Prefabricated light partition wall board and internal partition wall structure
By embedding the wire box box and connecting pipes on the gypsum lightweight partition board, the pipes are used to achieve convenient installation of pipelines, and the structural damage and repair quality defects of partition boards during the installation of electrical circuits in the prior art are solved, and construction efficiency and material utilization are improved.
Patent Information
- Application Number
- CN202420736471.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-10
AI Technical Summary
When installing electrical circuits, existing gypsum lightweight partition panels need to be cut and grooved, resulting in damage and cracking of thin wall parts, destroying the wall structure, and there are quality defects and high cost in later repairs.
Design a prefabricated lightweight partition panel with embedded wire box boxes and connecting pipes in the board body, and connected to the wire box boxes through connecting grooves to achieve convenient installation of pipelines and avoid later groove construction.
Through the embedded wire box box and connecting pipe, convenient installation of pipelines is achieved, wall damage and quality defects in later repair are avoided, and construction efficiency and material utilization are improved.
Smart Images

Figure CN222878973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of general building construction and also to the field of cable or wire installation, in particular to a prefabricated lightweight partition board and an inner partition wall structure comprising the partition board. Background Art
[0002] As a kind of partition board prefabricated in the factory and installed on site, gypsum lightweight partition board has the advantages of light weight, high strength, small shrinkage, good sound insulation, anti-insect, good decorative effect, economy, convenient construction, etc., and is widely used in the construction field. After the partition board is installed, it is often necessary to install the corresponding electrical secondary piping, wire boxes, and boxes on the partition board to facilitate the installation of the corresponding electrical circuits and equipment components in the later stage. Due to the particularity of the structure of gypsum lightweight partition board and the limitations of mechanized production, electrical piping, wire boxes, and boxes can only be laid out on the wall after installation, cut and grooved, and pipes and boxes are laid in the grooves. After installation, mortar is applied in layers to conceal them. Gypsum lightweight partition board has a hole-type hollow structure. Grooving often causes damage and cracking of thin-walled parts, destroys the wall structure, causes damage to the finished product, and consumes a lot of finished product materials. After cutting and grooving, necessary pipe burial, plastering and maintenance are required. The mortar materials and labor costs for repair are high. The repaired positions are prone to quality defects such as low strength, hollowing, and cracking, which is extremely unfavorable to the construction schedule organization, energy conservation and environmental protection.
[0003] Pipes are pre-buried in partition boards during production. The pipes form channels inside the partition boards. The channels are used for pipeline installation, thus avoiding the construction method of large-scale cutting and grooving of partition boards. However, after the partition boards are fixedly installed, the position of the channels is fixed, and the channels often do not align with the positions of existing pipelines, making it inconvenient to run electrical lines through the channels. Utility Model Content
[0004] The utility model firstly provides a prefabricated lightweight partition wall board, which solves the problem of how to conveniently install pipelines on the prefabricated lightweight partition wall board.
[0005] The technical solution adopted by the utility model is: a prefabricated lightweight partition board, including a board body with a rectangular outer contour, the six faces of the board body are respectively two board faces, two side faces and two end faces arranged opposite to each other, connecting grooves are respectively arranged between at least one board face of the two board faces of the board body and the two end faces, the board face with the connecting groove is also provided with a wire box, the wire box is buried in the board body, at least two connecting pipes are respectively arranged between the two connecting grooves located on the same board face and the wire box, each connecting pipe is buried in the board body, and the two ends of the connecting pipe are respectively located in the wire box and in the connecting groove.
[0006] In order to shorten the length of the connecting pipe, further: the wire box on the same board surface of the board body and the centers of the two connecting grooves are located in the same straight line, and the straight line is perpendicular to the two end surfaces of the board body.
[0007] The board body of the prefabricated lightweight partition board is made of lightweight materials or foam, and can be a hollow structure or a solid structure. Specifically: the board body is a gypsum board; or, the board body is made of LC20 lightweight aggregate concrete.
