Peristaltic pump for sterile split charging simulation

By designing a peristaltic pump for sterile dispensing simulation, and using simplified hose installation and disassembly methods, the existing peristaltic pumps are solved in cumbersome operation in sterile dispensing, and the working efficiency and sterility are improved.

CN222879853UActive Publication Date: 2025-05-16SHANDONG LUKANG PHARMACEUTICAL GROUP SAITE CO LTD
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Patent Information

Application Number
CN202422162571.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-05-16
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The installation, disassembly and maintenance process of existing peristaltic pumps in sterile assembly is cumbersome, resulting in inefficient work.

Method used

A peristaltic pump for sterile disassembly simulation was designed, using a water inlet hose to bend to the bottom and pass out from the water outlet. The installation and disassembly of the hose is manually pushed, simplifying the operation process.

Benefits of technology

It saves maintenance time during device maintenance, improves work efficiency, and ensures the sterility of the overall process and the reliability of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222879853U_ABST
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Abstract

The utility model discloses a peristaltic pump for sterile subpackage simulation, which relates to the technical field of peristaltic pumps and comprises a shell, an adjusting button is arranged on the surface of the shell, a storage disc is fixedly mounted on the surface of the shell, and a servo motor is fixedly mounted on the surface of the inner wall of the shell. The output end of the servo motor rotationally penetrates through the inner wall and the outer wall of the shell, the cover plate is rotationally installed on the surface of the storage disc, the wire inlet is fixedly installed on the circumferential face of the storage disc, the wire outlet is fixedly installed on the circumferential face of the storage disc, and the water inlet hose is arranged on the inner wall of the storage disc. The water inlet hose can make contact with the storage disc after moving, the water inlet hose is blocked by the storage soft disc after making contact with the storage disc, the water inlet hose is bent towards the bottom, then the water inlet hose penetrates out of the water outlet, the device can be mounted and dismounted only by manually pushing the water inlet hose, and the time needed for maintaining the device during overhauling is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of peristaltic pumps, in particular to a peristaltic pump for aseptic filling simulation. Background Art

[0002] The background of peristaltic pumps in aseptic filling involves several key aspects: the need for aseptic operation, the basic working principle of peristaltic pumps and their specific advantages in the medical and pharmaceutical industries. In the medical, pharmaceutical and biotechnology industries, maintaining the sterility of the operation process is crucial.

[0003] Patent announcement number CN204253335U relates to a micro-pulsation peristaltic pump head and a peristaltic pump, the peristaltic pump head comprising a housing (1), a roller body (2), a roller (3) and a hose (4), the number of the rollers (3) being greater than 3, and the rollers (3) dividing the working surface of the hose (4) on the housing (1) into a first gradual curved surface interval (AB), a transmission curved surface interval (BC) and a second gradual curved surface interval (CD). The peristaltic pump head can effectively reduce the output pulsation of the peristaltic pump while reducing its operating speed and extending the service life of the hose.

[0004] In the above patent, by adopting the peristaltic pump head, the output pulsation of the peristaltic pump can be effectively reduced while reducing its operating speed and extending the service life of the hose. However, when installing the hose, disassembly and installation are relatively cumbersome, which wastes time during maintenance and reduces work efficiency. Utility Model Content

[0005] The utility model aims to make up for the deficiencies of the prior art and provides a peristaltic pump for aseptic filling simulation.

[0006] To achieve the above object, the utility model provides the following technical solutions: a peristaltic pump for aseptic filling simulation, comprising a housing, a regulating button is arranged on the surface of the housing, a peristaltic pump device and a positioning device are arranged on the surface of the housing;

[0007] Among them, the peristaltic pump device includes: a storage disc, a servo motor, a cover plate, a wire inlet, a wire outlet, a rotating plate, a roller and a water inlet hose, the storage disc is fixedly mounted on the surface of the shell, the servo motor is fixedly mounted on the inner wall surface of the shell, the output end of the servo motor rotates and penetrates the inner and outer walls of the shell, the cover plate is rotatably mounted on the surface of the storage disc, the wire inlet is fixedly mounted on the circumferential surface of the storage disc, the wire outlet is fixedly mounted on the circumferential surface of the storage disc, the rotating plate is fixedly mounted on the circumferential surface of the output end of the servo motor, the roller is rotatably mounted on both ends of the rotating plate, and the water inlet hose is arranged on the inner wall of the storage disc. After the water inlet hose moves, it will contact the storage disc. After the water inlet hose contacts the storage disc, it is blocked by the storage disk, so that the water inlet hose bends to the bottom, and then the water inlet hose passes through the water outlet.

