same number of conveying channels as the clamping roller mechanism 1.

[0047] The glass is transported to the first clamping roller 11 via the feed conveyor belt 4, and the discharge conveyor belt 5 is used to receive the broken glass and transport it outward; when the infrared recognition sensor 3 recognizes that the glass is broken, the feed conveyor belt 4 is stopped through electrical control to stop transporting the glass, and the feed conveyor belt 4 will continue to transport the glass only after the glass on the discharge conveyor belt 5 is taken away (which can be determined by the time interval); the breaking interval of glass of different specifications is different, and the infrared recognition sensor 3 is required to monitor it in real time.

[0048] Furthermore, soft pads 6 are respectively provided on the working surfaces of the first clamping roller 11 , the second clamping roller 12 , the movable roller group 21 , the feed conveyor belt 4 , and the discharge conveyor belt 5 .

[0049] It can avoid damage to the glass and improve the yield rate.

[0050] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0051] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A glass automatic breaking mechanism, characterized in that: It comprises a clamping roller mechanism (1) and an inclined moving roller mechanism (2); The clamping roller mechanism (1) comprises a plurality of rotatably arranged first clamping rollers (11), and a second clamping roller (12) is rotatably arranged on the upper end of each first clamping roller (11); The moving roller mechanism (2) comprises a moving roller group (21) composed of a plurality of rotating roller shafts. The side of the moving roller group (21) close to the first clamping roller (11) is higher than the first clamping roller (11), and the other side is arranged to be tilted downward.

2. The automatic glass breaking mechanism according to claim 1, characterized in that: Adjacent first clamping rollers (11) are respectively driven by gears.

3. The automatic glass breaking mechanism according to claim 1, characterized in that: There are multiple clamping roller mechanisms (1), each of which is coaxially arranged with respect to another, and the working area of ​​the movable roller group (21) is not less than the combined working area of ​​the multiple clamping roller mechanisms (1).

4. The automatic glass breaking mechanism according to claim 1, characterized in that: The clamping roller mechanism (1) also includes side plates (13) arranged at both ends of the first clamping roller (11) and arranged to rotate relative to the first clamping roller (11); the side plates (13) are provided with sliding grooves (14) at the upper ends of the first clamping roller (11); and both ends of the second clamping roller (12) are slidably arranged inside the sliding grooves (14).

5. The automatic glass breaking mechanism according to claim 4, characterized in that: Bearings (15) are arranged at both ends of the second clamping roller (12); the inner ring of the bearing (15) is connected to a sliding rod (16); and the sliding rod (16) is slidably arranged inside the sliding groove (14).

6. The automatic glass breaking mechanism according to claim 1, characterized in that: The movable roller mechanism (2) further comprises a lifting module (22) arranged at the upper end of the movable roller group (21); an angle adjustment groove (23) is arranged in the middle between the lifting end of the lifting module (22) and the movable roller group (21); and a sliding module (24) is arranged at the upper end of the lifting module (22).

7. The automatic glass breaking mechanism according to claim 6, characterized in that: The inclination angles of both sides of the movable roller group (21) under the action of the angle adjustment groove (23) are respectively 0-15 degrees.

8. The automatic glass breaking mechanism according to claim 1, characterized in that: A plurality of infrared recognition sensors (3) are arranged between the second clamping roller (12) and the movable roller group (21); and wind knives (7) are movably arranged between the first clamping roller (11), the second clamping roller (12) and the movable roller group (21).

9. The automatic glass breaking mechanism according to claim 1, characterized in that: A feeding conveyor belt (4) is arranged on the side of the first clamping roller (11) away from the moving roller group (21), and a discharging conveyor belt (5) is arranged obliquely on the lower end of the side of the moving roller group (21) away from the first clamping roller (11), and the feeding conveyor belt (4) and the discharging conveyor belt (5) are respectively provided with the same number of conveying channels as the clamping roller mechanism (1).

10. The automatic glass breaking mechanism according to claim 9, characterized in that: Soft pads (6) are respectively provided on the working surfaces of the first clamping roller (11), the second clamping roller (12), the moving roller group (21), the feeding conveyor belt (4), and the discharging conveyor belt (5).

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