Cooler for oil-free compressor

By designing a multi-layer heat exchange chamber and thermal conduction structure in an oil-free compressor, and using cooling medium to cool the thermal insulation plate and the V-shaped thermal conduction plate, the problem of poor cooling effect of the existing oil-free compressor gas cooler is solved, and a more efficient gas cooling effect is achieved.

CN222879838UActive Publication Date: 2025-05-16ANSHAN JIAPENG COMPRESSOR
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Patent Information

Application Number
CN202422019633.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-05-16
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The cooling effect of existing oil-free compressor gas coolers is poor, making it difficult to effectively cool high-temperature and high-pressure gases.

Method used

A cooler for an oil-free compressor is designed, and the thermal insulation plate and the V-shaped thermal conduction plate are cooled through the first and second cooling medium in the first and third heat exchange chambers. The thermal insulation plate and the V-shaped thermal conduction plate are used to conduct heat conduction on the high-temperature and high-pressure gas, thereby increasing the cooling area and effect.

Benefits of technology

By increasing the cooling area and improving the flow path of the cooling medium, the cooling effect of high-temperature and high-pressure gas is significantly improved, and the problem of poor cooling effect in the prior art is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooler for an oil-free compressor, which relates to the technical field of oil-free compressor equipment and comprises a shell, a pair of heat-conducting partition plates is arranged in the shell, and the shell is divided into a first heat exchange cavity, a second heat exchange cavity and a third heat exchange cavity by the pair of heat-conducting partition plates. A plurality of V-shaped heat conduction plates arranged in an array are arranged on the pair of heat conduction partition plates in a penetrating mode, and a plurality of heat dissipation pieces are arranged at the ends, located in the third heat exchange cavity, of the V-shaped heat conduction plates. The first cooling medium and the second cooling medium in the first heat exchange cavity and the third heat exchange cavity are used for cooling the pair of heat conduction partition plates and the V-shaped heat conduction plates, the pair of heat conduction partition plates and the V-shaped heat conduction plates conduct heat conduction on high-temperature and high-pressure gas, and then the gas is cooled; after gas enters the second heat exchange cavity, the volume of the gas is expanded, the pair of heat conduction partition plates and the V-shaped heat conduction plates make full contact with the gas, then the cooling area is increased, and the cooling effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil-free compressor equipment, in particular to a cooler for an oil-free compressor. Background Art

[0002] Oil-free compressors refer to compressors that do not use lubricating oil in the compressor cylinder. The crankcase of a fully oil-free compressor is a dry structure, and its connecting rod large and small holes, and the front and rear main bearings of the crankshaft generally use double-port sealed grease-containing ball bearings. Since no lubricating oil comes into contact with the compressed gas source during operation, the discharged gas does not contain oil or gas.

[0003] For example, the utility model patent with announcement number CN209041063U discloses an oil-free compressor air cooler, which cools the high-temperature and high-pressure gas by passing the high-temperature and high-pressure gas into the inner channel of the air cooling core, and the fins of the outer channel dissipate the heat on the inner channel. However, the expansion space of the high-temperature and high-pressure gas in the inner channel of the air cooling core is limited, and the heat dissipation effect of the device on the inner channel is poor, resulting in a relatively general cooling effect. Therefore, a cooler for an oil-free compressor is urgently needed to be developed. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the utility model provides a cooler for an oil-free compressor, in which a pair of heat-conducting baffles and a plurality of V-shaped heat-conducting plates are cooled by the first cooling medium and the second cooling medium in the first heat exchange chamber and the third heat exchange chamber, and the pair of heat-conducting baffles and the plurality of V-shaped heat-conducting plates conduct heat to the high-temperature and high-pressure gas, thereby cooling the gas. After the gas enters the second heat exchange chamber, its volume expands, and the pair of heat-conducting baffles and the plurality of V-shaped heat-conducting plates are in full contact with the gas, thereby increasing the cooling area and improving the cooling effect.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a cooler for an oil-free compressor, comprising a shell, a pair of heat-conducting baffles are arranged in the shell, the pair of heat-conducting baffles separate the shell into a first heat exchange chamber, a second heat exchange chamber and a third heat exchange chamber, a pair of heat-conducting baffles are penetrated by a plurality of V-shaped heat-conducting plates arranged in an array, a plurality of V-shaped heat-conducting plates are located at the end of the third heat exchange chamber, a plurality of heat sinks are arranged, a plurality of V-shaped heat-conducting plates are located at the end of the first heat exchange chamber and extend to the inner wall of the shell, one side of the shell and corresponding to the first heat exchange chamber Two first cover shells are provided at the positions of a heat exchange cavity and a second heat exchange cavity, a plurality of first through holes are provided on the side wall of the shell and located in the first cover shell, a second cover shell is provided on each of the first cover shells, a plurality of second through holes arranged staggered with the first through holes are provided on the first cover shell and located in the second cover shell, a first inlet pipe is provided in communication with each of the second cover shells, a second inlet pipe is provided in communication with the position of the third heat exchange cavity on one side of the first inlet pipe on the shell, and three outlet pipes are provided in communication with the side wall on the shell and opposite to the first inlet pipe.

