Chain wheel tensioning device of mixing machine

By designing a mixer sprocket tensioning device including transmission chain, slide rail, tension seat, tension sprocket and limiting components, the safety hazards of chain loosening and disengagement in the prior art are solved, and effective tensioning and simple installation of the chain are achieved.

CN222880247UActive Publication Date: 2025-05-16JIANGSU HONGYUN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421845132.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-16
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing sprocket tensioning device has a complex structure and is inconvenient to operate, making it difficult to effectively prevent the chain from loosening and disengaging, which poses safety hazards.

Method used

A hybrid sprocket tensioning device is designed, including a transmission chain, slide rail, tension seat, tension sprocket and limit assembly. By manually adjusting the position of the tension seat, the tension sprocket is meshed with the transmission chain, and the tension sprocket is positioned through the limit assembly.

Benefits of technology

It realizes double-sided or single-sided tensioning of the transmission chain, has good effect, simple structure, easy installation and adjustment, and has a wide range of application, avoiding safety hazards of loosening and disengagement of the chain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of chain wheel tensioning adjustment, and particularly relates to a chain wheel tensioning device of a mixing machine. The tensioning device comprises a transmission chain, a sliding rail, a tensioning seat connected to the sliding rail in a sliding mode, a tensioning chain wheel rotationally installed on the tensioning seat and a limiting assembly used for limiting the tensioning chain wheel. The tensioning seat is manually moved to drive the tensioning seat to slide along the sliding rail, the position of the tensioning seat is adjusted to enable the tensioning chain wheel to be meshed with the transmission chain, the transmission chain is tensioned, and the tensioning chain wheel is limited through the limiting assembly. The position of the tensioning seat is manually adjusted to enable the tensioning chain wheel to tension the transmission chain, positioning of the tensioning chain wheel is achieved through the limiting assembly, double-side / single-side tensioning of the transmission chain can be achieved, the tensioning effect is good, the structure is simple, installation is easy and convenient, and the transmission chain can be tensioned only by manually adjusting the position of the tensioning seat. And the tensioning degree can be adjusted according to needs, and the tensioning device is wide in application range.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sprocket tensioning and adjusting, and in particular relates to a sprocket tensioning device for a mixer. Background Art

[0002] In the process of battery slurry production, the slurry needs to be mixed. When mixing the slurry, the required high viscosity and high kneading properties are a major test for the mixer and the transmission chain. In order to meet the production needs, the existing mixers have added chain tensioning devices to the mixers. After the existing sprockets have worked for a period of time, the chain will become loose. If the sprocket tension is not adjusted, the chain may be separated from the rotating wheel. If it is in a high-speed running state, the chain may be thrown out directly, posing a threat to the surrounding personnel and equipment. Therefore, a tensioning device is needed to tension the chain to prevent accidental injuries. However, most of the existing tensioning devices have a complex structure, and the use of equipment such as hydraulic cylinders is inconvenient to operate. Therefore, it is urgent to develop a chain tensioning device that can tension the chain, has a simple structure and is easy to install. Utility Model Content

[0003] The purpose of the utility model is to overcome the defects in the prior art such as the inability to tension the chain, the complex structure and the time-consuming and labor-intensive installation, and to provide a mixer sprocket tensioning device which can tension the chain, has a simple structure and is easy to install.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a mixer sprocket tensioning device, comprising: a transmission chain used to drive the mixing paddle of the mixer, a slide rail installed under the transmission chain, a tensioning seat slidably connected to the slide rail, a tensioning sprocket installed on the tensioning seat by rotating the mounting shaft, and a limiting component used to limit the tensioning sprocket, the tensioning sprocket is meshed with the transmission chain for transmission; the tensioning seat is driven to slide along the slide rail by manually moving the tensioning seat, the position of the tensioning seat is adjusted to make the tensioning sprocket mesh with the transmission chain, the transmission chain is tensioned, and the tensioning sprocket is limited by the limiting component.

[0005] Furthermore, a limit block for limiting the position of the tensioning seat is provided on the outer side of the tensioning seat, a through hole is opened on the limit block, the through hole is provided with an internal thread, a limit screw is threadedly connected to the through hole, and the limit screw is screwed until the tensioning seat is tightened to achieve the limitation of the tensioning seat.