[0008] In order to facilitate the prefabricated lightweight partition boards to be more firmly spliced through the side, further: a mutually matching bite connection is provided between the two side surfaces of the board body. For example, the bite connection is: a ridge is provided on one side surface of the board body, and a groove matching the ridge is provided on the other board surface.
[0009] In order to utilize the connecting pipe to improve the strength of the prefabricated lightweight partition board, further: the connecting pipe is a metal pipe.
[0010] In order to avoid deformation and displacement of the connecting tube and the wire box, further: one end of the connecting tube is fixedly connected to the wire box.
[0011] The beneficial effects of the prefabricated lightweight partition board of the utility model are as follows: the wire box and the connecting pipe are pre-buried in the board body, avoiding the need to groove the board body later. When the board body is in use, the two end faces are one up and one down. Since the board body is provided with a connecting groove, as long as the original pipeline is located in the connecting groove, it can be easily inserted into the connecting pipe and connected to the wire box, and the operation space for inserting the connecting pipe is large; at the same time, since the connecting grooves are respectively provided at the upper and lower ends of the board body, the pipeline can be connected to the wire box from top to bottom, and can also be connected to the wire box from bottom to top.
[0012] The utility model also provides an internal partition wall structure to solve the problem of how to conveniently install pipelines on a wall, and the technical solution adopted is: the internal partition wall structure includes a wall formed by sequentially splicing at least two prefabricated wall panels, an upper horizontal structure located at the top of the wall, a lower horizontal structure located at the bottom of the wall, and a vertical main structure located at the side of the wall, the wall is fixedly connected to the upper horizontal structure and the lower horizontal structure, and the wall is fixedly connected to the vertical main structure, wherein at least one prefabricated wall panel is any of the above-mentioned prefabricated lightweight partition wall panels, and the two end faces of the prefabricated lightweight partition wall panel are respectively fixedly connected to the lower horizontal structure and the upper horizontal structure.
[0013] Furthermore, the end of the connecting pipe located in the connecting groove is connected to the extension pipe, the connecting groove is filled with mortar, and the extension pipe is buried in the mortar.
[0014] In order to facilitate the fixation between the wall and the vertical main structure, the upper horizontal structure and the lower horizontal structure, specifically: the vertical main structure and the upper horizontal structure are respectively fixedly installed with U-shaped connecting steel clips, the opening of the U-shaped connecting steel clips faces one side of the wall, and the wall is clamped in the U-shaped connecting steel clips.
[0015] In order to facilitate the adjustment of the position of the prefabricated wall panels, further: a wedge-shaped support block is set between the prefabricated wall panels and the lower horizontal structure, the gap between the prefabricated wall panels and the lower horizontal structure is filled with mortar, and the gap between the prefabricated wall panels and the upper horizontal structure is filled with mortar.
[0016] The beneficial effects of the internal partition wall structure of the utility model are: the piping and the wall are constructed synchronously, which can improve the construction efficiency. The connection groove enables the new and old piping to have a larger deviation adjustment range, and the piping installation is simple, convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an embodiment of the prefabricated lightweight partition board of the utility model.
[0018] Figure 2 yes Figure 1 Cross-sectional view along the AA direction.
[0019] Figure 3 It is a structural schematic diagram of an embodiment of the interior partition wall structure of the utility model.
[0020] Figure 4 yes Figure 3 Cross-sectional view along direction BB.
[0021] Figure numerals: plate body 1, connection groove 11, wire box 12, connecting pipe 13, upper horizontal structure 2, lower horizontal structure 3, vertical main structure 4, extension pipe 5, U-shaped connecting steel card 6, support block 7. DETAILED DESCRIPTION
[0022] The utility model will be further described below in conjunction with the accompanying drawings.
