Pipeline leaking stoppage device
By designing a pipe leakage plugging device including stoppers, multi-layer pressing rings and sealing gaskets, the problem of water leakage between the suction port pipe and the wall is solved, effective sealing and stable connection are achieved, and the stability and production efficiency of the water circulation system are improved.
Patent Information
- Application Number
- CN202422032363.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the water circulation system of steel plants, the sealing joints between the suction port pipes and the walls are prone to leakage, resulting in problems such as waste of water resources, pipeline corrosion and production suspension.
A pipe leakage plugging device is designed, including a stop, a multi-layer pressing ring and a sealing gasket. Through the layer-layer stacking and tight fit of these components, a stable structural system is formed to fill and seal the joints between the pipe and the wall to prevent water leakage.
Effectively prevent water flow from leaking from the joints, enhance the connection strength between the pipes and the walls, improve the stability of the water supply system, extend the service life, reduce maintenance and replacement costs, and maintain the production rhythm.
Smart Images

Figure CN222880554U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of waterproofing and leak-proofing, and in particular to a pipeline leak-proofing device. Background Art
[0002] In the heavy industry of steel mills, the recycling of water resources is not only an important environmental protection measure, but also a key link in improving production efficiency and reducing operating costs. In the steel production process, a large amount of cooling water, process water, etc. need to be reused after treatment to reduce dependence on natural water resources. In this circulation system, the water intake pipe is a key component connecting the water source and the water treatment facilities. Its stability and sealing are directly related to the operating efficiency and safety of the entire water circulation system.
[0003] However, in actual application, the seal between the water suction pipe and the wall is filled with filler in the gap between the two, and the outside is sealed with concrete in an annular wrapping; during the daily water supply process, the pipe will have slight vibrations, and as time goes on, the joints between the pipe and the wall will leak. Once a leak occurs, the pipe will be continuously impacted by the water flow at the gap, which will accelerate the corrosion of the pipe, and the gap will gradually become larger, causing a waste of water resources. If the leak is too large, it may cause the water level in the pool to drop sharply, resulting in the inability of the water pump to pump water, and then causing the entire production system to stop production. If the leak needs to be sealed, the pool needs to be emptied before sealing, which is time-consuming and labor-intensive, affecting the production rhythm, so it needs to be improved. Utility Model Content
[0004] In order to solve the problem of water leakage at the joint between the pipeline and the wall, the present application provides a pipeline leakage plugging device.
[0005] The present application provides a pipeline leak plugging device that adopts the following technical solution:
[0006] A pipeline plugging device comprises a block arranged on the pipeline, a first pressure ring is arranged on one side of the block, a sleeve ring is arranged on the side of the first pressure ring away from the block, a second pressure ring is arranged on the side of the sleeve ring away from the first pressure ring, a first sealing gasket for filling the gap between the pipeline and the wall is arranged on the side of the second pressure ring away from the sleeve ring, the first pressure ring, the sleeve ring, the second pressure ring and the first sealing gasket are arranged in sequence from the block toward the pipeline wall, a pressure relief pipeline is arranged on the sleeve ring, the pressure relief pipeline is connected with the inside of the pipeline, and an overflow valve is arranged on the pressure relief pipeline.
[0007] Since the pipeline will vibrate slightly during the daily water supply process, as time goes by, the joints between the pipeline and the wall will leak. Once leakage occurs, the pipeline will be corroded due to the continuous impact of water flow at the gap, and the gap will gradually become larger, causing a waste of water resources. By adopting the above technical solution, including a block, the block is welded and fixed on the pipeline, and the block is sequentially installed with a first pressure ring, a sleeve ring, a second pressure ring and a first sealing gasket in the direction of the pipeline wall; through the close fit of the first sealing gasket and the compression of the multi-layer pressure ring, the device can effectively fill and seal the joint between the pipeline and the wall to prevent water from flowing from the joint. The block, the first pressure ring, the sleeve ring and the second pressure ring are stacked layer by layer to form a stable structural system, which can resist the tiny displacement of the pipeline caused by water flow impact or natural vibration, and can also enhance the connection strength between the pipeline and the wall to a certain extent, and improve the stability of the entire water supply system. At the same time, the pressure relief valve can release the excess pressure and water in the pipeline in time to ensure the safe and stable operation of the pipeline system. It can also achieve rational utilization and conservation of water resources through directional discharge and collection of overflow water resources, extend the service life of the joints between pipelines and walls, reduce the maintenance and replacement costs caused by leakage, and maintain the production rhythm.
