Rotary flash drying machine
By designing heating, dispersion and filtration components in the flash dryer, the problems of uneven diffusion of hot air, insufficient material dispersion and incomplete exhaust gas filtration are solved, and a more efficient drying effect and a cleaner environment are achieved.
Patent Information
- Application Number
- CN202421847635.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing flash dryers have problems such as uneven diffusion of hot air, insufficient dispersion of materials that are prone to agglomeration, and incomplete filtration of waste gas, resulting in poor drying effect and environmental pollution.
A rotary flash dryer is designed to generate hot air by heating the assembly and direct it into the drying tower from multiple angles, disperse the wet material into fine particles through the dispersion assembly, and filter the exhaust gas several times through the filter assembly.
The full and even diffusion of hot air is achieved, the drying effect of materials is improved, the effective filtration of waste gas is ensured, and environmental pollution is avoided.
Smart Images

Figure CN222881559U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flash drier, in particular to a rotary flash drier. Background Art
[0002] Flash dryer is a fast and efficient drying equipment, which can dry wet materials, reduce production costs and improve product quality. It can be used to dry a variety of materials, such as powders, granules, filter cakes, etc., and is particularly suitable for chemical, pharmaceutical, food and feed industries.
[0003] At present, there are some flash dryer products on the market, such as a flash dryer disclosed on the Chinese Patent Network, with the announcement number CN206330382U. This flash dryer can reduce the moisture in the flash dryer, improve the drying efficiency of the material, reduce material waste, and improve work efficiency. However, there are some defects and deficiencies that need to be improved: (1) After the hot air is introduced into some existing flash dryers, it is difficult to fully and evenly diffuse the hot air to the entire drying chamber, and there are often drying dead corners in the drying chamber, resulting in insufficient drying of the material; (2) Due to the structural design, some existing flash dryers are difficult to effectively disperse materials that are easy to agglomerate, so that the materials cannot fully contact with the hot air, resulting in poor drying effect of the flash dryer; (3) After the drying is completed, some existing flash dryers are difficult to effectively filter the exhaust gas, so that the exhaust gas containing a small amount of impurities such as dust is directly discharged into the atmosphere, thereby polluting the environment. Therefore, in view of the above problems, a rotary flash dryer provided by the utility model is of great significance. Utility Model Content
[0004] The utility model provides a rotary flash dryer, which can generate hot air through a heating component, and can introduce the hot air into a drying tower from multiple angles through various air inlets, so as to fully and evenly diffuse the hot air to the entire drying tower, thereby effectively avoiding the generation of drying dead corners in the drying tower and causing the material to be not dried thoroughly enough; the wet material in the drying tower can be dispersed by a dispersion component to form fine particles, and the material that is easy to agglomerate can be completely decomposed so that it can fully contact with the hot air, thereby effectively improving the drying effect of the flash dryer; the exhaust gas discharged after drying can be filtered multiple times by a filtering component to effectively absorb and filter a small amount of impurities such as dust remaining in the exhaust gas, thereby avoiding the exhaust gas being directly discharged into the atmosphere and causing pollution to the environment, and in summary, the problems in the background technology are solved.
[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0006] The utility model discloses a rotary flash dryer, comprising a drying tower, a cyclone separator and a filter bin, a heating assembly is arranged below the drying tower, a partition is fixedly connected to the inner wall of the drying tower, a dispersion assembly is arranged below the partition, a plurality of air inlets are arranged on the side wall of the drying tower, a feed inlet is arranged on the drying tower, an air outlet pipe is connected between the drying tower and the cyclone separator, an air guide pipe is connected between the filter bin and the cyclone separator, a plurality of card slots and exhaust ports are respectively arranged on the top and one side of the filter bin, the slot length of the card slot is equal to the inner wall width of the filter bin, and a filter assembly is arranged on the top of the filter bin;
[0007] The heating assembly includes a blower and a heating chamber, the blower is equipped with a blast pipe, the other end of the blast pipe is fixedly connected to the bottom of the heating chamber and communicated with the inner cavity of the heating chamber, power supply seats are installed on both sides of the inner cavity of the heating chamber, electric heating wires are electrically connected between the power supply seats, and a plurality of hot air pipes are fixedly connected to the top of the heating chamber;
[0008] The dispersion assembly includes a motor, which is installed in the drying tower and located below the partition. A dispersion shaft is installed at the output end of the motor, and the dispersion shaft passes through the partition. A plurality of dispersion sheets are fixedly connected to the shaft body.