[0023] The first subject of the utility model is a prefabricated lightweight partition board. Figure 1 and Figure 2 The prefabricated lightweight partition board includes a board body 1 with a rectangular outer contour. The six faces of the board body 1 are two oppositely arranged board surfaces, two side surfaces and two end surfaces. The two board surfaces are parallel to each other and are the two faces with the largest area of the board body 1. The two end surfaces are parallel to each other and are the two faces with the smallest area of the board body 1. When the board body 1 forms a wall, the two end surfaces are one above and one below and are horizontal. The two board surfaces and the two side surfaces are vertical. The two side surfaces are used for splicing, and the two board surfaces are used to form wall surfaces respectively. The two side surfaces of the board body 1 are spliced with each other by users, or with structures such as structural columns and columns. The two side surfaces of the board body 1 are generally flat. In order to facilitate the prefabricated lightweight partition boards to be spliced more firmly through the side surfaces, mutually adaptable bite joints are arranged between the two side surfaces of the board body 1. The bite joint enables the two spliced board bodies 1 to at least resist the load perpendicular to the board surface. For example, see Figure 2A convex ridge is arranged on one side of the plate body 1, and a groove matching the convex ridge is arranged on the other plate surface, that is, a male tenon is arranged on one side of the plate body 1, and a female tenon matching the convex ridge is arranged on the other plate surface.
[0024] A connecting groove 11 is provided between at least one of the two plate surfaces of the plate body 1 and the two end surfaces, respectively. The connecting groove 11 is a gap reserved between one plate surface and one end surface of the plate body 1. The outline of the connecting groove 11 is generally a rectangular parallelepiped shape. In order to avoid the connecting groove 11 being too large, which will reduce the strength of the plate body 1 too much and affect the lifting, transportation and installation of the plate body 1, the width of the connecting groove 11 should not be too large. Generally, the width of the connecting groove 11 is not greater than half of the width of the plate body 1, wherein the width of the plate body 1 is the distance between the two side surfaces, and the width of the connecting groove 11 is the distance between the two inner walls parallel to the side surfaces of the plate body 1.
[0025] The board surface provided with the connection slot 11 is also provided with a wire box 12, which is buried in the board body 1, that is, the wire box 12 is embedded in the board body 1, and the wire box 12 is used for the later installation of terminals such as switches and controllers. At least two connecting pipes 13 are respectively provided between the two connection slots 11 and the wire box 12 on the same board surface. The connecting pipe 13 is determined according to the number of pipelines, for example, Figure 1 and Figure 2 In the illustrated embodiment, two connecting pipes 13 are respectively arranged between two connecting grooves 11 and the wire box 12 on the same board surface. Each connecting pipe 13 is buried in the board body 1, and the two ends of the connecting pipe 13 are respectively located in the wire box 12 and the connecting groove 11, and the connecting pipe 13 directly connects the connecting groove 11 with the wire box 12. The connecting pipe 13 can be made of plastic or metal pipe. In order to make the connecting pipe 13 play a role in improving the strength of the board body 1, the connecting pipe 13 is preferably a metal pipe. In order to avoid the problem of rust, the connecting pipe 13 is made of rust-resistant material, or an anti-rust layer is provided. In order to facilitate the insertion of cables in the connecting pipe 13, the connecting pipe 13 is preferably a straight round pipe. In order to shorten the length of the connecting pipe 13, the wire box 12 on the same board surface of the board body 1 and the center of the two connecting grooves 11 are located in the same straight line, and the straight line is perpendicular to the two end faces of the board body 1, that is, the connecting pipe 13 is arranged vertically when the prefabricated lightweight partition board is used.
