Concentration detection device for urea solution for vehicle

By designing a concentration detection device for automotive urea solution, real-time concentration detection of the solution is achieved using a filter cover and a waterproof motor, the problem of the inability to monitor the concentration changes of automotive urea solution during the transportation process is solved, and the stability of the solution quality is ensured.

CN222882661UActive Publication Date: 2025-05-16ANHUI ZHONGXUANWO CHEM TECH CO LTD
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Patent Information

Application Number
CN202421619609.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-16
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the transportation of automotive urea solution, the concentration changes and cannot be monitored in real time due to the mixing of automotive urea inside different storage barrels.

Method used

A concentration detection device for automotive urea solution is designed, including the main pipe and docking pipe, real-time concentration detection of the solution is achieved through a filter cover and a waterproof motor, and the permeability of the filter is ensured through a bent scraper and annular collar.

Benefits of technology

Real-time detection of the concentration of automotive urea solution is achieved, the concentration changes caused by mixing are avoided, and the quality of the solution is stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a concentration detection device for an automotive urea solution, which relates to the technical field of solution concentration detection and comprises a main pipeline, a butt joint pipe is arranged on one side of the main pipeline, connecting flange plates are fixed on the outer surface of the main pipeline and the outer surface of the butt joint pipe, and the two connecting flange plates are in butt joint with each other. A filter screen cover is arranged at one end of the butt-joint pipe, and one end of the filter screen cover extends to the inner side of the main pipeline, the filter screen cover is fixed at one end of the butt-joint pipe and extends to the interior of the main pipeline, so that a solution in the main pipeline can be guided into the butt-joint pipe after being filtered by the filter screen cover; the supporting sleeve is arranged on the filter screen cover, the supporting rod can fix the waterproof motor through supporting of the supporting sleeve, meanwhile, the end cover can be installed to be used for being connected with the concentration detection sensor, and due to the fact that the concentration detection sensor is arranged in the butt joint pipe, the concentration of the solution can be detected in real time when the solution flows.
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Description

Technical Field

[0001] The utility model relates to the technical field of solution concentration detection, in particular to a concentration detection device for a vehicle urea solution. Background Art

[0002] Automotive urea is an essential product for heavy-duty diesel vehicles to meet emission standards and is the key to reducing pollutant emissions from diesel vehicles. Automotive urea solution is generally composed of 32.5% high-purity urea and 67.5% deionized water. The concentration of automotive urea solution needs to be tested during its production process to ensure its subsequent normal use.

[0003] At present, when producing automotive urea, a sampling method is usually used to detect the concentration of automotive urea in a storage barrel. However, in the process of transporting automotive urea, pipeline transportation is required. The automotive urea in multiple storage barrels is collected in a main pipeline through small pipelines and supplied to the outside. This causes the concentration of automotive urea in different storage barrels to change after mixing with each other, and it cannot be monitored in real time. Utility Model Content

[0004] In order to solve the problems in the prior art, the utility model provides a concentration detection device for a vehicle urea solution.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0006] A concentration detection device for a vehicle urea solution comprises a main pipe, a butt pipe is arranged on one side of the main pipe, connecting flanges are fixed to the outer surfaces of the main pipe and the butt pipe, the two connecting flanges are butt-jointed with each other, a filter cover is arranged at one end of the butt pipe, one end of the filter cover extends to the inner side of the main pipe, a gap is left between the outer surface of the filter cover and the inner wall of the main pipe, and one end of the filter cover is closed.

[0007] Optionally, a support sleeve is fixed to an inner wall of one side of the filter cover, and a gap is left between the outer surface of the support sleeve and the inner wall of the filter cover.

[0008] Optionally, one side of the filter cover is rotatably connected to a rotating shaft, and two bent scrapers are fixed to the outer surface of the rotating shaft. The two bent scrapers are both in contact with the outer surface of the filter cover, and one end of the two bent scrapers extends toward one side of the butt joint.

[0009] Optionally, an end cover is arranged between the inner walls of the support sleeve, a groove is opened on one side of the end cover, and a concentration detection sensor is arranged inside the groove.

[0010] Optionally, a plurality of support rods are fixed between the inner walls of the support sleeve at equal intervals in the circumferential direction, and a waterproof motor is fixed between one ends of the plurality of support rods.