[0006] Furthermore, a sliding block is fixed on the lower surface of the tensioning seat, and the sliding block slides along the sliding rail.

[0007] Furthermore, a mounting hole is provided at the center of the tensioning seat, a mounting shaft is vertically fixed in the mounting hole, and the tensioning sprocket is rotated and mounted on the mounting shaft through a bearing.

[0008] Furthermore, two tensioning sprockets are provided, and the two tensioning sprockets are located at the front and rear ends of the transmission chain. The two tensioning sprockets are rotatably installed on the two tensioning seats respectively. The limiting assembly includes: two limiting rods arranged parallel to the slide rail and limiting nuts mounted on both ends of each limiting rod. The two limiting rods are distributed on both sides of the tensioning seat. Limiting holes are provided on both sides of the tensioning seat. The two ends of the limiting rod are respectively passed through the limiting holes located on the same side of the two tensioning seats. The limiting nuts are threadedly connected to the limiting rods until the limiting nuts press against the tensioning seat to achieve the positioning of the tensioning seat.

[0009] Furthermore, the tensioning sprocket is provided with one, and the tensioning sprocket is rotatably installed on the tensioning seat through an installation shaft, and the limit assembly includes: two limit rods arranged parallel to the slide rail and limit nuts mounted on both ends of each limit rod, the two limit rods are distributed on both sides of the tensioning seat, and limit holes are provided on both sides of the tensioning seat, one end of the limit rod is fixed to the frame of the mixer, and the other end is passed through the limit hole on one side of the tensioning seat, and the limit nut is threadedly connected to the limit rod until it presses against the tensioning seat to achieve the positioning of the tensioning seat.

[0010] The beneficial effects of a mixer sprocket tensioning device of the utility model are:

[0011] 1. The utility model manually adjusts the position of the tensioning seat so that the tensioning sprocket tensions the transmission chain, and the positioning of the tensioning sprocket is achieved through the limit assembly, so that the double-sided / single-sided tensioning of the transmission chain can be achieved, with good tensioning effect, simple structure and easy installation.

[0012] 2. The utility model only needs to manually adjust the position of the tensioning seat and the position of the tensioning sprocket to adjust the tension of the transmission chain. The tension can be adjusted as needed and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0014] Figure 1 This is the overall structure diagram of Embodiment 1 of the present utility model;

[0015] Figure 2 It is a partial structural diagram of Embodiment 1 of the present utility model;

[0016] Figure 3It is an overall structural diagram of embodiment 2 of the present utility model.

[0017] In the figure: 1, transmission chain, 2, slide rail, 3, tensioning seat, 4, tensioning sprocket, 5, limit assembly, 50, limit rod, 51, limit nut, 52, limit hole, 6, limit block, 7, through hole, 8, limit screw, 9, slider, 10, mounting hole, 11, mounting shaft. DETAILED DESCRIPTION

[0018] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0019] Example 1

[0020] like Figure 1-Figure 2 The specific embodiment of a mixer sprocket tensioning device of the utility model shown in the figure comprises a transmission chain 1 for driving a stirring paddle of the mixer, a slide rail 2 installed under the transmission chain 1, a tensioning seat 3 slidably connected to the slide rail 2, a tensioning sprocket 4 installed on the tensioning seat 3 by rotating an installation shaft, and a limiting assembly 5 for limiting the tensioning sprocket 4, the tensioning sprocket 4 is meshed with the transmission chain 1 for transmission; the tensioning seat 3 is manually moved to drive the tensioning seat 3 to slide along the slide rail 2, the position of the tensioning seat 3 is adjusted to make the tensioning sprocket 4 mesh with the transmission chain 1, the transmission chain 1 is tensioned, and the tensioning sprocket 4 is limited by the limiting assembly 5, so that the transmission chain 1 can be tensioned, and the tensioning degree can be adjusted according to needs, the tensioning effect is good, the structure is simple, and it is easy to install.

