Novel ridge type solid powder indirect heat exchange equipment
By designing the indirect heat exchange equipment for roof-type solid powder, using multiple independent cavity and roof-type heat exchange elements, uneven material distribution and other problems in the solid powder heat exchange equipment are solved, and the effects of stable flow, sufficient heat exchange and energy saving are achieved.
Patent Information
- Application Number
- CN202421921538.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When handling solid powder, existing heat exchange equipment has problems such as uneven material distribution, vibration, material blockage, material leakage at sealing and large energy consumption.
A roof-type solid powder indirect heat exchange device is designed. By setting multiple independent cavity in the feed section cavity and using roof-type heat exchange elements in the heat exchange section cavity, the stable flow and sufficient heat exchange of materials are achieved.
This equipment ensures that the powder and heat exchange surface are in full contact by increasing the pressure generated by the material's own weight, solving the problem of uneven material distribution. Through the design of multiple cavity, the stable flow of materials is ensured, wear is reduced, heat/refrigerant consumption is saved, and continuous operation and flexible heat exchange control are achieved.
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Figure CN222881607U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of heat exchange equipment, in particular to a novel ridge type solid powder indirect heat exchange equipment. Background Art
[0002] Heat exchange equipment is a device used to achieve heat energy transfer, usually transferring heat from one fluid to another. These devices are widely used in industrial production, energy conversion, air conditioning, heating and other fields to improve energy efficiency, control temperature, adjust fluid state, etc.
[0003] Common heat exchange equipment is equipment that transfers heat from hot fluid to cold fluid, such as partition heat exchangers, hybrid heat exchangers, heat storage heat exchangers, etc. The target heat exchange object is fluid, which is not suitable for continuous operation of solid materials. Common equipment that can be used for continuous heat exchange of solid materials includes spray towers, fluidized beds, drum dryers / coolers, shell-and-tube rotary dryers / coolers, paddle or disc dryers / coolers, etc. However, fluidized beds and air flow dryers have very strict requirements on material particle size; paddle or disc dryers are prone to bearing wear, shaft sticking, shaft and disc scarring, motor overload, and rotary joint heat exchange medium leakage. Shell-and-tube rotary dryers / coolers are prone to frequent vibrations, material blockages and other faults, and material leakage is easy to occur at the seal, resulting in high energy consumption.
[0004] In summary, the utility model provides a novel ridge-type solid powder indirect heat exchange equipment to solve the above problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A novel ridge-type indirect heat exchange equipment for solid powder comprises a feed section cavity, the top of the feed section cavity is connected with a feed pipe, the inner cavity of the feed section cavity is provided with a heat exchange section cavity, one side of the inner cavity of the heat exchange section cavity is provided with a ridge-type heat exchange element, both sides of the bottom of the feed section cavity are fixedly connected with a discharge cavity, the bottom of the discharge cavity is provided with a discharge valve, one side of the heat exchange section cavity is fixedly connected with an inlet and outlet heat exchange medium pipe, the other side of the heat exchange section cavity is fixedly connected with an inlet and outlet heat exchange medium manifold, and the inner cavity of the feed section cavity is provided with a partition.
[0007] Furthermore, in the present invention, the outer shape of the feeding section cavity is rectangular, and the inner cavity of the feeding section cavity is divided by a baffle into four cavities that can be operated independently.
[0008] Furthermore, in the present invention, the outer shape of the ridge-type heat exchange element is an equilateral triangle ridge-type structure, and a plurality of the ridge-type heat exchange elements are arranged in a staggered manner.
[0009] Furthermore, in the present invention, each heat exchange chamber in the four chambers of the feed section chamber is both independent and interconnected, and can be modularly connected in multiple groups in series and in parallel.
[0010] Furthermore, in the utility model, the buffer bin of the feed pipe is divided into a plurality of feed openings by a baffle and a cone structure, and the feed openings respectively correspond to the feed openings of the plurality of cavities in the inner cavity of the feed section cavity.
[0011] Furthermore, in the utility model, a discharge valve is provided on the surface of the discharge cavity, and the discharge valve is a rotary air-isolating valve.
[0012] Beneficial effects: The utility model has the following beneficial effects:
[0013] The interior of the feeding section cavity of the utility model is divided into a plurality of independently operable cavities by a baffle. The equipment bears the increased pressure generated by the deadweight of the material. The powder can fully contact the heat exchange surface during the self-flow process relying on its own weight, thereby solving the problem of uneven distribution of materials in an overall cavity. The plurality of cavities can ensure the stable flow of materials, reduce the channel flow phenomenon, and the plunger flow prolongs the residence time of the materials in the cavity of each heat exchange section. At the same time, the material movement speed is low, which reduces wear. Each heat exchange chamber is independently designed, which is conducive to the series or parallel use of heat exchange circulating water and saves the amount of heat / refrigerant. Each heat exchange chamber is both independent and interrelated, which is convenient for operation. According to different heat exchange requirements, it can be composed of multiple groups in series or parallel, which is convenient for large-scale. The discharge port of the discharge cavity is provided with a discharge valve. After the material fills the tower body and the material level is established, continuous operation can be realized. The residence time can be controlled by adjusting the valve speed of the inlet and outlet, and the residence time has a wide range of adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main cross-sectional structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the main structure of the ridge type heat exchange element of the utility model.