[0008] Optionally, a second sealing gasket for sealing is provided between the stopper and the first pressure ring, and two ends of the second sealing gasket are respectively fitted with the stopper and the first pressure ring.
[0009] By adopting the above technical solution, the second sealing gasket is installed between the stopper and the first pressure ring; through the setting of the second sealing gasket, an effective seal can be formed to absorb part of the vibration energy and reduce the impact of these vibrations on the connection part between the stopper and the first pressure ring, thereby maintaining the tightness of the seal and further extending the service life of the entire device.
[0010] Optionally, both sides of the second sealing gasket are provided with circumferential rings.
[0011] By adopting the above technical solution, the circumferential ring is opened on both sides of the second sealing gasket; through the setting of the circumferential ring, the contact area between the second sealing gasket and the block and the first pressure ring can be increased, thereby providing a tighter sealing effect and effectively filling the tiny gap between the sealing surfaces.
[0012] Optionally, the number of the first pressure rings is two, any one of the first pressure rings is semicircular, and an area for fixing to the pipeline is formed between the two first pressure rings.
[0013] By adopting the above technical solution, the first pressure ring is semicircular, and the number of the first pressure rings is two; through the selection of the first pressure ring, the two semicircular first pressure rings can be tightly wrapped on the pipe, and together with the second sealing gasket and the ring and other components, a complete sealing system is formed, which can more effectively reduce the leakage of water from the joint between the pipe and the wall, improve the reliability and durability of the seal, and at the same time it is convenient to install and easy to operate.
[0014] Optionally, a plurality of fixing bolts for fixing are provided between the two first pressure rings, and the plurality of fixing bolts are sequentially arranged at the connection between the two first pressure rings.
[0015] By adopting the above technical solution, the two first pressure rings are fixed by fixing bolts; by setting the fixing bolts, the tight connection can ensure that the sealing gasket (such as the second sealing gasket) between the first pressure ring and the pipeline is subjected to sufficient pressure, thereby maintaining the tightness of the seal. Tight sealing is the key to preventing water from leaking from the joint between the pipeline and the wall.
[0016] Optionally, a third sealing gasket for sealing is provided between the two first pressure rings.
[0017] By adopting the above technical solution, the third sealing gasket is installed between the two first pressure rings; through the provision of the third sealing gasket, the possible small gap between the two first pressure rings can be filled to ensure the integrity of the entire sealing structure.
[0018] Optionally, a slope for assembly is provided on one side of each of the first pressure rings, and the slope is provided on a side of the first pressure ring close to the sleeve ring.
[0019] By adopting the above technical solution, a bevel is provided on the first pressure ring; through the setting of the bevel, the bevel can be used as a guide surface, making it easier to align and install the components, reducing the difficulty and time of assembly, and facilitating assembly and positioning.
[0020] Optionally, the second pressing ring is conical, and a conical pressing groove for assembling with the second pressing ring is provided on the sleeve ring, and the conical pressing groove is provided on a side of the sleeve ring close to the second pressing ring.
[0021] By adopting the above technical solution, the conical pressure groove is opened on the sleeve ring; through the setting of the conical pressure groove, a tighter fit can be formed between the second pressure ring and the sleeve ring, which has a guiding effect and is convenient for installation and disassembly.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] Through the close fit of the first sealing gasket and the compression of the multi-layer pressure ring, the device can effectively fill and seal the joint between the pipe and the wall to prevent water from leaking out from the joint. The stacking of the block, the first pressure ring, the sleeve ring and the second pressure ring forms a stable structural system, which can resist the slight displacement of the pipe caused by water flow impact or natural vibration, and can also enhance the connection strength between the pipe and the wall to a certain extent, and improve the stability of the entire water supply system. At the same time, the pressure relief valve can release the excess pressure and water in the pipe in time to ensure the safe and stable operation of the pipe system. It can also realize the rational use and conservation of water resources by directional discharge and collection of overflow water resources, extend the service life of the joint between the pipe and the wall, reduce the maintenance and replacement costs caused by leakage, and maintain the production rhythm;
[0024] By setting the second sealing gasket, an effective seal can be formed, part of the vibration energy can be absorbed, and the influence of these vibrations on the connection part between the stopper and the first pressure ring can be reduced, thereby maintaining the tightness of the seal and further extending the service life of the entire device;
[0025] By setting the inclined surface, the inclined surface can be used as a guide surface, making it easier to align and install the components, reducing the difficulty and time of assembly, and facilitating assembly and positioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a pipeline leak plugging device in an embodiment of the present application.