[0021] The outer sides of the two tensioning seats 3 are provided with a limit block 6 for limiting the tensioning seat 3. The limit block 6 is fixed on the frame of the mixer. A through hole 7 is provided on the limit block 6. The through hole 7 is provided with an internal thread. After the position of the tensioning seat 3 is adjusted, a limit screw 8 passes through the through hole 7 and is threadedly connected with the through hole 7. The limit screw 8 is screwed to the tensioning seat 3 to limit the tensioning seat 3. By arranging the limit block 6 and the limit screw 8 on the outer side of the tensioning seat 3, it is possible to effectively prevent the tensioning seat 3 from accidentally sliding off the slide rail 2 to cause tensioning failure, further ensuring that the tensioning device can operate normally.

[0022] In order to facilitate the tensioning seat 3 to slide on the slide rail 2 , a slider 9 is fixed on the lower surface of the tensioning seat 3 . The slider 9 slides along the slide rail 2 , and the tensioning seat 3 slides along the slide rail 2 through the slider 9 .

[0023] A mounting hole 10 is provided at the center of the tensioning seat 3 , a mounting shaft 11 is vertically fixed in the mounting hole 10 , and the tensioning sprocket 4 is rotatably mounted on the mounting shaft 11 via a bearing.

[0024] The two cams 3 are used to connect the two guide wheels 4, so that the two guide wheels 3 can be easily moved to the respective guide wheels 3. The two cams 3 are used to connect the two guide wheels 3, so that the two guide wheels 3 can be easily moved to the respective guide wheels 3. The limiting assembly 5 includes: two limiting rods 50 arranged parallel to the slide rail 2 and limiting nuts 51 threadedly connected to both ends of each limiting rod 50, the two ends of each limiting rod 50 are respectively connected to the two tensioning seats 3, the two limiting rods 50 are respectively distributed on both sides of the tensioning seat 3, and limiting holes 52 are provided on both sides of the tensioning seat 3. The two ends of the limiting rod 50 are respectively passed through the limiting holes 52 located on the same side of the two tensioning seats 3, and the limiting nuts 51 are threadedly connected to the limiting rods 50 until the limiting nuts 51 press against the tensioning seat 3 to achieve the positioning of the tensioning seat 3. In this embodiment, the installation process of the limit rod 50 is as follows: first, the two ends of a limit rod 50 are respectively passed through the limit holes 52 located on the same side of the two tensioning seats 3, and the position of the tensioning seat 3 is adjusted to make the tensioning sprocket 4 engage with the transmission chain 1, and the transmission chain 1 is tensioned, and the limit nuts 51 arranged on the two ends of the limit rod 50 are screwed to respectively realize the positioning of the two tensioning seats 3, and then the other limit rod 50 is installed in the same way to realize the positioning of the tensioning seat 3, which can realize bilateral tensioning of the transmission chain 1. It has a simple structure and is easy to install. The tensioning degree can be adjusted at any time according to needs, and the tensioning effect is good and the application range is wide.

[0025] Example 2

[0026] See also Figure 3, a tensioning sprocket 4 is provided, and the tensioning sprocket 4 is rotatably installed on the tensioning seat 3 through the installation shaft 11. The tensioning sprocket 4 is located at the outside of the transmission chain 1, and the unilateral tensioning of the transmission chain 1 is realized by a tensioning sprocket 4. The tensioning seat 3 is provided with a limiting assembly 5 to realize the positioning of the tensioning sprocket 4. The limiting assembly 5 includes: two limiting rods 50 arranged in parallel with the slide rail 2 and limiting nuts 51 threadedly connected to both ends of each limiting rod 50. The two limiting rods 50 are distributed on both sides of the tensioning seat 3, and both ends of each limiting rod 50 are respectively threadedly connected with limiting nuts 51. Limiting holes 52 are provided on both sides of the tensioning seat 3. One end of the limiting rod 50 is fixed on the frame of the mixer, and the other end passes through the limiting hole 52 on the tensioning seat 3. The limiting nut 51 is threadedly connected to the limiting rod 50, and the limiting nut 51 is screwed until it presses against the tensioning seat 3 to realize the positioning of the tensioning seat 3. In this embodiment, the installation process of the limit rod 50 is as follows: first, one end of the limit rod 50 is fixed to the frame of the mixer, and the other end of the limit rod 50 is passed through the limit hole 52, and then a limit nut 51 is threadedly connected to the end of the limit rod 50, and the position of the tensioning seat 3 is manually adjusted so that the tensioning sprocket 4 tightens the transmission chain 1, and the limit nut 51 at the end of the limit rod 50 is screwed so that the limit nut 51 tightens the tensioning seat 3 to achieve positioning of the tensioning seat 3, thereby achieving unilateral tensioning of the transmission chain 1. The structure is simple and the installation is easy. The tensioning degree can be adjusted at any time according to needs, and the tensioning effect is good and the application range is wide.

