Pulper for paper pulp raw materials

By using a combined structure of crushing rod and extension blade in the pulp raw material pulp machine, combined with stirring and screen design, the problem of large-grained pulp is difficult to pass through the screen hole, achieving smooth discharge and thorough pulp, and avoiding internal residue through the cleaning process.

CN222878400UActive Publication Date: 2025-05-16湖北真诚纸业有限公司
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Patent Information

Application Number
CN202421701902.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-16
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

When the existing pulp pulp pulp is not thorough enough, it will make it difficult for large pulp to pass through the screen hole, affecting the discharge, and the residual pulp inside the pulp is inconvenient to clean.

Method used

A pulp raw material pulp machine is designed, using a combined structure of a crushing rotor and an extension blade. Through the stirring of the crushing blade and an extension blade, the pulp particles are fully crushed and mixed. The large pulp above the screen is brought up by stirring and continues to crush, ensuring smooth discharge. At the same time, the cleaning of the inside of the slurry tank is achieved through the setting of the water pipe and the nozzle.

Benefits of technology

The pulp is completely crushed and evenly mixed, and the discharge is smoother and the pulp efficiency is higher, avoiding residual pulp inside the pulp machine and making it easy to clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of paper production, and discloses a paper pulp raw material pulper which comprises a pulping tank, a motor is fixedly connected to the top of the pulping tank, a rotating shaft is fixedly connected to the output end of the motor, a smashing rotating rod is fixedly connected to the bottom of the rotating shaft, and smashing blades are fixedly connected to the outer surface of the smashing rotating rod. The device has the following advantages and effects that cut paper pulp particles and water are fully and uniformly mixed under rotation, paper pulp flows outwards to be discharged due to the weight of the paper pulp, proper paper pulp particles penetrate through the screen and the crushing rotating rod to drive the stirring rod to rotate, and the filtered paper pulp is stirred by the stirring blade and the stirring column, so that the phenomenon that the paper pulp particles sink to promote discharging is prevented; large-particle paper pulp particles are left above the screen, the large-particle paper pulp is taken up under the stirring of the extension blades and the crushing blades to prevent the screening holes from being blocked to affect discharging, and meanwhile, continuous crushing is performed, so that the large-particle paper pulp is crushed thoroughly, discharging is smoother, and pulping is thorough and sufficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper production, in particular to a pulping machine for pulp raw materials. Background Art

[0002] In recent decades, as the country vigorously advocates the concept of green energy conservation, the papermaking industry has gradually become an environmentally friendly industry that meets national standards. In the existing technology, papermaking is generally divided into pulping, modulation, papermaking, processing and other steps. Pulping is the first step in papermaking, and this step is achieved through a pulper. The principle is that the pulp circulates in the trough, and through the action of the flying knife, it produces horizontal cutting, vertical splitting, swelling and other effects, thereby making a pulp that meets the requirements of papermaking.

[0003] In the prior art, Chinese patent publication number CN208501374U discloses a pulper capable of producing clean pulp, comprising a frame and a tank body, the frame and the tank body are connected by welding, the tank body comprises an upper tank body and a lower tank body, an electromagnetic valve is arranged between the upper tank body and the lower tank body, a motor is fixed on the top of the upper tank body, the output shaft of the motor is connected to the reducer, the motor drives the rotating shaft to rotate, so that the spiral blade on the rotating shaft cuts the pulp, and at the same time, the rotating plate and the connecting plate rotate with the rotating shaft, and the moving block connected to the connecting plate slides on the track, driving the rotating disk to scrape the bottom of the upper tank body back and forth, reducing the pulp deposition at the bottom, and enabling the spiral flying knife to cut the pulp scraped from the bottom, evenly pulping, thereby improving the quality of the pulp, filtering the pulped pulp through the screen plate, and utilizing the inertia of the pulp and the elasticity of the spring to prevent blockage caused by filtering a large amount of pulp, quickly filtering the pulp, and the pulper produces clean pulp.

