Plate cleaning device for plate heat exchanger

By designing an automated plate cleaning device, the combination of the lift and slide seats is used to realize automatic cleaning and draining of plates, solving the problem of plate cleaning in plate heat exchangers and improving production efficiency and automation level.

CN222881802UActive Publication Date: 2025-05-16ZHANGJIAGANG DONGFANG HIGH TECH POLYURETHANE CO LTD
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Patent Information

Application Number
CN202421609707.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-16
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The complex surface structure of the plates in plate heat exchangers leads to fluid residues. Most of the existing cleaning methods are manual operations, which consumes time and is strong, and lacks automatic equipment.

Method used

A plate cleaning device including a cleaning tank, drain tank, lift seat, slide seat and synchronization belt is designed. Through the cooperation of the lift seat and slide seat, the automatic cleaning and draining of the plates are realized to improve the automation level.

Benefits of technology

The device can automatically clean and drain the plates, improving production efficiency and automation level and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222881802U_ABST
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Abstract

The utility model discloses a plate cleaning device for a plate heat exchanger, which comprises a cleaning pool, a draining pool, a lifting seat, a first sliding seat, a second sliding seat and a first synchronous belt, the lifting seat is suspended above the cleaning pool and the draining pool, the first sliding seat is transversely arranged below the lifting seat, and the second sliding seat is arranged below the lifting seat. A first guide rail corresponding to the first sliding seat is horizontally arranged at the bottom of the lifting seat, the second sliding seat is transversely arranged below the lifting seat, a second guide rail corresponding to the second sliding seat is horizontally arranged at the bottom of the lifting seat, and a first bent plate connected with the first sliding seat is arranged on the front side of the first synchronous belt. A second bent plate connected with the second sliding base is arranged on the rear side of the first synchronous belt, and plate piece lifting tools are arranged at the bottom of the first sliding base and the bottom of the second sliding base respectively. According to the plate sheet cleaning device for the plate heat exchanger, two plate sheets can be cleaned and drained synchronously and do not influence each other, and the cleaning efficiency and the automation level are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate heat exchangers, in particular to a plate cleaning device for plate heat exchangers. Background Art

[0002] The plate heat exchanger is a high-efficiency heat exchanger made of stacked plates. It uses the channels formed between various plates to allow the two fluids to flow separately and exchanges heat through the plates. It has a relatively high heat exchange efficiency and low heat loss. It is widely used in the polyurethane production process.

[0003] The surface structure of the plate is relatively complex. For example, the herringbone corrugated plate and the straight corrugated plate contain more corrugations or grooves, which easily lead to fluid residue and make it difficult to clean the plate. There is a lack of corresponding automated equipment for cleaning the plate, and most of the cleaning is done manually. Manual cleaning of the plate is time-consuming and labor-intensive, and needs to be improved. Utility Model Content

[0004] The utility model aims to provide a plate cleaning device for a plate heat exchanger, which can clean and drain the plates and improve production efficiency and automation level.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A plate cleaning device for a plate heat exchanger comprises: a cleaning tank, a drain tank, a lifting seat, a first slide, a second slide and a first synchronous belt, the drain tank is arranged at one side of the cleaning tank, the lifting seat is suspended above the cleaning tank and the drain tank, the first slide can be arranged laterally below the lifting seat, a first guide rail corresponding to the first slide is horizontally arranged at the bottom of the lifting seat, the second slide can be arranged laterally below the lifting seat, a second guide rail corresponding to the second slide is horizontally arranged at the bottom of the lifting seat, the second guide rail is parallel to the first guide rail, and the first guide rail is located in front of the second guide rail, the first synchronous belt is horizontally arranged on the lifting seat and parallel to the first guide rail, a first bent plate connected to the first slide is arranged on the front side of the first synchronous belt, a second bent plate connected to the second slide is arranged on the rear side of the first synchronous belt, and plate hangers are respectively arranged at the bottom of the first slide and the second slide.

[0007] Wherein, the height of the drainage pool is smaller than the height of the cleaning pool.

[0008] Wherein, the plate hangers respectively include two hooks.

[0009] Among them, a vertical frame is arranged on one side of the cleaning pool, a second synchronous belt is vertically arranged on the vertical frame, a third guide rail located on one side of the second synchronous belt is vertically arranged on the vertical frame, a slider is arranged on the third guide rail, a mounting seat connected to the slider is arranged at one end of the lifting seat, and a splint connected to the mounting seat or the slider is arranged on the second synchronous belt.

[0010] Wherein, an ultrasonic generator is arranged in the cleaning tank.

[0011] Wherein, a motor for driving the first synchronous belt to operate is arranged on the lifting seat. When the first synchronous belt intermittently reciprocates, the first slide and the second slide are switched between positions above the cleaning tank and the draining tank.

[0012] The beneficial effects of the utility model are as follows: a plate cleaning device for a plate type heat exchanger, wherein the plate is hung on a plate hanger, and can be sent to a cleaning tank for cleaning by lifting and lowering a lifting seat and sliding a first slide seat, and after cleaning, the plate is sent to a draining tank for draining, and the first slide seat and the second slide seat can be switched to simultaneously clean and drain the two plates without affecting each other, which can not only improve the cleaning efficiency and the level of automation, but also reduce the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 yes Figure 1 Schematic diagram of the structure after the middle lifting seat rises. DETAILED DESCRIPTION

[0015] Combine the following Figure 1~Figure 2 The technical solution of the utility model is further illustrated by specific embodiments.