[0027] It should be understood that the specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or modifications derived from the spirit of the present invention are still within the scope of protection of the present invention.

Claims

1. A mixer sprocket tensioning device, characterized in that: include: A transmission chain (1) for driving a stirring paddle of a mixer, a slide rail (2) installed below the transmission chain (1), a tensioning seat (3) slidably connected to the slide rail (2), a tensioning sprocket (4) rotatably installed on the tensioning seat (3) via an installation shaft (11), and a limiting assembly (5) for limiting the position of the tensioning sprocket (4), wherein the tensioning sprocket (4) meshes with the transmission chain (1) for transmission; the tensioning seat (3) is manually moved to drive the tensioning seat (3) to slide along the slide rail (2), the position of the tensioning seat (3) is adjusted to mesh with the transmission chain (1), the transmission chain (1) is tensioned, and the tensioning sprocket (4) is limited by the limiting assembly (5).

2. A mixer sprocket tensioning device according to claim 1, characterized in that: A limit block (6) for limiting the position of the tension seat (3) is arranged on the outer side of the tension seat (3); a through hole (7) is opened on the limit block (6); the through hole (7) is provided with an internal thread; a limit screw (8) is threadedly connected to the through hole (7); the limit screw (8) is screwed to press against the tension seat (3) to limit the position of the tension seat (3).

3. A mixer sprocket tensioning device according to claim 2, characterized in that: A sliding block (9) is fixed on the lower surface of the tensioning seat (3), and the sliding block (9) slides along the sliding rail (2).

4. A mixer sprocket tensioning device according to claim 3, characterized in that: A mounting hole (10) is provided at the center of the tensioning seat (3), a mounting shaft (11) is vertically fixed in the mounting hole (10), and the tensioning sprocket (4) is rotatably mounted on the mounting shaft (11) via a bearing.

5. A mixer sprocket tensioning device according to claim 4, characterized in that: Two tensioning sprockets (4) are provided, and the two tensioning sprockets (4) are rotatably mounted on the two tensioning seats (3) respectively. The limiting assembly (5) comprises: two limiting rods (50) arranged parallel to the slide rail (2) and limiting nuts (51) threadedly connected to the two ends of each limiting rod (50). Limiting holes (52) are provided on both sides of the tensioning seat (3). The two ends of the limiting rod (50) are respectively passed through the limiting holes (52) located on the same side of the two tensioning seats (3). The limiting nuts (51) are threadedly connected to the limiting rods (50) until the limiting nuts (51) press against the tensioning seat (3) to achieve the positioning of the tensioning seat (3).

6. A mixer sprocket tensioning device according to claim 5, characterized in that: The tensioning sprocket (4) is provided with one, and the tensioning sprocket (4) is rotatably installed on the tensioning seat (3) through the installation shaft (11). The limiting assembly (5) includes: two limiting rods (50) arranged in parallel with the slide rail (2) and limiting nuts (51) threadedly connected to the two ends of each limiting rod (50). Limiting holes (52) are provided on both sides of the tensioning seat (3). One end of the limiting rod (50) is fixed to the frame of the mixer, and the other end is passed through the limiting hole (52) on the tensioning seat (3). The limiting nut (51) is threadedly connected to the limiting rod (50) until it presses against the tensioning seat (3), thereby realizing the positioning of the tensioning seat (3).