[0016] In the figure:
[0017] 1. Feed pipe; 2. Feed section cavity; 3. Inlet and outlet heat exchange medium pipes; 4. Heat exchange section cavity; 5. Ridge type heat exchange element; 6. Discharge cavity; 7. Discharge valve; 8. Inlet and outlet heat exchange medium manifolds; 9. Partition. DETAILED DESCRIPTION
[0018] In order to better understand the technical content of the utility model, specific embodiments are cited and described as follows in conjunction with the accompanying drawings. In this disclosure, various aspects of the utility model are described with reference to the accompanying drawings, and many illustrative embodiments are shown in the accompanying drawings. The embodiments of the present disclosure are not necessarily defined to include all aspects of the utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the utility model are not limited to any implementation method. In addition, some aspects disclosed in the utility model can be used alone, or used in any appropriate combination with other aspects disclosed in the utility model.
[0019] Example 1
[0020] like Figure 1 As shown, it is the first embodiment of the utility model, which provides a new type of ridge-type indirect heat exchange equipment for solid powder, including a feed section cavity 2, the top of the feed section cavity 2 is connected with a feed pipe 1, the inner cavity of the feed section cavity 2 is provided with a heat exchange section cavity 4, one side of the inner cavity of the heat exchange section cavity 4 is provided with a ridge-type heat exchange element 5, both sides of the bottom of the feed section cavity 2 are fixedly connected with a discharge cavity 6, the bottom of the discharge cavity 6 is provided with a discharge valve 7, one side of the heat exchange section cavity 4 is fixedly connected with an inlet and outlet heat exchange medium pipe 3, the other side of the heat exchange section cavity 4 is fixedly connected with an inlet and outlet heat exchange medium manifold 8, and the inner cavity of the feed section cavity 2 is provided with a partition 9.
[0021] like Figure 1 As shown, the interior of the feed section cavity 2 is divided into multiple cavities that can be operated independently by a baffle. The equipment is subjected to the increased pressure generated by the deadweight of the material. The powder can fully contact the heat exchange surface during the self-flow process relying on its own weight, thereby solving the problem of uneven distribution of materials in an overall cavity. Multiple cavities can ensure stable flow of materials, reduce channeling, and plunger flow, thereby extending the residence time of materials in each heat exchange section cavity 4. At the same time, the material movement speed is low, which reduces wear. Each heat exchange chamber is independently designed, which is conducive to the use of heat exchange circulating water in series or in parallel, saving heat / refrigerant consumption. Each heat exchange chamber is both independent and interrelated, which is convenient for operation. According to different heat exchange requirements, it can be composed of multiple groups in series or in parallel, which is convenient for large-scale. A discharge valve 7 is set at the discharge port of the discharge cavity 6. After the material fills the tower body and the material level is established, continuous operation can be achieved. The residence time can be controlled by adjusting the valve speed of the inlet and outlet, and the residence time has a wide range of adaptability.
[0022] Example 2
[0023] Reference Figure 1 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.
[0024] In this embodiment, the feeding section cavity 2 has a rectangular shape, and the inner cavity of the feeding section cavity 2 is divided by a baffle into four cavities that can be operated independently.
[0025] The appearance of the ridge-type heat exchange element 5 is an equilateral triangle ridge-type structure, and a plurality of ridge-type heat exchange elements 5 are arranged in a staggered manner.
[0026] like Figure 1 As shown, the interior of the feed section cavity 2 is divided into multiple cavities that can be operated independently by a baffle. The equipment is subjected to an increased pressure generated by the deadweight of the material. The powder can fully contact the heat exchange surface during the self-flow process relying on its own weight, thereby solving the problem of uneven distribution of materials in an overall cavity. Multiple cavities can ensure stable flow of materials, reduce channeling, and plunger flow, thereby extending the residence time of materials in each heat exchange section cavity 4. At the same time, the material movement speed is low, which reduces wear. The ridge-type heat exchange element 5 has an outer shape of an equilateral triangle or an isosceles triangle ridge structure. Compared with a circular tube of the same volume, the unit heat exchange area is increased. Under the same heat exchange area, the ridge-type structure is equivalent to reducing the tube bundle, thereby increasing the space for material flow and the space for heat exchange contact surface.
[0027] Example 3
[0028] Reference Figure 1 , which is the third embodiment of the utility model, and this embodiment is based on the previous two embodiments.