[0004] However, when the utility model is actually used, when the pulp is filtered, if the crushing is not thorough enough, there will be large pulp particles, which will be restricted by the sieve holes, so that they block the sieve holes, and large particles are difficult to pass through, affecting subsequent discharging. After discharging, some pulp will remain on the inner wall of the pulper, which makes it inconvenient to clean the inside of the pulper, so improvement is needed. Utility Model Content

[0005] The utility model aims to provide a pulp raw material pulping machine, which has the effects of smoother material discharge, complete and sufficient pulping and higher efficiency.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a pulp raw material pulper, comprising a pulping tank, the top of the pulping tank is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating shaft, the bottom of the rotating shaft is fixedly connected to a crushing rotor rod, the outer surface of the crushing rotor rod is fixedly connected to a crushing blade, the outer surface of the crushing rotor rod is fixedly connected to an extended blade, the inner wall of the pulping tank is fixedly connected to a screen, the top of the screen is provided with a through hole, the bottom of the crushing rotor rod is fixedly connected to a stirring rod, the outer surface of the stirring rod is fixedly connected to a stirring blade, the bottom of the stirring blade is fixedly connected to a stirring column, and the outer surface of the extended blade is provided with a groove.

[0007] By adopting the above technical scheme, when in use, the staff adds pulp raw materials and water into the pulping tank, starts the motor during pulping, and the motor drives the shaft to rotate, thereby driving the crushing rotor to rotate, so that the crushing blade crushes and cuts the raw materials, and the extended blade rotates synchronously, while stirring the water and raw materials, the efficiency of cutting and crushing is improved, the raw materials can fully contact with the extended blade, the groove increases the contact range with the raw materials and water, and the cut pulp particles and water are fully and evenly mixed under rotation. When discharging, the weight of the pulp itself flows outward to discharge, and suitable pulp particles pass through the screen. The crushing rotor drives the stirring rod to rotate, and the stirring blades and the stirring column stir the filtered pulp to prevent sinking and promote discharging. Larger pulp particles remain above the screen, and under the stirring of the extended blade and the crushing blade, the large-particle pulp is brought up to prevent blocking the screen holes and affecting the discharging, and at the same time, the crushing is continued, so that the large-particle pulp is completely crushed, the discharging is smoother, the pulping is complete and sufficient, and the efficiency is high.

[0008] The utility model is further configured as follows: a discharge pipe is fixedly connected to the bottom of the pulping tank, and a valve is arranged on the outer surface of the discharge pipe.

[0009] By adopting the above technical solution, the valve is opened when discharging, and fine pulp is discharged from the discharge pipe.

[0010] The utility model is further configured as follows: a reinforcement layer is fixedly connected to the outer surface of the pulping tank, and a water tank is fixedly connected to the outer surface of the reinforcement layer.

[0011] By adopting the above technical solution, the reinforcement layer can prevent the fixing parts of the water tank and the pulping tank from being easily deformed, and more clean water can be stored in the water tank.

[0012] The utility model is further configured as follows: a feed hopper is fixedly connected to the top of the pulping tank, and a support frame is fixedly connected to the outer surface of the water tank.

[0013] By adopting the above technical solution, the feed hopper is used to input raw materials, and the support frame supports the water tank.

[0014] The utility model is further configured as follows: the number of the support frames is two, and anti-slip pads are fixedly connected to the bottoms of the two support frames.

[0015] By adopting the above technical solution, the anti-skid pad improves stability and makes the bottom more stable.

[0016] The utility model is further configured as follows: a through hole is provided on the top of the water tank, and a water pump is fixedly connected to the inner wall of the water tank.

[0017] By adopting the above technical solution, the through hole is used to add clean water, and the water pump is started when in use.

[0018] The utility model is further configured as follows: one end of the water pump is fixedly connected with a water suction pipe, and the top of the water pump is fixedly connected with a water delivery pipe.

[0019] By adopting the above technical solution, the water suction pipe draws clean water and outputs it to the outside through the water delivery pipe.

[0020] The utility model is further configured as follows: the water delivery pipe extends to the outer surface of the water tank, and one end of the water delivery pipe extends to the interior of the pulping tank.

[0021] By adopting the above technical solution, the water pipe transports clean water to the inside of the pulping tank, which can be added together with raw materials during pulping, making it easier to add water.