[0009] The filter assembly comprises a cover plate, a handle is fixedly connected to the top of the cover plate, and a plurality of filter screens are installed at the bottom of the cover plate.
[0010] Furthermore, the hot air pipes are distributed in an equidistant ring shape along the circumferential direction of the heating chamber, and one end of each of the hot air pipes is connected to the inner cavity of the heating chamber.
[0011] Furthermore, the number of the air inlets is the same as the number of the hot air pipes, and the center of each of the air inlets corresponds one-to-one to the center of each of the hot air pipes.
[0012] Furthermore, an anti-blocking cover is installed on each of the air inlets, the diameter of the end of the anti-blocking cover is equal to the inner diameter of the air inlet, and a blocking net is installed at the end of the anti-blocking cover.
[0013] Furthermore, the dispersion sheets are equidistantly linearly distributed along the axial direction of the dispersion axis, and each group of the dispersion sheets are equidistantly annularly distributed along the circumferential direction of the dispersion axis. A plurality of blades are arranged on both sides of each dispersion sheet, and the blades are equidistantly linearly distributed along the length direction of the dispersion sheet.
[0014] Furthermore, a cleaning block is fixedly connected to the end of each dispersing sheet, the side surface of the cleaning block is arc-shaped, and a layer of cleaning brush is arranged on the arc-shaped end surface of the cleaning block.
[0015] Furthermore, the number of the filter screens is the same as the slots, the width and thickness of the filter screens are respectively equal to the slot length and slot width of the slots, and the center of each filter screen corresponds one-to-one to the center of each slot.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] (1) When in use, a rotary flash dryer in the utility model can generate hot air through a heating component, and the hot air can be introduced into the drying tower from multiple angles through various air inlets, so that the hot air is fully and evenly diffused throughout the drying tower, thereby effectively avoiding the generation of drying dead corners in the drying tower and causing the material to be dried incompletely;
[0018] (2) When in use, the rotary flash dryer of the utility model can disperse the wet materials in the drying tower through the dispersion component to form fine particles, and can completely decompose the materials that are easy to agglomerate so that they can fully contact with the hot air, thereby effectively improving the drying effect of the flash dryer;
[0019] (3) When the rotary flash dryer of the utility model is in use, the exhaust gas discharged after drying can be filtered multiple times through the filter assembly to effectively absorb and filter a small amount of impurities such as dust remaining in the exhaust gas, thereby avoiding the exhaust gas being directly discharged into the atmosphere and causing pollution to the environment.
[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a structural schematic diagram of a rotary flash dryer of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the drying tower in the utility model;
[0024] Figure 3 It is a bottom view of the drying tower and the partition in the utility model;
[0025] Figure 4 It is a structural schematic diagram of the heating component in the utility model;
[0026] Figure 5This is a front cross-sectional view of the heating chamber in the utility model;
[0027] Figure 6 It is a structural schematic diagram of the anti-blocking cover in the utility model;
[0028] Figure 7 It is a schematic diagram of the structure of the dispersed components in the utility model;
[0029] Figure 8 It is a top view of the dispersed components in the utility model;
[0030] Fig. 9 This is a schematic diagram of the structure of the filter bin in the utility model;
[0031] Fig.10 It is a structural schematic diagram of the filter assembly in the utility model.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 1. Drying tower; 2. Cyclone separator; 3. Filter chamber; 4. Partition; 5. Air inlet; 6. Feed inlet; 7. Exhaust pipe; 8. Air guide pipe; 9. Slot; 10. Exhaust port; 11. Blower; 12. Heating chamber; 13. Blower pipe; 14. Power supply socket; 15. Heating wire; 16. Hot air pipe; 17. Motor; 18. Dispersion shaft; 19. Dispersion sheet; 20. Cover; 21. Handle; 22. Filter; 23. Anti-blocking cover; 24. Blocking net; 25. Blade; 26. Cleaning block; 27. Cleaning brush. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In the description of the present invention, it should be understood that terms such as "relative", "one end", "inside", "lateral", "end", "two ends", "both sides", "front", "one end face", "the other end face" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0036] See also Figure 1-10As shown, a rotary flash dryer of the utility model comprises a drying tower 1, a cyclone separator 2 and a filter bin 3. A heating component is arranged below the drying tower 1, and a partition 4 is fixedly connected to the inner wall of the drying tower 1. A dispersion component is arranged below the partition 4. A plurality of air inlets 5 are provided on the side wall of the drying tower 1, and a feed port 6 is provided on the drying tower 1. The wet material to be dried can be introduced into the drying tower 1 through the feed port 6. The cyclone separator 2 is an existing product on the market. Its main structure comprises an air inlet pipe, a cylinder, a cone, a dust outlet, and an exhaust pipe. An air outlet pipe 7 is connected between the drying tower 1 and the cyclone separator 2. One end of the air outlet pipe 7 is connected to the drying tower 1. 1 is connected to the inner cavity of the filter bin 3, and the other end of the pipe opening is connected to the air inlet pipe of the cylinder of the cyclone separator 2. The hot air containing solid particles can be introduced into the cylinder of the cyclone separator 2 through the air outlet pipe 7. An air guide pipe 8 is connected between the filter bin 3 and the cyclone separator 2. One end of the pipe opening of the air guide pipe 8 is connected to the top exhaust pipe of the cyclone separator 2, and the other end of the pipe opening is connected to the inner cavity of the filter bin 3. The waste gas after separation and drying can be introduced into the filter bin 3 through the air guide pipe 8. The top and one side of the filter bin 3 are respectively provided with a plurality of card slots 9 and exhaust ports 10. The slot length of the card slot 9 is equal to the inner wall width of the filter bin 3. A filter assembly is arranged on the top of the filter bin 3.
[0037] The heating assembly includes a blower 11 and a heating bin 12. A blast pipe 13 is installed on the blower 11. The other end of the blast pipe 13 is fixedly connected to the bottom of the heating bin 12 and communicated with the inner cavity of the heating bin 12. By driving the blower 11, air can be blown into the heating bin 12 through the blast pipe 13. Power supply sockets 14 are installed on both sides of the inner cavity of the heating bin 12. Electric heating wires 15 are electrically connected between the power supply sockets 14. A plurality of hot air pipes 16 are fixedly connected to the top of the heating bin 12. The electric heating wires 15 can be powered by the power supply sockets 14. The electric heating wires 15 can generate heat after being energized, so as to heat the air blown out by the blower 11. The hot air can be introduced into the drying tower 1 along the air inlet 5 through the hot air pipe 16. When the hot air contacts the wet material, the moisture on the surface of the wet material can be quickly evaporated. Due to the high-speed flow of the hot air, the moisture of the material can be quickly taken away, thereby achieving instant drying.
[0038] The dispersion assembly includes a motor 17, which is installed in the drying tower 1 and is located below the partition 4. A dispersion shaft 18 is installed at the output end of the motor 17. The dispersion shaft 18 passes through the partition 4, and a plurality of dispersion sheets 19 are fixedly connected to the shaft body. The dispersion shaft 18 can be driven to rotate together with each dispersion sheet 19 by driving the motor 17. When the dispersion sheet 19 rotates, the wet material in the drying tower 1 can be dispersed to form fine particles.
[0039] The filter assembly includes a cover plate 20, a handle 21 is fixedly connected to the top of the cover plate 20, and a plurality of filter screens 22 are installed at the bottom of the cover plate 20. The filter screen 22 can be a HEAP filter screen. When the exhaust gas enters the filter bin 3, each filter screen 22 can effectively absorb and filter a small amount of dust and other impurities remaining in the exhaust gas, thereby avoiding the exhaust gas from being directly discharged into the atmosphere and causing pollution to the environment.
[0040] Among them, the hot air pipes 16 are distributed in an equidistant ring shape along the circumferential direction of the heating chamber 12, and one end of each hot air pipe 16 is connected to the inner cavity of the heating chamber 12. The hot air in the heating chamber 12 can be diverted through multiple hot air pipes 16 so as to be introduced into each air inlet 5.