[0008] The above-mentioned peristaltic pump device also includes: a water outlet pipe, a wire fixer and an injection needle, the water outlet pipe is fixedly installed at the end of the water inlet hose away from the wire inlet, the water outlet pipe is connected with the water inlet hose, the wire fixer is fixedly installed on the inner wall of the shell, the injection needle is fixedly installed at the end of the water outlet pipe away from the water inlet hose, the injection needle is connected with the water inlet hose through the water outlet pipe, the rotation of the roller will squeeze the water inlet hose, and after being squeezed, the water inlet hose will push the liquid inside to flow to the water outlet pipe, and then the medicine will be discharged through the injection needle.

[0009] As mentioned above, the water inlet hose contacts the line inlet, and the water inlet hose contacts the line outlet.

[0010] As mentioned above, the wire fixer is in contact with the water outlet pipe, and a torsion spring is arranged between the cover plate and the receiving disc, and the cover plate is driven to reset by the torsion spring.

[0011] The above-mentioned positioning device includes: a conveying device, a guide plate and an electric push rod. The conveying device is arranged at the bottom of the shell. The conveying device includes: a rotating shaft, a belt and a baffle. The guide plate is fixedly installed on the inner wall of the shell. The electric push rod is fixed and penetrates the inner and outer walls of the shell. When the bottle body moves, it will contact and be enlarged by the guide plate, so that the bottle body moves toward the center position of the belt. When the bottle body moves to the bottom of the injection needle, the sensing module detects the bottle body, and the control module starts the servo motor.

[0012] The above-mentioned positioning device also includes: splint one, a reset spring, splint two, a clamp, an infrared sensor and a sponge board, wherein the splint one is fixedly mounted on the output end surface of the electric push rod, the reset spring is fixedly mounted on the splint one and the end away from the electric push rod, the splint two is connected to the splint one through the reset spring, the clamp is fixedly mounted on the side of the splint two away from the splint one, the infrared sensor is fixedly mounted on the inner wall of the shell, the infrared sensor is internally provided with a sensing module and a control module, and the sponge board is fixedly mounted on the inner wall of the shell, the movement of the reset spring will drive the movement of the splint two, the movement of the splint two will push the bottle body to move in the direction of the sponge board, and push the splint two to move to cooperate with the sponge board.

[0013] As mentioned above, the control module is electrically connected to the servo motor, the guide plate is in contact with the belt, and the servo motor is started through the control module.

[0014] Compared with the prior art, the peristaltic pump for aseptic filling simulation has the following beneficial effects:

[0015] 1. The utility model. The water inlet hose is bent toward the bottom and then passed through the water outlet. The installation and disassembly of the device can be completed by manually pushing the water inlet hose, which saves the time required for maintenance during device inspection and improves work efficiency. The liquid medicine is discharged through the injection needle. The whole process does not require personnel to contact the liquid medicine, which ensures the sterility of the whole process and the reliability of the device.

[0016] 2. The utility model: After the water inlet hose is squeezed, it will push the liquid inside to flow to the outlet pipe, and then the liquid medicine will be discharged through the injection needle. The unmanned processing is completed through the set program, which improves the stability of the continuous operation of the device and the work efficiency. The sponge board will also protect the bottle body to prevent excessive pushing when facing bottles of different sizes, which will cause damage to the bottle body, thereby improving the protection of the device.

[0017] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the cross section of the storage disc of the utility model;

[0020] Figure 3 It is a schematic diagram of the position relationship structure of the roller of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure inside the shell of the utility model;

[0022] Figure 5 This is a structural schematic diagram of the position relationship of the injection needle of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the positioning device of the utility model.

[0024] In the figure: 1. shell; 2. adjustment button; 31. storage disc; 32. servo motor; 33. cover plate; 34. wire inlet; 35. wire outlet; 36. rotating plate; 37. roller; 38. water inlet hose; 39. water outlet pipe; 310. wire holder; 311. injection needle; 41. conveying device; 42. guide plate; 43. electric push rod; 44. clamping plate one; 45. reset spring; 46. clamping plate two; 47. clamp; 48. infrared sensor; 49. sponge plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1-6 As shown, the utility model provides a technical solution of a peristaltic pump for aseptic filling simulation: comprising a housing 1, an adjustment button 2 is arranged on the surface of the housing 1, and a peristaltic pump device and a positioning device are arranged on the surface of the housing 1;

[0027] The peristaltic pump device includes: a storage disc 31, a servo motor 32, a cover plate 33, an inlet 34, an outlet 35, a rotating plate 36, a roller 37 and a water inlet hose 38. The storage disc 31 is fixedly mounted on the surface of the shell 1, the servo motor 32 is fixedly mounted on the inner wall surface of the shell 1, the output end of the servo motor 32 rotates and penetrates the inner and outer walls of the shell 1, the cover plate 33 is rotatably mounted on the surface of the storage disc 31, the inlet 34 is fixedly mounted on the circumferential surface of the storage disc 31, the outlet 35 is fixedly mounted on the circumferential surface of the storage disc 31, the rotating plate 36 is fixedly mounted on the circumferential surface of the output end of the servo motor 32, the roller 37 is rotatably mounted on both ends of the rotating plate 36, and the water inlet hose 38 is arranged on the inner wall of the storage disc 31. The water inlet hose 38 can be installed and disassembled by manually pushing the water inlet hose 38, which saves the maintenance time required during the maintenance of the device and improves work efficiency.

