Network transformer with novel bonding pad structure

By designing connection components with a new pad structure in a network transformer, the problem of tin connection or short circuit caused by the close lead distance is solved, and a firmer connection is achieved, resistor and electromagnetic interference are reduced, and the efficiency and stability of the transformer are improved.

CN222883359UActive Publication Date: 2025-05-16CHONGQING HANA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421793115.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-16
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In existing network transformers, since multiple leads are wound on the common metal PIN, the distance between the leads is close, which easily leads are connected or short-circuited during the tin immersion process.

Method used

A network transformer with a new pad structure is designed. By setting up several pad families and PIN pins, the pad families include the first pad and the second pad, and the leads are connected to the corresponding pads to optimize the structure of the connection components and ensure that the connection between the PIN pins and the leads is more firm and stable.

Benefits of technology

By optimizing the structure of the connecting components, the risk of failure caused by poor connection or disconnection is reduced, the resistance when the current passes through the welding is reduced, the efficiency of the transformer is improved, and electromagnetic interference is reduced, and the stability of the transformer is improved.

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Abstract

The utility model discloses a network transformer with a novel bonding pad structure. The network transformer comprises a base, a connecting assembly and a coil, a base, a connecting assembly and a coil; the connecting assembly comprises a plurality of bonding pad groups and a plurality of PINs, each bonding pad group comprises a plurality of first bonding pads and a plurality of second bonding pads, the first bonding pads in the bonding pad groups are connected in series, the second bonding pads are connected with the PINs, one of the first bonding pads is connected with the PINs, and the PINs are connected with the base; the coil comprises a plurality of leads, the coil and the bonding pad group are arranged in a one-to-one correspondence mode, and the leads are connected with the corresponding first bonding pad and the second bonding pad.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic network transformers, in particular to a network transformer with a novel pad structure. Background Art

[0002] In the field of network transformers, the main components of the product include metal PIN, base and coil. The three components are assembled to form a functional product. The metal PIN on the internal components of the product is inserted into the base or the metal PIN and the base are injection molded to form a module; then the lead of the coil is wrapped around the metal PIN of the module, and then the lead and the metal PIN are connected and connected by forming a welding point by tinning. Among them, one or more leads of each coil need to be wrapped around a common metal PIN at the same time, and the remaining leads of each coil will be wrapped around their corresponding single metal PINs respectively, and the leads wrapped around the common metal PIN will have many leads at the same time. Since multiple leads are wrapped around the same metal PIN, the leads will overlap around the metal PIN. This will cause the distance between the outer layer leads on the common metal PIN and the leads on the adjacent metal PIN to be very close. During the tinning process, it is easy to cause tinning or short circuit problems. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a network transformer with a novel pad structure, which can solve the problem of edge soldering or short circuit easily generated due to the close distance between leads.

[0004] According to the first aspect of the utility model, a network transformer with a novel pad structure includes: a base, a connecting component and a coil; the connecting component includes a plurality of pad families and a plurality of PIN pins, a family of the pad families includes a plurality of first pads and a plurality of second pads, the first pads in the plurality of the pad families are arranged in series, the second pads are all connected to the PIN pins, one of the plurality of the first pads is connected to the PIN pin, and the PIN pin is connected to the base; the coil includes a plurality of leads, the coil is arranged in a one-to-one correspondence with the pad families, and the leads connect the corresponding first pads and the second pads.

[0005] A network transformer with a novel pad structure according to an embodiment of the utility model has at least the following beneficial effects: by optimizing the structure of the connection component, it can ensure that the connection between the PIN pin and the lead is more firm and stable, reducing the risk of failure caused by poor connection or disconnection; it can reduce the resistance when the current passes through the welding point, shorten the wire distance, thereby reducing the energy loss in the overall circuit and improving the efficiency of the transformer; by setting up the good connection component and the coil, it can reduce electromagnetic interference when the current passes through, which helps the network transformer to be more stable during operation and reduce the impact on surrounding electronic equipment.

[0006] According to some embodiments of the present invention, a pad family includes two second pads and one first pad, the first pad is arranged between the two second pads, and a plurality of the first pads are arranged in series. The arranged pad family is convenient for classification arrangement and connection.

[0007] According to some embodiments of the present invention, the PIN needle connected to the first pad is arranged at the left end or the right end of the base.

[0008] According to some embodiments of the present invention, a plurality of pad clusters are arranged relatively to each other in the front-to-back direction.

[0009] According to some embodiments of the present invention, the connection assembly further includes a metal connecting rod, and a plurality of the first welding pads are connected in series via the metal connecting rod.

[0010] According to some embodiments of the present invention, a plurality of jacks are provided on the base, and the jacks are used to plug the PIN needles.

[0011] According to some embodiments of the present invention, the PIN needle and the base are integrally formed.