[0027] Figure 2 It is a cross-sectional view of a pipeline leak plugging device in an embodiment of the present application.
[0028] Explanation of the reference numerals in the accompanying drawings: 1. pipeline; 2. block; 3. first pressure ring; 31. inclined plane; 4. sleeve ring; 5. second pressure ring; 6. first sealing gasket; 7. second sealing gasket; 8. fixing bolt; 9. pressure relief pipeline; 91. overflow valve; 10. conical pressure groove; 11. third sealing gasket; 12. wall. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-2 This application is described in further detail.
[0030] The present application embodiment discloses a pipeline leak plugging device. Figure 1 The pipeline plugging device includes a block 2, which is in a ring shape. The block 2 is sleeved on the pipeline 1 and fixed by welding. In this embodiment, the pipeline 1 is installed on the wall 12.
[0031] Reference Figure 1 and Figure 2A first pressure ring 3, a sleeve ring 4, a second pressure ring 5 and a first sealing gasket 6 are sequentially installed on one side of the block 2. The first pressure ring 3, the sleeve ring 4, the second pressure ring 5 and the first sealing gasket 6 are sequentially installed from the block 2 toward the wall 12, and the first sealing gasket 6 is attached to the joint between the pipe 1 and the wall 12; due to the close fit of the first sealing gasket 6 and the compression effect of the multiple layers of pressure rings, the device can effectively fill and seal the joint between the pipe 1 and the wall 12 to prevent water from leaking out of the joint. The block 2, the first pressure ring 3, the sleeve ring 4 and the second pressure ring 5 are stacked layer by layer to form a stable structural system.
[0032] Reference Figure 1 and Figure 2 In this embodiment, the number of the first pressure rings 3 is two, each of which is a semicircular structure, and an area for fixing with the pipe 1 is formed between the two first pressure rings 3; the two semicircular first pressure rings 3 can be tightly wrapped on the pipe 1, and together with the second sealing gasket 7 and the ring 4 and other components form a complete sealing system, which can more effectively reduce the leakage of water from the joint between the pipe 1 and the wall 12, improve the reliability and durability of the seal, and at the same time, it is convenient to install and easy to operate.
[0033] Reference Figure 1 and Figure 2 A third sealing gasket 11 is installed between the two first pressure rings 3. The third sealing gasket 11 can fill the small gap that may exist between the two first pressure rings 3 to ensure the integrity of the entire sealing structure.
[0034] Reference Figure 1 and Figure 2 A plurality of fixing bolts 8 are installed between the two first pressure rings 3, and the fixing bolts 8 are sequentially installed at the connection between the two first pressure rings 3; the tight connection can ensure that the sealing gasket between the first pressure ring 3 and the pipeline 1 is subjected to sufficient pressure, thereby maintaining the tightness of the seal. Tight sealing is the key to preventing water from leaking from the joint between the pipeline 1 and the wall 12.
[0035] Reference Figure 1 and Figure 2 A second sealing gasket 7 is installed between the whole formed by the two first pressure rings 3 and the stopper 2, and the two ends of the second sealing gasket 7 are respectively in contact with the stopper 2 and the two first pressure rings 3. At the same time, circumferential rings are provided on both sides of the second sealing gasket 7. In this embodiment, the first sealing gasket 6, the second sealing gasket 7 and the third sealing gasket 11 are all made of rubber material; the second sealing gasket 7 can form an effective seal, absorb part of the vibration energy, and reduce the influence of these vibrations on the connection part between the stopper 2 and the first pressure ring 3, thereby maintaining the tightness of the seal and further extending the service life of the entire device.
[0036] Reference Figure 1 and Figure 2In this embodiment, each first pressure ring 3 is provided with a bevel 31, and the bevel 31 is provided at one end of the first pressure ring 3 away from the stopper 2. The bevel 31 can be used as a guide surface to make it easier to align and install the sleeve 4, thereby reducing the difficulty and time of assembly and facilitating assembly and positioning.
[0037] Reference Figure 1 and Figure 2 In this embodiment, the second pressing ring 5 is in a conical structure, and a conical pressing groove 10 is provided on the sleeve ring 4. The second pressing ring 5 is assembled with the sleeve ring 4 through the conical pressing groove 10, so that a tighter fit can be formed between the second pressing ring 5 and the sleeve ring 4, which has a guiding effect and is convenient for installation and disassembly.
[0038] Reference Figure 1 In this embodiment, a pressure relief pipeline 9 is installed on the collar 4, the pressure relief pipeline 9 is connected to the inside of the pipeline 1, and an overflow valve 91 for controlling the on and off of the pressure relief pipeline 9 is installed on the pressure relief pipeline 9.