[0022] The utility model is further configured as follows: one end of the water delivery pipe is fixedly connected with a cleaning ring, and the inner wall of the cleaning ring is fixedly connected with a spray head.

[0023] By adopting the above technical solution, water enters the cleaning ring and is sprayed out from the nozzle. When the inside of the pulping tank needs to be cleaned, the water flow sprayed from the nozzle can be used for cleaning, and the cleaned pulp is discharged from the discharge pipe to avoid pulp residue inside the pulping tank.

[0024] The utility model is further configured as follows: the number of the nozzles is four groups, and the nozzles are arranged in a ring array on the inner wall of the cleaning ring.

[0025] By adopting the above technical solution, the number of nozzles is large, the distance between each nozzle is the same, and the sprayed water flow is evenly distributed.

[0026] The beneficial effects of the utility model are as follows: the crushing blade crushes and cuts the raw material, and the extended blade rotates synchronously, stirring the water and the raw material while improving the efficiency of cutting and crushing, the raw material can fully contact with the extended blade, the groove increases the contact range with the raw material and water, the cut pulp particles and water are fully and evenly mixed under rotation, the suitable pulp particles pass through the screen, the stirring blades and the stirring column stir the filtered pulp to prevent it from sinking to the bottom and promote discharging, and the larger pulp particles remain above the screen, and under the stirring of the extended blade and the crushing blade, the large-particle pulp is brought up to prevent it from blocking the screen holes and affecting the discharging, and at the same time, it continues to be crushed, so that the large-particle pulp is completely crushed, the discharging is smoother, the pulping is thorough and sufficient, and the efficiency is higher, the water pipe conveys clean water to the inside of the pulping tank, which can be used to add it together with the raw material during pulping, which is convenient for adding water, the water enters the cleaning ring and is sprayed out from the nozzle, when the inside of the pulping tank needs to be cleaned, the water flow sprayed from the nozzle can be used for cleaning to avoid residual pulp in the pulping tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of the structure of the utility model;

[0029] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0030] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0031] Figure 4 This is a schematic diagram of the reinforcement layer structure of the utility model.

[0032] In the figure, 1. pulping tank; 2. motor; 3. rotating shaft; 4. crushing rotating rod; 5. crushing blade; 6. extension blade; 7. screen; 8. perforation; 9. stirring rod; 10. stirring blade; 11. stirring column; 12. groove; 13. discharge pipe; 14. valve; 15. reinforcement layer; 16. water tank; 17. feed hopper; 18. support frame; 19. anti-slip mat; 20. through hole; 21. water pump; 22. suction pipe; 23. water pipe; 24. cleaning ring; 25. nozzle. DETAILED DESCRIPTION