[0011] Optionally, the output end of the waterproof motor is connected to one end of the rotating shaft.

[0012] Optionally, an annular clamp is fixed to one side of the connecting flange on the butt pipe, and the outer surface of the annular clamp fits with the inner wall of the main pipe.

[0013] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:

[0014] 1. In the utility model, when using the device, the filter cover is fixed to one end of the butt joint pipe, and the filter cover is extended to the inside of the main pipe, so that the solution inside the main pipe can be introduced into the inside of the butt joint pipe after being filtered by the filter cover, and then a support sleeve is arranged on the filter cover. Through the support of the support sleeve, the support rod can fix the waterproof motor, and the end cover can be installed at the same time for connecting the concentration detection sensor. Since the concentration detection sensor is inside the butt joint pipe, the solution concentration can be detected in real time when the solution flows.

[0015] 2. In the utility model, when the waterproof motor rotates, it can drive the rotating shaft to rotate, so that the two bent scrapers can slide circularly on the outer surface of the filter cover, thereby scraping off the impurities filtered on the outer surface of the filter cover, preventing the impurities from being blocked on the outer surface of the filter cover and affecting its permeability to the flow of the solution. An annular clamp is fixed on one side of the connecting flange located on the butt pipe, so that the butt pipe and the main pipeline can be easily engaged and docked with each other. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0017] Figure 1 This is a schematic diagram of the main perspective structure of a concentration detection device for a vehicle urea solution provided by the utility model;

[0018] Figure 2 The utility model provides a cross-sectional three-dimensional structural schematic diagram of a concentration detection device for a vehicle urea solution;

[0019] Figure 3 For this utility model Figure 2 Magnified view at A in the middle.

[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0021] 1. Main pipeline; 2. Butt pipe; 3. Connecting flange; 4. Rotating shaft; 5. Bending scraper; 6. Filter cover; 7. Waterproof motor; 8. Support rod; 9. End cover; 10. Groove; 11. Concentration detection sensor; 12. Annular clamp; 13. Support sleeve.

[0022] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0023] The utility model will now be further described in detail with reference to the accompanying drawings.

[0024] Embodiment 1, as Figure 1-3 As shown, the utility model provides a technical solution of a concentration detection device for a vehicle urea solution: it comprises a main pipe 1, a butt pipe 2 is arranged on one side of the main pipe 1, connecting flanges 3 are fixed to the outer surfaces of the main pipe 1 and the butt pipe 2, the two connecting flanges 3 are butt-jointed with each other, a filter cover 6 is arranged at one end of the butt pipe 2, one end of the filter cover 6 extends to the inner side of the main pipe 1, a gap is left between the outer surface of the filter cover 6 and the inner wall of the main pipe 1, and one end of the filter cover 6 is closed.

[0025] The effect achieved by the entire embodiment 1 is that when using the device, the filter cover 6 is fixed to one end of the butt joint pipe 2, and the filter cover 6 is extended to the inside of the main pipe 1, so that the solution inside the main pipe 1 can be introduced into the inside of the butt joint pipe 2 after being filtered by the filter cover 6, and then a support sleeve 13 is arranged on the filter cover 6. Through the support of the support sleeve 13, the support rod 8 can fix the waterproof motor 7, and the end cover 9 can be installed at the same time for connecting the concentration detection sensor 11. Since the concentration detection sensor 11 is inside the butt joint pipe 2, the solution concentration can be detected in real time when the solution flows.

[0026] Embodiment 2, as Figure 1-3As shown, a support sleeve 13 is fixed to the inner wall of one side of the filter cover 6, and a gap is left between the outer surface of the support sleeve 13 and the inner wall of the filter cover 6. A rotating shaft 4 is rotatably connected to one side of the filter cover 6, and two bent scrapers 5 are fixed to the outer surface of the rotating shaft 4. The two bent scrapers 5 are in contact with the outer surface of the filter cover 6, and one end of the two bent scrapers 5 extends to one side of the butt joint 2. An end cover 9 is arranged between the inner walls of the support sleeve 13, and a groove 10 is opened on one side of the end cover 9. A concentration detection sensor 11 is arranged inside the groove 10. A plurality of support rods 8 are fixed equidistantly along the circumferential direction between the inner walls of the support sleeve 13, and a waterproof motor 7 is fixed between one ends of the plurality of support rods 8. The output end of the waterproof motor 7 is connected to one end of the rotating shaft 4. An annular clamp 12 is fixed to one side of the connecting flange 3 located on the butt joint 2, and the outer surface of the annular clamp 12 is in contact with the inner wall of the main pipeline 1.