[0026] The board body 1 of the prefabricated lightweight partition board is produced in the factory by lightweight materials or foaming and is directly installed on site. Prefabricated lightweight partition boards are lightweight building materials and can be hollow structures or solid structures. For example, the board body 1 is a gypsum board, or the board body 1 is made of LC20 lightweight aggregate concrete. In order to avoid deformation and displacement of the connecting pipe 13 and the wire box 12, one end of the connecting pipe 13 is fixedly connected to the wire box 12. For example, the wire box 12 is fixedly provided with a lock nut, and one end of the connecting pipe 13 is connected to the lock nut. By fixing the connecting pipe 13 and the wire box 12 as a whole, it is convenient to fix the whole, and avoid deformation and displacement of the connecting pipe 13 and the wire box 12 caused by the vibration of the casting board body 1.
[0027] The second subject of the utility model is the internal partition wall structure. Figure 3 and Figure 4 The internal partition wall structure is composed of a wall body formed by splicing at least two prefabricated wall panels in sequence, an upper horizontal structure 2 located at the top of the wall body, a lower horizontal structure 3 located at the bottom of the wall body, and a vertical main structure 4 located at the side of the wall body. The upper horizontal structure 2 and the lower horizontal structure 3 are generally ring beams, cross beams or other reinforced concrete structures, and the vertical main structure 4 is generally a structural column, a column or other reinforced concrete structure.
[0028] The wall is fixedly connected to the upper horizontal structure 2 and the lower horizontal structure 3, and the wall is fixedly connected to the vertical main structure 4. For the convenience of construction, the vertical main structure 4 and the upper horizontal structure 2 are respectively fixedly installed with U-shaped connecting steel clips 6, the opening of the U-shaped connecting steel clips 6 faces one side of the wall, and the wall is stuck in the U-shaped connecting steel clips 6. The U-shaped connecting steel clips 6 can be fixed by concrete nails. In order to more firmly fix each prefabricated wall panel, U-shaped connecting steel clips 6 are set at the joints of two adjacent prefabricated wall panels, such as Figure 3 shown.
[0029] At least one of the prefabricated wall panels spliced to form the wall is the prefabricated lightweight partition board described in the first subject, and the two end faces of the prefabricated lightweight partition board are fixedly connected to the lower horizontal structure 3 and the upper horizontal structure 2 respectively. The prefabricated wall panels can also be made of gypsum lightweight partition boards, that is, at least one prefabricated wall panel is a gypsum lightweight partition board. In order to facilitate the adjustment of the position of the prefabricated wall panels during installation, including the adjustment of the height and horizontal position, a wedge-shaped support block 7 is arranged between the prefabricated wall panel and the lower horizontal structure 3. The support block 7 is one or more, and the support block 7 plays a role of temporary support. For example, the support block 7 is a wooden wedge. The gap between the prefabricated wall panel and the lower horizontal structure 3 is filled with mortar, and the mortar plays a dual role of fixing and bonding. There is an installation gap between the prefabricated wall panel and the upper horizontal structure 2, and the gap is filled with mortar, which also plays a dual role of fixing and bonding.
[0030] The connecting grooves 11 at the upper and lower ends of the plate body 1 are directly connected to the upper horizontal structure 2 and the lower horizontal structure 3 respectively. In order to facilitate the connection of the existing pipelines located in the lower horizontal structure 3 or the upper horizontal structure 2 with the end of the connecting pipe 13 located in the connecting groove 11, the end of the connecting pipe 13 located in the connecting groove 11 is connected to the extension pipe 5, and the other end of the extension pipe 5 is used to connect the existing pipeline. The extension pipe 5 can be made of PVC pipe, and the extension pipe 5 can be moderately bent by its own flexibility to adapt to the installation position deviation. After the pipeline is connected, the connecting groove 11 is leveled with mortar to be parallel to the board surface, that is, the mortar is filled in the connecting groove 11, and the extension pipe 5 is buried in the mortar. For example, 1:3 cement mortar is used to fill the connecting groove 11 in layers.