[0029] In this embodiment, each heat exchange chamber in the four chambers of the feed section chamber 2 is both independent and interconnected, and can be modularly connected in series and in parallel.
[0030] The buffer bin of the feed pipe 1 is divided into a plurality of feed openings by a baffle and a cone structure, and the feed openings correspond to the feed openings of the plurality of cavities in the inner cavity of the feed section cavity 2 respectively.
[0031] A discharge valve 7 is provided on the surface of the discharge cavity 6, and the discharge valve 7 is a rotary air-isolating valve.
[0032] like Figure 1 As shown, each heat exchange chamber in the four cavities of the inner cavity of the feed section cavity 2 is both independent and interconnected, which is easy to operate. It can be composed of multiple groups in series or parallel according to different heat exchange requirements, which is convenient for large-scale operation. The discharge valve can be a rotary air isolation valve, a ball valve and a butterfly valve. After the material fills the tower body and the material level is established, continuous operation can be achieved. The residence time can be controlled by adjusting the valve speed of the inlet and outlet, and the residence time has a wide range of adaptability.
[0033] When in use, the cavity of the ridge-type heat exchange equipment is a vertical rectangular structure. The main body consists of three parts: the feed section cavity 2, the heat exchange section cavity 4 and the discharge cavity 6. The material flows slowly from top to bottom due to gravity. The ridge-type heat exchange element 5 in the inner cavity of the heat exchange section cavity 4 is arranged in layers, staggered and evenly. It is the main component of the equipment. Each two adjacent layers of ridge-type heat exchange elements 5 are staggered. The ridge-type heat exchange element 5 is mainly used to provide the heat required for heat exchange and stabilize the bed temperature. The ridge-type heat exchange element 5 is an indirect heat exchange structure. The incoming heat exchange medium indirectly contacts the material to be dried through the wall of the ridge-type heat exchange element 5. The medium used can be steam, heat transfer oil, cooling water, etc. The interior of the feed section cavity 2 The baffle is used to divide the chamber into multiple cavities that can be operated independently. The equipment is subjected to increased pressure generated by the deadweight of the material. The powder can fully contact the heat exchange surface during the self-flow process relying on its own weight, thereby solving the problem of uneven distribution of materials in an overall cavity. Multiple cavities can ensure stable flow of materials, reduce channeling, and use plunger-type flow, thereby extending the residence time of materials in each heat exchange cavity 4. At the same time, the material movement speed is low, which reduces wear. The ridge-type heat exchange element 5 has an outer shape of an equilateral triangle or an isosceles triangle ridge structure. Compared with a circular tube of the same volume, the unit heat exchange area is increased. Under the same heat exchange area, the ridge-type structure is equivalent to reducing the tube bundle, thereby increasing the space for material flow and the space for heat exchange contact surface.
[0034] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.
[0035] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.
Claims
1. A novel ridge-type solid powder indirect heat exchange device, comprising a feed section cavity (2), characterized in that: The top of the feed section cavity (2) is connected to a feed pipe (1), the inner cavity of the feed section cavity (2) is provided with a heat exchange section cavity (4), one side of the inner cavity of the heat exchange section cavity (4) is provided with a ridge-type heat exchange element (5), both sides of the bottom of the feed section cavity (2) are fixedly connected to a discharge cavity (6), the bottom of the discharge cavity (6) is provided with a discharge valve (7), one side of the heat exchange section cavity (4) is fixedly connected to an inlet and outlet heat exchange medium pipe (3), the other side of the heat exchange section cavity (4) is fixedly connected to an inlet and outlet heat exchange medium manifold (8), and the inner cavity of the feed section cavity (2) is provided with a partition (9).
2. The novel ridge-type solid powder indirect heat exchange equipment according to claim 1 is characterized in that: The feeding section cavity (2) has a rectangular shape, and the inner cavity of the feeding section cavity (2) is divided by a baffle into four cavities that can be operated independently.
3. The novel roof-type solid powder indirect heat exchange equipment according to claim 1 is characterized in that: The outer shape of the ridge-type heat exchange element (5) is an equilateral triangle ridge-type structure, and a plurality of the ridge-type heat exchange elements (5) are arranged in a staggered manner.
4. The novel roof-type solid powder indirect heat exchange equipment according to claim 1 is characterized in that: Each heat exchange chamber in the four chambers of the feed section chamber (2) is both independent and interconnected, and can be modularized into multiple groups connected in series and in parallel.
5. The novel roof-type solid powder indirect heat exchange equipment according to claim 1 is characterized in that: The buffer bin of the feed pipe (1) is divided into a plurality of feed openings by a baffle and a cone structure, and the feed openings respectively correspond to the feed openings of the plurality of cavities in the inner cavity of the feed section cavity (2).
6. The novel roof-type solid powder indirect heat exchange equipment according to claim 1 is characterized in that: A discharge valve (7) is provided on the surface of the discharge cavity (6), and the discharge valve (7) is a rotary air-isolating valve.