[0016] like Figure 1 The plate cleaning device for a plate heat exchanger shown in the figure comprises: a cleaning tank 1, a draining tank 2, a lifting seat 7, a first slide 11, a second slide 12 and a first synchronous belt 10. The draining tank 2 is arranged on one side of the cleaning tank 1, and has a compact structure, which is convenient for draining and drying the plate 3 after cleaning. In this embodiment, an ultrasonic generator 4 is arranged in the cleaning tank 1, which can perform ultrasonic cleaning of the plate 3 to improve the cleaning effect.

[0017] The lifting seat 7 is suspended above the cleaning tank 1 and the draining tank 2. In order to drive the lifting seat 7 up and down, as shown in FIG. Figure 1 and Figure 2As shown, in this embodiment, a stand 6 is provided on one side of the cleaning pool, a second synchronous belt 16 is vertically provided on the stand 6, a third guide rail 15 is vertically provided on the stand 6 and is located on one side of the second synchronous belt 16, a slider 17 is provided on the third guide rail 15, a mounting seat 14 connected to the slider 17 is provided at one end of the lifting seat 7, and the lifting and lowering of the lifting seat 7 is guided by the third guide rail 15. A clamping plate 18 connected to the mounting seat 14 or the slider 17 is provided on the second synchronous belt 16, so that the lifting and lowering drive of the lifting seat 7 by the second synchronous belt 16 is realized. The second synchronous belt 16 is driven by a servo motor and controlled by a PLC to realize manual or automatic lifting and lowering control of the lifting seat 7.

[0018] The first slide 11 is laterally movably arranged below the lifting seat 7, and a first guide rail 13 corresponding to the first slide 11 is horizontally arranged at the bottom of the lifting seat 7 to guide the lateral movement of the first slide 11. The second slide 12 is laterally movably arranged below the lifting seat 7, and a second guide rail corresponding to the second slide 12 is horizontally arranged at the bottom of the lifting seat 7 to guide the lateral movement of the second slide 12.

[0019] In this embodiment, the second guide rail is parallel to the first guide rail 13, and the first guide rail 13 is located in front of the second guide rail. Therefore, the first slide 11 and the second slide 12 move laterally on different guide rails without affecting each other.

[0020] like Figure 1 As shown, the first synchronous belt 10 is horizontally arranged on the lifting seat 7 and parallel to the first guide rail 13, the front side of the first synchronous belt 10 is provided with a first bent plate 9 connected to the first slide 11, and the rear side of the first synchronous belt 10 is provided with a second bent plate 8 connected to the second slide 12, so as to realize reverse synchronization of the first slide 11 and the second slide 12.

[0021] In this embodiment, a motor 19 for driving the first synchronous belt 10 is provided on the lifting seat 7. The motor 19 can be intermittently reversed through a PLC controller to realize intermittent reciprocating motion of the first synchronous belt 10, and switch the first slide 11 and the second slide 12 between the cleaning tank 1 and the drain tank 2.

[0022] Plate hangers 5 are provided at the bottom of the first slide 11 and the second slide 12, respectively, to hang the plate 3. In the present embodiment, the plate hangers include two hooks, respectively, which cooperate with the two through holes on the plate 3 to improve the hanging stability of the plate 3. In the present embodiment, the height of the drain tank 2 is less than the height of the cleaning tank 1, as shown in Figure 1, so that two plates can be cleaned and drained at the same time without affecting each other, and the drain tank 2 is located at a low position, which is conducive to the replacement of the plate 3 above the drain tank 2 and reduces the labor intensity. Figure 1As shown, after the plate 3 is replaced, the lifting seat 7 is raised, and after the first slide 11 and the second slide 12 are switched horizontally, the lifting seat 7 descends, and the plate enters the cleaning tank 1 for cleaning. The cleaned plate is transferred to the draining tank 2 for draining, with a high degree of automation.

[0023] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A plate cleaning device for a plate heat exchanger, characterized in that: include: A cleaning pool, a drain pool, a lifting seat, a first slide, a second slide and a first synchronous belt, the drain pool is arranged on one side of the cleaning pool, the lifting seat is suspended above the cleaning pool and the drain pool, the first slide can be laterally arranged below the lifting seat, a first guide rail corresponding to the first slide is horizontally arranged at the bottom of the lifting seat, the second slide can be laterally arranged below the lifting seat, a second guide rail corresponding to the second slide is horizontally arranged at the bottom of the lifting seat, the second guide rail is parallel to the first guide rail, and the first guide rail is located in front of the second guide rail, the first synchronous belt is horizontally arranged on the lifting seat and parallel to the first guide rail, a first bent plate connected to the first slide is arranged on the front side of the first synchronous belt, a second bent plate connected to the second slide is arranged on the rear side of the first synchronous belt, and plate hangers are respectively arranged at the bottom of the first slide and the second slide.

2. The plate cleaning device for a plate heat exchanger according to claim 1, characterized in that: The height of the draining pool is smaller than that of the cleaning pool.

3. The plate cleaning device for a plate heat exchanger according to claim 1, characterized in that: The plate hangers respectively include two hooks.

4. The plate cleaning device for a plate heat exchanger according to claim 1, characterized in that: A vertical frame is arranged at one side of the cleaning pool, a second synchronous belt is vertically arranged on the vertical frame, a third guide rail located at one side of the second synchronous belt is vertically arranged on the vertical frame, a slider is arranged on the third guide rail, a mounting seat connected to the slider is arranged at one end of the lifting seat, and a clamping plate connected to the mounting seat or the slider is arranged on the second synchronous belt.

5. The plate cleaning device for a plate heat exchanger according to claim 1, characterized in that: An ultrasonic generator is arranged in the cleaning pool.

6. The plate cleaning device for a plate heat exchanger according to claim 1, characterized in that: The lifting seat is provided with a motor for driving the first synchronous belt to operate. When the first synchronous belt intermittently reciprocates, the first slide and the second slide are switched between positions above the cleaning tank and the draining tank.