[0028] The peristaltic pump device also includes: a water outlet pipe 39, a wire holder 310 and an injection needle 311. The water outlet pipe 39 is fixedly installed at the end of the water inlet hose 38 away from the wire inlet 34, and the water outlet pipe 39 is connected to the water inlet hose 38. The wire holder 310 is fixedly installed on the inner wall of the shell 1, and the injection needle 311 is fixedly installed at the end of the water outlet pipe 39 away from the water inlet hose 38. The injection needle 311 is connected to the water inlet hose 38 through the water outlet pipe 39. The overall process does not require personnel to contact with the medicine, thereby ensuring the sterility of the overall process and the reliability of the device.

[0029] The water inlet hose 38 contacts the line inlet 34 , and the water inlet hose 38 contacts the line outlet 35 .

[0030] The wire fixer 310 contacts the water outlet pipe 39 , and a torsion spring is provided between the cover plate 33 and the receiving disc 31 , so that the cover plate 33 is driven to reset by the torsion spring.

[0031] The cover plate 33 is manually rotated. After the cover plate 33 is rotated, the water inlet hose 38 is inserted into the inlet port 34. As the water inlet hose 38 is continuously pushed, the water inlet hose 38 moves and contacts the receiving disc 31. After the water inlet hose 38 contacts the receiving disc 31, it is blocked by the receiving disc 31, causing the water inlet hose 38 to bend toward the bottom. Then the water inlet hose 38 passes through the water outlet 35. The installation and disassembly of the device can be completed by manually pushing the water inlet hose 38, which saves the maintenance time during the inspection of the device and improves the work efficiency. The rotation of the output end of the servo motor 32 drives the rotating plate 36 to rotate. The rotation of the rotating plate 36 drives the roller 37 to rotate. The rotation of the roller 37 squeezes the water inlet hose 38. After being squeezed, the water inlet hose 38 pushes the internal liquid to flow to the water outlet pipe 39, and then the medicine is discharged through the injection needle 311. The whole process does not require personnel to contact with the medicine, which ensures the sterility of the whole process and the reliability of the device.

[0032] like Figure 1-6 As shown, the positioning device includes: a conveying device 41, a guide plate 42 and an electric push rod 43. The conveying device 41 is arranged at the bottom of the shell 1. The conveying device 41 includes: a rotating shaft, a belt and a baffle. The guide plate 42 is fixedly installed on the inner wall of the shell 1. The electric push rod 43 is fixed and penetrates the inner and outer walls of the shell 1. Unmanned processing is completed through a set program, which improves the stability of continuous operation of the device and work efficiency.

[0033] The positioning device also includes: a clamp 44, a reset spring 45, a clamp 47, an infrared sensor 48 and a sponge board 49. The clamp 44 is fixedly mounted on the output end surface of the electric push rod 43, the reset spring 45 is fixedly mounted on the clamp 44 and the end away from the electric push rod 43, the clamp 47 is fixedly mounted on the side of the clamp 46 away from the clamp 44, the infrared sensor 48 is fixedly mounted on the inner wall of the shell 1, and the infrared sensor 48 is provided with a sensing module and a control module. The sponge board 49 is fixedly mounted on the inner wall of the shell 1. The sponge board 49 will also protect the bottle body to prevent excessive pushing from causing damage to the bottle body when facing bottles of different sizes, thereby improving the protection of the device.

[0034] The control module is electrically connected to the servo motor 32 , the guide plate 42 is in contact with the belt, and the servo motor 32 is started by the control module.