[0027] The effect achieved by the entire embodiment 2 is that when the waterproof motor 7 rotates, the rotating shaft 4 can be driven to rotate, so that the two bent scrapers 5 can slide circularly on the outer surface of the filter cover 6, thereby scraping off the filtered impurities on the outer surface of the filter cover 6, preventing the impurities from being blocked on the outer surface of the filter cover 6 and affecting its permeability to the flow of the solution. The annular clamping ring 12 is fixed on one side of the connecting flange 3 located on the butt pipe 2, so that the butt pipe 2 and the main pipeline 1 can be easily engaged and docked with each other.

[0028] Working principle: When using the device, the filter cover 6 is fixed to one end of the butt joint 2, and the filter cover 6 is extended to the inside of the main pipeline 1, so that the solution inside the main pipeline 1 can be introduced into the inside of the butt joint 2 after being filtered by the filter cover 6, and then a support sleeve 13 is arranged on the filter cover 6. Through the support of the support sleeve 13, the support rod 8 can fix the waterproof motor 7, and the end cover 9 can be installed at the same time to connect the concentration detection sensor 11. Since the concentration detection sensor 11 is inside the butt joint 2, the solution concentration can be detected in real time when the solution flows. When the waterproof motor 7 rotates, the rotating shaft 4 can be driven to rotate, so that the two bent scrapers 5 can slide cyclically on the outer surface of the filter cover 6, thereby scraping off the filtered impurities on the outer surface of the filter cover 6, preventing impurities from clogging on the outer surface of the filter cover 6 and affecting its permeability to the flow of the solution. The annular clamp 12 is fixed on one side of the connecting flange 3 located on the butt joint 2, so that it is convenient to engage the butt joint 2 and the main pipeline 1 with each other.

[0029] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.

Claims

1. A concentration detection device for a vehicle urea solution, comprising a main pipeline (1), characterized in that: A butt joint (2) is provided on one side of the main pipe (1), and connecting flanges (3) are fixed to the outer surfaces of the main pipe (1) and the butt joint (2), and the two connecting flanges (3) are butt jointed with each other. A filter cover (6) is provided at one end of the butt joint (2), and one end of the filter cover (6) extends to the inner side of the main pipe (1), and a gap is left between the outer surface of the filter cover (6) and the inner wall of the main pipe (1), and one end of the filter cover (6) is closed.

2. The concentration detection device for a vehicle urea solution according to claim 1, characterized in that: A support sleeve (13) is fixed to an inner wall of one side of the filter cover (6), and a gap is left between the outer surface of the support sleeve (13) and the inner wall of the filter cover (6).

3. The concentration detection device for a vehicle urea solution according to claim 2, characterized in that: One side of the filter cover (6) is rotatably connected to a rotating shaft (4), and two bent scrapers (5) are fixed to the outer surface of the rotating shaft (4). The two bent scrapers (5) are in contact with the outer surface of the filter cover (6), and one end of the two bent scrapers (5) extends toward one side of the butt joint (2).

4. The concentration detection device for a vehicle urea solution according to claim 3, characterized in that: An end cover (9) is arranged between the inner walls of the support sleeve (13), a groove (10) is provided on one side of the end cover (9), and a concentration detection sensor (11) is arranged inside the groove (10).

5. The concentration detection device for a vehicle urea solution according to claim 4, characterized in that: A plurality of support rods (8) are fixed between the inner walls of the support sleeve (13) at equal intervals in the circumferential direction, and a waterproof motor (7) is fixed between one ends of the plurality of support rods (8).

6. The concentration detection device for a vehicle urea solution according to claim 5, characterized in that: The output end of the waterproof motor (7) is connected to one end of the rotating shaft (4).

7. The concentration detection device for a vehicle urea solution according to claim 1, characterized in that: An annular clamping ring (12) is fixed to one side of the connecting flange (3) located on the butt pipe (2), and the outer surface of the annular clamping ring (12) is in contact with the inner wall of the main pipe (1).