[0041] Among them, the number of air inlets 5 is the same as that of hot air pipes 16, and the center of each air inlet 5 corresponds to the center of each hot air pipe 16 one by one. Each hot air pipe 16 can be aligned with and inserted into the corresponding air inlet 5. After the hot air is diverted by each hot air pipe 16, it can enter the drying tower 1 from multiple angles through each air inlet 5, so that the hot air can be fully and evenly diffused to the entire drying tower 1, thereby effectively avoiding the generation of drying dead corners in the drying tower 1 and causing the material to be dried incompletely.
[0042] Among them, an anti-blocking cover 23 is installed on each air inlet 5, the end diameter of the anti-blocking cover 23 is equal to the inner diameter of the air inlet 5, and a blocking net 24 is installed at the end of the anti-blocking cover 23. The anti-blocking cover 23 can be inserted into the air inlet 5 and fit against the inner wall of the air inlet 5. When the hot air pipe 16 is inserted into the air inlet 5, it can fit against the inner wall of the anti-blocking cover 23. At this time, the material particles can be blocked by the blocking net 24 to avoid the material particles entering the hot air pipe 16 during the dispersion process and causing blockage.
[0043] Among them, the dispersion pieces 19 are equidistantly linearly distributed along the axial direction of the dispersion axis 18, and each group of dispersion pieces 19 is equidistantly annularly distributed along the circumferential direction of the dispersion axis 18. A plurality of blades 25 are arranged on both sides of each dispersion piece 19, and the blades 25 are equidistantly linearly distributed along the length direction of the dispersion piece 19. The contact range between the agglomerated material and the dispersion component can be effectively increased by multiple groups of dispersion pieces 19, and the extrusion force applied by the dispersion piece 19 to the agglomerated material can be further increased by each blade 25, so as to completely decompose the easily agglomerated material so that it can fully contact with the hot air, thereby effectively improving the drying effect of the flash dryer.
[0044] Among them, the end of each dispersion piece 19 is fixedly connected to a cleaning block 26, the side of the cleaning block 26 is arc-shaped, and a layer of cleaning brush 27 is arranged on the arc-shaped end surface of the cleaning block 26. When each dispersion piece 19 rotates with the dispersion shaft 18, the cleaning block 26 can drive the cleaning brush 27 to scrape back and forth along the inner wall surface of the drying tower 1. At this time, the cleaning brush 27 can be used to clean the inner wall of the drying tower 1, thereby effectively avoiding the particulate impurities adhering to the inner wall of the drying tower 1 and being difficult to clean in time.
[0045] Among them, the number of filter screens 22 is the same as the slots 9, and their width and thickness are respectively equal to the slot length and slot width of the slots 9, and the center of each filter screen 22 corresponds to the center of each slot 9. When the cover plate 20 is covered on the top of the filter bin 3, each filter screen 22 can be aligned and inserted into the corresponding slot 9. At this time, each filter screen 22 is attached to the inner wall of the filter bin 3. When the exhaust gas enters the filter bin 3, multiple filter screens 22 can be used to filter the exhaust gas for multiple times, thereby further improving the filtering effect of the exhaust gas.
[0046] The circuits, electronic components and chip modules involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to software and methods.
[0047] The standard parts used in the application documents can all be purchased from the market. All the components in this application document can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art. The electrical components appearing in this article are all electrically connected to the external main controller and 220V AC power, and the main controller can be a conventional known device that controls the LED lamp body, etc.