[0033] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-4A pulp raw material pulping machine comprises a pulping tank 1, a motor 2 is fixedly connected to the top of the pulping tank 1, a rotating shaft 3 is fixedly connected to the output end of the motor 2, a crushing rotating rod 4 is fixedly connected to the bottom of the rotating shaft 3, a crushing blade 5 is fixedly connected to the outer surface of the crushing rotating rod 4, an extended blade 6 is fixedly connected to the outer surface of the crushing rotating rod 4, a screen 7 is fixedly connected to the inner wall of the pulping tank 1, a perforation 8 is provided on the top of the screen 7, a stirring rod 9 is fixedly connected to the bottom of the crushing rotating rod 4, a stirring blade 10 is fixedly connected to the outer surface of the stirring rod 9, a stirring column 11 is fixedly connected to the bottom of the stirring blade 10, and a groove 12 is provided on the outer surface of the extended blade 6. When in use, the staff adds pulp raw materials and water into the pulping tank 1, starts the motor 2 during pulping, and the motor 2 drives the rotating shaft 3 to rotate, thereby driving the crushing rotating rod 4 to rotate, so that the crushing blade 5 crushes and cuts the raw material, and the extended blade 6 rotates synchronously, while stirring the water and the raw material, the efficiency of cutting and crushing is improved, the raw material can fully contact with the extended blade 6, and the groove 12 increases the contact range with the raw material and water. The cut pulp particles and water are fully and evenly mixed under rotation. When discharging, the weight of the pulp itself flows outward to discharge, and suitable pulp particles pass through the screen 7. The crushing rotating rod 4 drives the stirring rod 9 to rotate, and the stirring blades 10 and the stirring column 11 stir the filtered pulp to prevent it from sinking to the bottom and promote discharging. The larger pulp particles remain above the screen 7. Under the stirring of the extended blade 6 and the crushing blade 5, the large particles of pulp are The pulp belt is raised to prevent the sieve holes from being blocked and affecting the discharge, while continuing to crush, so that the large-particle pulp is crushed thoroughly, the discharge is smoother, the pulping is thorough and sufficient, and the efficiency is high. The bottom of the pulping tank 1 is fixedly connected with a discharge pipe 13, and the outer surface of the discharge pipe 13 is provided with a valve 14. When discharging, the valve 14 is opened, and the fine pulp is discharged from the discharge pipe 13. The outer surface of the pulping tank 1 is fixedly connected with a reinforcement layer 15, and the outer surface of the reinforcement layer 15 is fixedly connected with a water tank 16. The reinforcement layer 15 can prevent the fixing parts of the water tank 16 and the pulping tank 1 from being easily deformed. A large amount of clean water is stored in the water tank 16. The top of the pulping tank 1 is fixedly connected with a feed hopper 17, and the outer surface of the water tank 16 is fixedly connected with a support frame 18. The feed hopper 17 is used to put in raw materials, and the support frame 18 is used to The water tank 16 is supported, and there are two support frames 18. The bottoms of the two support frames 18 are fixedly connected with anti-skid pads 19. The anti-skid pads 19 improve stability and make the bottom more stable. A through hole 20 is opened on the top of the water tank 16. A water pump 21 is fixedly connected to the inner wall of the water tank 16. The through hole 20 is used to add clean water. When in use, the water pump 21 is started. A suction pipe 22 is fixedly connected to one end of the water pump 21. A water delivery pipe 23 is fixedly connected to the top of the water pump 21. The suction pipe 22 draws clean water and outputs it outward from the water delivery pipe 23. The water delivery pipe 23 extends to the outer surface of the water tank 16. One end of the water delivery pipe 23 extends to the inside of the pulping tank 1. The water delivery pipe 23 transports clean water to the inside of the pulping tank 1, which can be used to add it together with raw materials during pulping, so as to facilitate the addition of water.One end of the water pipe 23 is fixedly connected to a cleaning ring 24, and the inner wall of the cleaning ring 24 is fixedly connected to a nozzle 25. Water enters the cleaning ring 24 and is sprayed out from the nozzle 25. When the inside of the pulping tank 1 needs to be cleaned, the water flow sprayed from the nozzle 25 can be used for cleaning. The cleaned pulp is discharged from the discharge pipe 13 to avoid residual pulp in the pulping tank 1. The number of nozzles 25 is four groups, and the nozzles 25 are arranged in a circular array on the inner wall of the cleaning ring 24.