[0039] The implementation principle of a pipeline 1 plugging device in an embodiment of the present application is as follows: when plugging a leak in the pipeline 1, first clean the surface of the pipeline 1 and the installation area, place the first sealing gasket 6 in the gap between the pipeline 1 and the wall 12, ensure that it can completely cover and seal the gap, and the conical second pressure ring 5 fits tightly with the sleeve ring 4, and the sleeve ring 4 is placed on the first pressure ring 3, and then the two semicircular first pressure rings 3 are tightly wrapped around the pipeline 1, and sealed by the third sealing gasket 11, and the two first pressure rings 3 are fixed to the pipeline 1 with fixing bolts 8. After confirming that all parts have been correctly installed and the position is correct, the stopper 2 is placed on the outside of the first pressure ring 3, and the stopper 2 is welded to the pipeline 1 using welding equipment to complete the installation of the entire plugging device;
[0040] At the same time, if the water leakage is large, the overflow valve 91 can be opened to introduce the leaked water into the pool through the pressure relief pipeline 9 to avoid wasting water resources; through the close fit of the first sealing pad 6 and the compression of the multi-layer pressure ring, the device can effectively fill and seal the joint between the pipeline 1 and the wall 12 to prevent water from leaking out from the joint. The stacking of the block 2, the first pressure ring 3, the sleeve ring 4 and the second pressure ring 5 forms a stable structural system, which can resist the slight displacement of the pipeline 1 caused by water flow impact or natural vibration, and can also enhance the connection strength between the pipeline 1 and the wall 12 to a certain extent, and improve the stability of the entire water supply system. At the same time, the pressure relief valve can release the excess pressure and water volume in the pipeline 1 in time to ensure the safe and stable operation of the pipeline 1 system. It can also realize the rational use and conservation of water resources by directional discharge and collection of overflow water resources, extend the service life of the joint between the pipeline 1 and the wall 12, reduce the maintenance and replacement costs caused by leakage, and maintain the production rhythm.
[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A pipeline plugging device, comprising a stopper (2) arranged on a pipeline (1), characterized in that: A first pressure ring (3) is arranged on one side of the block (2); a sleeve ring (4) is arranged on the side of the first pressure ring (3) away from the block (2); a second pressure ring (5) is arranged on the side of the sleeve ring (4) away from the first pressure ring (3); a first sealing gasket (6) for filling the gap between the pipeline (1) and the wall is arranged on the side of the second pressure ring (5) away from the sleeve ring (4); the first pressure ring (3), the sleeve ring (4), the second pressure ring (5) and the first sealing gasket (6) are arranged in sequence from the block (2) towards the wall of the pipeline (1); a pressure relief pipeline (9) is arranged on the sleeve ring (4); the pressure relief pipeline (9) is connected to the inside of the pipeline (1); and a relief valve (91) is arranged on the pressure relief pipeline (9).
2. A pipeline plugging device according to claim 1, characterized in that: A second sealing gasket (7) for sealing is provided between the stopper (2) and the first pressure ring (3), and two ends of the second sealing gasket (7) are respectively in contact with the stopper (2) and the first pressure ring (3).
3. A pipeline (1) leak-proof device according to claim 2, characterized in that: Both sides of the second sealing gasket (7) are provided with circumferential rings.
4. A pipeline plugging device according to claim 1, characterized in that: The number of the first pressure rings (3) is two, and each of the first pressure rings (3) is semicircular, and an area for fixing to the pipeline (1) is formed between the two first pressure rings (3).
5. A pipeline (1) leak plugging device according to claim 4, characterized in that: A plurality of fixing bolts (8) for fixing are arranged between the two first pressure rings (3), and the plurality of fixing bolts (8) are arranged in sequence at the connection between the two first pressure rings (3).
6. A pipeline (1) leak-proof device according to claim 4, characterized in that: A third sealing gasket (11) for sealing is arranged between the two first pressure rings (3).
7. A pipeline (1) leak-proof device according to claim 4, characterized in that: One side of each of the first pressure rings (3) is provided with an inclined surface (31) for assembly, and the inclined surface (31) is provided on a side of the first pressure ring (3) close to the sleeve ring (4).
8. A pipeline plugging device according to claim 1, characterized in that: The second pressing ring (5) is conical in shape, and the sleeve ring (4) is provided with a conical pressing groove (10) for assembling with the second pressing ring (5). The conical pressing groove (10) is provided on a side of the sleeve ring (4) close to the second pressing ring (5).