[0035] The bottle is placed on the top of the conveying device 41. The rotation of the shaft will drive the belt to rotate. The rotation of the belt will drive the bottle on the top to move toward the injection needle 311. When the bottle moves, it will contact and be enlarged by the guide plate 42, so that the bottle moves toward the center of the belt. When the bottle moves to the bottom of the injection needle 311, the sensing module detects the bottle, and the control module starts the servo motor 32. The rotation of the output end of the servo motor 32 will drive the rotating plate 36 to rotate. The rotation of the rotating plate 36 will drive the roller 37 to rotate. The rotation of the roller 37 will squeeze the water inlet hose 38. After being squeezed, the water inlet hose 38 will push the liquid inside to flow to the water outlet pipe 39, and then pass through the injection needle 31. 1. The medicine is discharged and unmanned processing is completed through the set program, which improves the stability of continuous operation of the device and the work efficiency. The output end of the electric push rod 43 moves toward the bottle body. The movement of the output end of the electric push rod 43 will drive the movement of the splint 1 44. The movement of the splint 1 44 will drive the movement of the reset spring 45. The movement of the reset spring 45 will drive the movement of the splint 2 46. The movement of the splint 2 46 will push the bottle body to move in the direction of the sponge plate 49, pushing the splint 2 46 to move to cooperate with the sponge plate 49. While positioning the bottle body, the sponge plate 49 will also protect the bottle body to prevent excessive pushing from causing damage to the bottle body when facing bottles of different sizes, thereby improving the protection of the device.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A peristaltic pump for aseptic filling simulation, comprising a housing (1), characterized in that: The surface of the housing (1) is provided with an adjustment button (2), and the surface of the housing (1) is provided with a peristaltic pump device and a positioning device; The peristaltic pump device comprises: a storage disc (31), a servo motor (32), a cover plate (33), a line inlet (34), a line outlet (35), a rotating plate (36), a roller (37) and a water inlet hose (38), wherein the storage disc (31) is fixedly mounted on the surface of the housing (1), the servo motor (32) is fixedly mounted on the inner wall surface of the housing (1), the output end of the servo motor (32) rotates and penetrates the inner and outer walls of the housing (1), the cover plate (33) is rotatably mounted on the surface of the storage disc (31), the line inlet (34) is fixedly mounted on the circumferential surface of the storage disc (31), the line outlet (35) is fixedly mounted on the circumferential surface of the storage disc (31), the rotating plate (36) is fixedly mounted on the circumferential surface of the output end of the servo motor (32), the roller (37) is rotatably mounted on both ends of the rotating plate (36), and the water inlet hose (38) is arranged on the inner wall of the storage disc (31).

2. A peristaltic pump for aseptic filling simulation according to claim 1, characterized in that: The peristaltic pump device further comprises: a water outlet pipe (39), a wire fixer (310) and an injection needle (311); the water outlet pipe (39) is fixedly mounted on an end of the water inlet hose (38) away from the wire inlet port (34); the water outlet pipe (39) is communicated with the water inlet hose (38); the wire fixer (310) is fixedly mounted on the inner wall of the housing (1); the injection needle (311) is fixedly mounted on an end of the water outlet pipe (39) away from the water inlet hose (38); the injection needle (311) is communicated with the water inlet hose (38) via the water outlet pipe (39).

3. A peristaltic pump for aseptic filling simulation according to claim 2, characterized in that: The water inlet hose (38) contacts the line inlet (34), and the water inlet hose (38) contacts the line outlet (35).

4. A peristaltic pump for aseptic filling simulation according to claim 3, characterized in that: The wire fixer (310) is in contact with the water outlet pipe (39), and a torsion spring is provided between the cover plate (33) and the storage disc (31).

5. A peristaltic pump for aseptic filling simulation according to claim 4, characterized in that: The positioning device comprises: a conveying device (41), a guide plate (42) and an electric push rod (43); the conveying device (41) is arranged at the bottom of the housing (1); the conveying device (41) comprises: a rotating shaft, a belt and a baffle; the guide plate (42) is fixedly mounted on the inner wall of the housing (1); and the electric push rod (43) is fixedly penetrated through the inner and outer walls of the housing (1).

6. A peristaltic pump for aseptic filling simulation according to claim 5, characterized in that: The positioning device comprises: a clamping plate (44), a reset spring (45), a clamping plate (46), a fixture (47), an infrared sensor (48) and a sponge board (49), wherein the clamping plate (44) is fixedly mounted on the output end surface of the electric push rod (43), the reset spring (45) is fixedly mounted on the end of the clamping plate (44) away from the electric push rod (43), the clamping plate (46) is connected to the clamping plate (44) through the reset spring (45), the fixture (47) is fixedly mounted on the side of the clamping plate (46) away from the clamping plate (44), the infrared sensor (48) is fixedly mounted on the inner wall of the housing (1), the infrared sensor (48) is provided with a sensing module and a control module inside, and the sponge board (49) is fixedly mounted on the inner wall of the housing (1).

7. A peristaltic pump for aseptic filling simulation according to claim 6, characterized in that: The control module is electrically connected to the servo motor (32), and the guide plate (42) is in contact with the belt.

Citation Information

Patent Citations

  • Micro-pulsation peristaltic pump head and peristaltic pump

    CN204253335U