[0035] The utility model is used by the staff to add pulp raw materials and water into the pulping tank 1. When pulping, the motor 2 is started. The motor 2 drives the rotating shaft 3 to rotate, thereby driving the crushing rotating rod 4 to rotate, so that the crushing blade 5 crushes and cuts the raw materials, and the extended blade 6 rotates synchronously. While stirring the water and the raw materials, the efficiency of cutting and crushing is improved. The raw materials can fully contact with the extended blade 6. The groove 12 increases the contact range with the raw materials and water. The cut pulp particles and water are fully and evenly mixed under rotation. When discharging, the weight of the pulp itself flows outward to discharge, and suitable pulp particles pass through the screen 7. The crushing rotating rod 4 drives the stirring rod 9 to rotate, and the stirring blades 10 and the stirring column 11 stir the filtered pulp to prevent it from sinking to the bottom and promote discharging. The larger particles of pulp particles remain above the screen 7. Under the stirring of the extended blade 6 and the crushing blade 5, the large particles of pulp are brought up to prevent blocking the screen holes and affecting the discharging. At the same time, the continuous The pulp is crushed continuously, so that the large-particle pulp is crushed thoroughly, the discharge is smoother, the pulp is crushed thoroughly and fully, and the efficiency is high. When discharging, the valve 14 is opened, and the fine pulp is discharged from the discharge pipe 13. The reinforcement layer 15 can prevent the water tank 16 and the fixing part of the pulping tank 1 from being easily deformed. A large amount of clean water is stored in the water tank 16. The feed hopper 17 is used to put in raw materials. The support frame 18 supports the water tank 16. The through hole 20 is used to add clean water. When in use, the water pump 21 is started, and the water suction pipe 22 is pumped. Clean water is taken and outputted outwardly from the water pipe 23. The water pipe 23 transports clean water to the inside of the pulping tank 1, which can be added together with raw materials during pulping to facilitate water addition. The water enters the cleaning ring 24 and is sprayed out from the nozzle 25. When the inside of the pulping tank 1 needs to be cleaned, the water sprayed from the nozzle 25 can be used for cleaning, and the cleaned pulp is discharged from the discharge pipe 13 to avoid residual pulp in the pulping tank 1. There are a large number of nozzles 25, and the distance between them is the same, so the sprayed water is evenly distributed.

Claims

1. A pulping machine for pulp raw materials, comprising a pulping tank (1), characterized in that: The top of the pulping tank (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a rotating shaft (3), the bottom of the rotating shaft (3) is fixedly connected to a crushing rotating rod (4), the outer surface of the crushing rotating rod (4) is fixedly connected to a crushing blade (5), the outer surface of the crushing rotating rod (4) is fixedly connected to an extended blade (6), the inner wall of the pulping tank (1) is fixedly connected to a screen (7), the top of the screen (7) is provided with a through hole (8), the bottom of the crushing rotating rod (4) is fixedly connected to a stirring rod (9), the outer surface of the stirring rod (9) is fixedly connected to a stirring blade (10), the bottom of the stirring blade (10) is fixedly connected to a stirring column (11), and the outer surface of the extended blade (6) is provided with a groove (12).

2. A pulp raw material pulper according to claim 1, characterized in that: A discharge pipe (13) is fixedly connected to the bottom of the pulping tank (1), and a valve (14) is provided on the outer surface of the discharge pipe (13).

3. A pulp raw material pulper according to claim 1, characterized in that: A reinforcement layer (15) is fixedly connected to the outer surface of the pulping tank (1), and a water tank (16) is fixedly connected to the outer surface of the reinforcement layer (15).

4. A pulp raw material pulper according to claim 3, characterized in that: A feed hopper (17) is fixedly connected to the top of the pulping tank (1), and a support frame (18) is fixedly connected to the outer surface of the water tank (16).

5. A pulp raw material pulper according to claim 4, characterized in that: The number of the support frames (18) is two, and the bottoms of the two support frames (18) are fixedly connected with anti-slip pads (19).

6. A pulp raw material pulper according to claim 3, characterized in that: A through hole (20) is provided on the top of the water tank (16), and a water pump (21) is fixedly connected to the inner wall of the water tank (16).

7. A pulp raw material pulper according to claim 6, characterized in that: One end of the water pump (21) is fixedly connected to a water suction pipe (22), and the top of the water pump (21) is fixedly connected to a water delivery pipe (23).

8. A pulp raw material pulper according to claim 7, characterized in that: The water delivery pipe (23) extends to the outer surface of the water tank (16), and one end of the water delivery pipe (23) extends to the interior of the pulping tank (1).

9. A pulping machine for pulp raw materials according to claim 7, characterized in that: One end of the water delivery pipe (23) is fixedly connected to a cleaning ring (24), and the inner wall of the cleaning ring (24) is fixedly connected to a spray head (25).

10. A pulp raw material pulper according to claim 9, characterized in that: The number of the nozzles (25) is four groups, and the nozzles (25) are arranged in a circular array on the inner wall of the cleaning ring (24).

Citation Information

Patent Citations

  • Pulper with clean paper pulp of production

    CN208501374U