[0048] The working principle of the utility model is:
[0049] When the utility model is used, firstly, the electrical components in the flash dryer are connected to the control switch and the power supply through the wires, and then the wet material to be dried is introduced into the drying tower 1 through the feed port 6. At the same time, the driving motor 17 drives the dispersion shaft 18 to rotate together with each dispersion sheet 19. When the dispersion sheet 19 rotates, the wet material in the drying tower 1 can be dispersed to form fine particles. Then, the electric heating wire 15 is powered by the power supply seat 14, and the blower 11 is driven to blow air into the heating bin 12 through the blast pipe 13. After the electric heating wire 15 is energized, heat can be generated to heat the air blown by the blower 11. Then, the hot air can be introduced into the drying tower 1 along the air inlet 5 through the hot air pipe 16. When the hot air contacts the dispersed fine wet material particles, the moisture on the surface of the wet material can be quickly evaporated. Due to the high-speed flow of the hot air, the moisture of the material can be quickly taken away. Instant drying is thereby achieved, and the dried material is introduced into the cylinder of the cyclone separator 2 along the air flow generated by the hot air along the air outlet pipe 7, and the air flow forms a high-speed rotating vortex in the cylinder of the cyclone separator 2. Due to the rotation of the air flow, the material particles are thrown to the inner wall of the cylinder under the action of centrifugal force, and move downward along the inner wall of the cylinder under the action of centrifugal force, and finally enter the cone of the cyclone separator 2 and are discharged from the dust exhaust port at the bottom of the cone, while the rotating air flow gradually moves toward the center of the cylinder of the cyclone separator 2, and after forming an ascending air flow, it is introduced into the filter bin 3 through the top air guide pipe 8. When the exhaust gas enters the filter bin 3, it will contact each filter screen 22. At this time, each filter screen 22 can effectively adsorb and filter a small amount of impurities such as dust remaining in the exhaust gas, thereby avoiding the exhaust gas being directly discharged into the atmosphere and causing pollution to the environment, and then the filtered exhaust gas can be discharged through the exhaust port 10.
[0050] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A rotary flash dryer, characterized in that: It comprises a drying tower, a cyclone separator and a filter bin, a heating assembly is arranged below the drying tower, a partition is fixedly connected to the inner wall of the drying tower, a dispersion assembly is arranged below the partition, a plurality of air inlets are arranged on the side wall of the drying tower, a feed inlet is arranged on the drying tower, an air outlet pipe is connected between the drying tower and the cyclone separator, an air guide pipe is connected between the filter bin and the cyclone separator, a plurality of slots and exhaust ports are respectively arranged on the top and one side of the filter bin, the slot length of the slot is equal to the inner wall width of the filter bin, and a filter assembly is arranged on the top of the filter bin; The heating assembly includes a blower and a heating chamber, the blower is equipped with a blast pipe, the other end of the blast pipe is fixedly connected to the bottom of the heating chamber and communicated with the inner cavity of the heating chamber, power supply seats are installed on both sides of the inner cavity of the heating chamber, electric heating wires are electrically connected between the power supply seats, and a plurality of hot air pipes are fixedly connected to the top of the heating chamber; The dispersion assembly includes a motor, which is installed in the drying tower and located below the partition. A dispersion shaft is installed at the output end of the motor, and the dispersion shaft passes through the partition. A plurality of dispersion sheets are fixedly connected to the shaft body. The filter assembly comprises a cover plate, a handle is fixedly connected to the top of the cover plate, and a plurality of filter screens are installed at the bottom of the cover plate.
2. A spin flash dryer according to claim 1, characterized in that: The hot air pipes are distributed in an equidistant ring shape along the circumferential direction of the heating chamber, and one end of each of the hot air pipes is connected to the inner cavity of the heating chamber.
3. A spin flash dryer according to claim 1, characterized in that: The number of the air inlets is the same as that of the hot air pipes, and the center of each of the air inlets corresponds one-to-one to the center of each of the hot air pipes.
4. A spin flash dryer according to claim 1, characterized in that: An anti-blocking cover is installed on each of the air inlets, the diameter of the end of the anti-blocking cover is equal to the inner diameter of the air inlet, and a blocking net is installed at the end of the anti-blocking cover.
5. A spin flash dryer according to claim 1, characterized in that: The dispersion sheets are equidistantly distributed linearly along the axial direction of the dispersion axis, and each group of the dispersion sheets are equidistantly distributed annularly along the circumferential direction of the dispersion axis. A plurality of blades are arranged on both sides of each dispersion sheet, and the blades are equidistantly distributed linearly along the length direction of the dispersion sheet.
6. A spin flash dryer according to claim 1, characterized in that: The end of each dispersing sheet is fixedly connected with a cleaning block, the side surface of the cleaning block is arc-shaped, and a layer of cleaning brush is arranged on the arc-shaped end surface of the cleaning block.
7. A spin flash dryer according to claim 1, characterized in that: The number of the filter screens is the same as the card slots, and the width and thickness of the filter screens are respectively equal to the slot length and slot width of the card slots, and the center of each filter screen corresponds to the center of each card slot.
Citation Information
Patent Citations
Flashing drying machine
CN206330382U