[0031] During construction, a hydraulic forklift is used to transport the prefabricated wall panels to the floor, the positioning line is placed, and the U-shaped connecting steel clip 6 is fixed with concrete nails. The top of the prefabricated wall panel is coated with 1:2.5 cement mortar or special adhesive mortar with a coating thickness of 20mm, and the bottom is leveled and bonded with 1:2.5 dry-mixed mortar, and a wedge-shaped support block 7 is inserted for temporary fixation. The prefabricated wall panels are connected by bite results and filled with gypsum mortar or cement mortar. 14 days after the prefabricated wall panels are installed, the surface anti-cracking decorative plastering can be carried out. The surface of the wall is fully coated with interface agent, and alkali-resistant glass fiber cloth is used for different materials and joints, and anti-cracking mortar is applied for layered leveling, and then alkali-resistant fiber cloth is fully hung and modified gypsum mortar is used for plastering and compaction.
Claims
1. A prefabricated lightweight partition board, comprising a board body (1) with a rectangular outer contour, wherein the six faces of the board body (1) are two oppositely arranged board faces, two side faces and two end faces, and the characteristics are: A connecting groove (11) is respectively arranged between at least one of the two plate surfaces of the plate body (1) and the two end surfaces; the plate surface provided with the connecting groove (11) is also provided with a wire box (12); the wire box (12) is buried in the plate body (1); at least two connecting pipes (13) are respectively arranged between the two connecting grooves (11) and the wire box (12) located on the same plate surface; each connecting pipe (13) is buried in the plate body (1); and two ends of the connecting pipe (13) are respectively located in the wire box (12) and in the connecting groove (11).
2. The prefabricated lightweight partition board according to claim 1, characterized in that: The wire box (12) and the centers of the two connection slots (11) on the same board surface of the board body (1) are located on the same straight line, and the straight line is perpendicular to the two end surfaces of the board body (1).
3. The prefabricated lightweight partition board according to claim 1, characterized in that: The board body (1) is a gypsum board; or, the board body (1) is made of LC20 lightweight aggregate concrete.
4. The prefabricated lightweight partition board according to claim 1, characterized in that: A mutually adaptable snap-fit connection is arranged between the two side surfaces of the plate body (1).
5. The prefabricated lightweight partition board according to claim 1, characterized in that: The connecting pipe (13) is a metal pipe.
6. The prefabricated lightweight partition board according to claim 1, characterized in that: One end of the connecting pipe (13) is fixedly connected to the wire box (12).
7. An internal partition wall structure, comprising a wall body formed by sequentially splicing at least two prefabricated wall panels, an upper horizontal structure (2) located at the top of the wall body, a lower horizontal structure (3) located at the bottom of the wall body, and a vertical main structure (4) located at the side of the wall body, wherein the wall body is fixedly connected to the upper horizontal structure (2), the lower horizontal structure (3) and the vertical main structure (4), and characterized in that: At least one of the prefabricated wall panels is a prefabricated lightweight partition panel as described in any one of claims 1 to 6, and two end surfaces of the prefabricated lightweight partition panel are respectively fixedly connected to the lower horizontal structure (3) and the upper horizontal structure (2).
8. The inner partition wall structure according to claim 7, characterized in that: The end of the connecting pipe (13) located in the connecting groove (11) is connected to the extension pipe (5); the connecting groove (11) is filled with mortar, and the extension pipe (5) is buried in the mortar.
9. The inner partition wall structure according to claim 7, characterized in that: The vertical main structure (4) and the upper horizontal structure (2) are respectively fixedly mounted with U-shaped connecting steel clamps (6), the opening of the U-shaped connecting steel clamps (6) faces one side of the wall, and the wall is clamped in the U-shaped connecting steel clamps (6).
10. The inner partition wall structure according to claim 7, characterized in that: A wedge-shaped support block (7) is arranged between the prefabricated wall panel and the lower horizontal structure (3); the gap between the prefabricated wall panel and the lower horizontal structure (3) is filled with mortar; and the gap between the prefabricated wall panel and the upper horizontal structure (2) is filled with mortar.