[0006] Preferably, each of the heat dissipation elements comprises a heat transfer plate and a plurality of heat sinks, one side of the heat transfer plate is connected to the end of the V-shaped heat conducting plate, and the plurality of heat sinks are arranged on a side of the heat transfer plate away from the V-shaped heat conducting plate.

[0007] The utility model provides a cooler for an oil-free compressor, which has the following beneficial effects:

[0008] 1. The utility model cools a pair of heat-conducting baffles and a plurality of V-shaped heat-conducting plates through the first cooling medium and the second cooling medium in the first heat exchange cavity and the third heat exchange cavity. The pair of heat-conducting baffles and the plurality of V-shaped heat-conducting plates conduct heat to the high-temperature and high-pressure gas, thereby cooling the gas. After the gas enters the second heat exchange cavity, the volume expands. The pair of heat-conducting baffles and the plurality of V-shaped heat-conducting plates are in full contact with the gas, thereby increasing the cooling area and improving the cooling effect.

[0009] 2. In the utility model, the gas transfers heat to the V-shaped heat conducting plate, the V-shaped heat conducting plate transfers heat to the heat transfer plate, the heat transfer plate transfers heat to multiple heat sinks, and the second cooling medium cools the heat transfer plate and the heat sink, thereby cooling the V-shaped heat conducting plate and the gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a cross-sectional view of a cooler for an oil-free compressor according to the utility model;

[0011] Figure 2 The utility model is a cooler for an oil-free compressor Figure 1 Sectional view of the AA part;

[0012] Figure 3 The utility model is a schematic structural diagram of a cooler heat sink for an oil-free compressor.

[0013] In the figure: 1. shell; 1-1. first through hole; 2. heat-conducting baffle; 3. first heat exchange chamber; 4. second heat exchange chamber; 5. third heat exchange chamber; 6. V-shaped heat-conducting plate; 7. heat sink; 7-1. heat transfer plate; 7-2. heat sink; 8. first cover shell; 8-1. second through hole; 9. second cover shell; 10. first inlet pipe; 11. second inlet pipe; 12. outlet pipe. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] like Figure 1-3 As shown, a cooler for an oil-free compressor comprises a shell 1, wherein a pair of heat-conducting baffles 2 are arranged in the shell 1, wherein the pair of heat-conducting baffles 2 separate the shell 1 into a first heat exchange chamber 3, a second heat exchange chamber 4 and a third heat exchange chamber 5, wherein a plurality of V-shaped heat-conducting plates 6 arranged in an array are penetrated through the pair of heat-conducting baffles 2, wherein a plurality of V-shaped heat-conducting plates 6 are located at the end of the third heat exchange chamber 5 and a plurality of heat sinks 7 are provided, wherein the plurality of V-shaped heat-conducting plates 6 are located at the end of the first heat exchange chamber 3 and extend to the inner wall of the shell 1, wherein two first cover shells 8 are provided on one side of the shell 1 and correspond to the positions of the first heat exchange chamber 3 and the second heat exchange chamber 4, wherein a plurality of first through holes 1-1 are provided on the side wall of the shell 1 and located in the first cover shell 8, wherein each A second cover shell 9 is arranged on the first cover shell 8, and a plurality of second through holes 8-1 arranged staggered with the first through holes 1-1 are opened on the first cover shell 8 and located inside the second cover shell 9, and a first inlet pipe 10 is connected to each of the second cover shells 9, and a second inlet pipe 11 is connected to the shell body 1 at one side of the first inlet pipe and corresponding to the position of the third heat exchange chamber 5, and three outlet pipes 12 are connected to the shell body 1 and on the side wall opposite to the first inlet pipe 10; each of the heat dissipation elements 7 includes a heat transfer plate 7-1 and a plurality of heat dissipation fins 7-2, one side of the heat transfer plate 7-1 is connected to the end of the V-shaped heat conducting plate 6, and the plurality of heat dissipation fins 7-2 are arranged on the side of the heat transfer plate 7-1 away from the V-shaped heat conducting plate 6.

[0016] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process, which are as follows:

[0017] According to the instruction manual Figure 1-3It can be known that when the utility model is in use, high-temperature and high-pressure gas is introduced into the second heat exchange chamber 4 through the first inlet pipe 10 corresponding to the second heat exchange chamber 4. The gas first enters the second housing 9 through the first inlet pipe 10, and then enters the first housing 8 through the multiple second through holes 8-1 opened on the first housing 8, and then flows into the second heat exchange chamber 4 through the multiple first through holes 1-1 opened on the shell 1. The multiple first through holes 1-1 and the multiple second through holes 8-1 are staggered so that the intake is uniform, and the volume expansion pressure of the gas is reduced when entering the second heat exchange chamber 4. , a plurality of V-shaped heat conducting plates 6 arranged in an array and arranged on a pair of heat conducting baffles 2 are passed through to guide the airflow, so that the airflow is evenly distributed in the second heat exchange chamber 4, and the high-temperature gas transfers heat to the V-shaped heat conducting plates 6 and the pair of heat conducting baffles 2 to increase the temperature of the V-shaped heat conducting plates 6 and the pair of heat conducting baffles; when the high-temperature and high-pressure gas is introduced into the second heat exchange chamber 4, the first cooling medium (such as cooling water) is introduced into the first heat exchange chamber 3 through the first inlet pipe 10 corresponding to the first heat exchange chamber 3, and the second cooling medium (such as cooling water) is introduced into the third heat exchange chamber 5 through the second inlet pipe 11. Such as cooling wind), after the first cooling medium flows into the first heat exchange cavity 3 through the first cover shell 8 and the second cover shell 9, it cools the multiple V-shaped heat conduction plates 6 and the heat conduction baffle 2. After the second cooling medium enters the third heat exchange cavity 5, it cools the multiple heat sinks 7 and the heat conduction baffle 2 connected to the multiple V-shaped heat conduction plates 6. The multiple V-shaped heat conduction plates 6 and a pair of heat conduction baffles 2 conduct the heat of the high-temperature and high-pressure gas, cool the multiple V-shaped heat conduction plates 6 and a pair of heat conduction baffles 2, and then cool the gas, and enter the first heat exchange cavity 3, the second heat exchange cavity 4 and the second heat exchange cavity 5. The cooling medium in the cavity 4 or the cooled gas is discharged from the outlet pipe 12; the utility model cools a pair of heat-conducting baffles 2 and a plurality of V-shaped heat-conducting plates 6 through the first cooling medium and the second cooling medium in the first heat exchange cavity 3 and the third heat exchange cavity 5, and the pair of heat-conducting baffles 2 and the plurality of V-shaped heat-conducting plates 6 conduct heat to the high-temperature and high-pressure gas, thereby cooling the gas. After the gas enters the second heat exchange cavity 4, its volume expands, and the pair of heat-conducting baffles 2 and the plurality of V-shaped heat-conducting plates 6 fully contact with the gas, thereby increasing the cooling area and improving the cooling effect.

[0018] There is a possible implementation, each heat sink 7 includes a heat transfer plate 7-1 and a plurality of heat sinks 7-2, one side of the heat transfer plate 7-1 is connected to the end of the V-shaped heat conductive plate 6, and the plurality of heat sinks 7-2 are arranged on the side of the heat transfer plate 7-1 away from the V-shaped heat conductive plate 6, the gas transfers heat to the V-shaped heat conductive plate 6, the V-shaped heat conductive plate 6 transfers heat to the heat transfer plate 7-1, the heat transfer plate 7-1 transfers heat to the plurality of heat sinks 7-2, and the second cooling medium cools the heat transfer plate 7-1 and the heat sink 7-2, thereby cooling the V-shaped heat conductive plate 6 and the gas.

[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cooler for an oil-free compressor, comprising a housing (1), characterized in that: A pair of heat-conducting baffles (2) are arranged in the shell (1), and the pair of heat-conducting baffles (2) separate the shell (1) into a first heat exchange chamber (3), a second heat exchange chamber (4) and a third heat exchange chamber (5). A plurality of V-shaped heat-conducting plates (6) arranged in an array are provided through the pair of heat-conducting baffles (2). A plurality of heat sinks (7) are provided at the end of the plurality of V-shaped heat-conducting plates (6) located in the third heat exchange chamber (5). The plurality of V-shaped heat-conducting plates (6) are located at the end of the first heat exchange chamber (3) and extend to the inner wall of the shell (1). Two first covers (8) are provided on one side of the shell (1) and at positions corresponding to the first heat exchange chamber (3) and the second heat exchange chamber (4). A plurality of first through holes (1-1) are provided on the side wall of the shell (1) and located in the first cover shell (8); a second cover shell (9) is provided on each of the first cover shells (8); a plurality of second through holes (8-1) are provided on the first cover shell (8) and located in the second cover shell (9) and are arranged in a staggered manner with respect to the first through holes (1-1); a first inlet pipe (10) is provided in communication with each of the second cover shells (9); a second inlet pipe (11) is provided in communication with the shell (1) at one side of the first inlet pipe and corresponding to the position of the third heat exchange chamber (5); and three outlet pipes (12) are provided in communication with the side wall of the shell (1) and opposite to the first inlet pipe (10).

2. The cooler for an oil-free compressor according to claim 1, characterized in that: Each heat sink (7) comprises a heat transfer plate (7-1) and a plurality of heat sinks (7-2); one side of the heat transfer plate (7-1) is connected to the end of the V-shaped heat conducting plate (6); and the plurality of heat sinks (7-2) are arranged on a side of the heat transfer plate (7-1) away from the V-shaped heat conducting plate (6).

Citation Information

Patent Citations

  • Oil-free compressor air cooler

    CN209041063U