[0012] According to some embodiments of the present invention, the base is provided with a receiving groove, and the coil is loaded in the receiving groove.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0015] Figure 1 This is a schematic structural diagram of a network transformer with a novel pad structure according to an embodiment of the utility model;

[0016] Figure 2 for Figure 1 A schematic diagram of the structure of the base is shown.

[0017] Base 100, plug hole 110, receiving groove 120;

[0018] Connecting component 200, pad group 210, first pad 211, second pad 212;

[0019] PIN needle 220, metal connecting rod 230;

[0020] Coil 300 and lead wire 310 . DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0022] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In the description of the present utility model, the meaning of "several" is one or more, the meaning of "more" is two or more, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0024] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0025] Reference Figure 1 to Figure 2A network transformer with a novel pad structure includes: a base 100, a connecting component 200 and a coil 300; the base 100, the connecting component 200 and the coil 300; the connecting component 200 includes a plurality of pad families 210 and a plurality of PIN pins 220, a pad family 210 includes a plurality of first pads 211 and a plurality of second pads 212, the first pads 211 in the plurality of pad families 210 are arranged in series, the second pads 212 are all connected to the PIN pin 220, one of the plurality of first pads 211 is connected to the PIN pin 220, and the PIN pin 220 is connected to the base 100; the coil 300 includes a plurality of lead wires 310, the coil 3 00 is arranged in one-to-one correspondence with the pad family 210, and the lead 310 is connected to the corresponding first pad 211 and the second pad 212; by optimizing the structure of the connection component 200, it can ensure that the connection between the PIN needle 220 and the lead 310 is more firm and stable, reducing the risk of failure due to poor connection or disconnection; it can reduce the resistance when the current passes through the welding point, shorten the wire distance, thereby reducing the energy loss in the overall circuit and improving the efficiency of the transformer; by setting up a good connection component 200 and coil 300, it can reduce electromagnetic interference when the current passes through, which helps the network transformer to be more stable when working and reduce the impact on surrounding electronic equipment.

[0026] In some embodiments, a pad group 210 includes two second pads 212 and one first pad 211, the first pad 211 is disposed between the two second pads 212, and a plurality of first pads 211 are disposed in series. The disposed pad group 210 facilitates classification and connection.

[0027] In some embodiments, the PIN pin 220 connected to the first pad 211 is disposed at the left end or the right end of the base 100. It can be understood that the first pad 211 is connected to a common PIN pin.

[0028] In some embodiments, a plurality of pad groups 210 are disposed opposite to each other in the front-to-back direction. The pad groups 210 exist in pairs in the front-to-back direction and extend in the left-to-right direction.

[0029] In some embodiments, the connection assembly 200 further includes a metal connecting rod 230 , and the plurality of first pads 211 are connected in series via the metal connecting rod 230 .

[0030] In some embodiments, the base 100 is provided with a plurality of jacks 110, and the jacks 110 are used to plug the PIN pins 220. It is understandable that the jacks 110 can be arranged according to the shape of the PIN pins 220.

[0031] In some embodiments, the PIN pin 220 is integrally formed with the base 100 .

[0032] In some embodiments, the base 100 defines a receiving groove 120 , and the coil 300 is loaded in the receiving groove 120 .

[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A network transformer with a novel pad structure, characterized in that: include: Base (100); A connection component (200) comprises a plurality of pad groups (210) and a plurality of PIN needles (220), wherein one of the pad groups (210) comprises a plurality of first pads (211) and a plurality of second pads (212), the first pads (211) in the plurality of pad groups (210) are arranged in series, the second pads (212) are all connected to the PIN needles (220), one of the plurality of first pads (211) is connected to the PIN needle (220), and the PIN needle (220) is connected to the base (100); The coil (300) comprises a plurality of lead wires (310), the coil (300) being arranged in one-to-one correspondence with the pad cluster (210), and the lead wires (310) connecting the corresponding first pad (211) and the second pad (212).

2. A network transformer with a novel pad structure according to claim 1, characterized in that: A pad family (210) includes two second pads (212) and one first pad (211), wherein the first pad (211) is arranged between the two second pads (212), and a plurality of the first pads (211) are arranged in series.

3. The network transformer with a novel pad structure according to claim 2, characterized in that: The PIN needle (220) connected to the first solder pad (211) is arranged at the left end or the right end of the base (100).

4. The network transformer with a novel pad structure according to claim 1, characterized in that: A plurality of pad clusters (210) are arranged opposite to each other in the front-to-back direction.

5. A network transformer with a novel pad structure according to any one of claims 1 to 4, characterized in that: The connection assembly (200) further comprises a metal connecting rod (230), and a plurality of the first solder pads (211) are connected in series via the metal connecting rod (230).

6. The network transformer with a novel pad structure according to claim 5, characterized in that: The base (100) is provided with a plurality of plug holes (110), and the plug holes (110) are used for plugging the PIN needles (220).

7. The network transformer with a novel pad structure according to claim 5, characterized in that: The PIN needle (220) and the base (100) are integrally formed.