Microswitch assembly production line
By designing a micro switch assembly production line, the automatic transmission and assembly of parts is achieved, and the problems of low assembly efficiency and unstable quality in the existing technology are solved, and an efficient and automated assembly process is achieved, ensuring the improvement of product qualification rate.
Patent Information
- Application Number
- CN202421817835.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing micro switch assembly technology is low in efficiency, unstable product quality, low pass rate, and lacks automated assembly solutions.
A micro switch assembly production line is designed, including front-section assembly and rear-section assembly. The parts are automatically transmitted to various assembly mechanisms through the conveyor belt, realizing automatic assembly of moving plates, shrapnel, COM terminals, support rods and rubber shells. The assembly of NO terminals, NC terminals, presses, handles and rubber covers is carried out in the rear-section assembly, combining dust removal and CCD inspection to ensure assembly quality.
The fully automated assembly of micro switches is realized, the assembly efficiency and product quality are improved, and the assembly pass rate is improved.
Smart Images

Figure CN222883412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of micro switches, in particular to a micro switch assembly production line. Background Art
[0002] A micro switch is a switch with a small contact spacing and a snap-action mechanism. It uses a specified stroke and a specified force to perform a switch action. It is covered with a shell and has a drive rod on the outside. Because the contact spacing of the switch is relatively small, it is called a micro switch. Micro switches are widely used in electronic equipment, instrumentation, mining, power systems, household appliances, electrical equipment, as well as military fields such as aerospace, aviation, and ships.
[0003] A micro switch generally includes a plastic shell, a movable piece, a spring, a COM terminal, a support rod, an NO terminal, an NC terminal, a button, a handle and a plastic cover. In the prior art, when assembling such a micro switch, it is generally done manually or by using multiple devices to assemble the various components of the micro switch together. However, the above assembly method has the disadvantages of low assembly efficiency, unstable product quality, and low product qualification rate. Therefore, it is urgent to design a production line that can realize automatic assembly. Utility Model Content
[0004] The utility model aims to provide a micro switch assembly production line which can improve efficiency and ensure product qualification rate.
[0005] In order to solve the above technical problems, the present invention can be implemented by adopting the following technical solutions:
[0006] A micro switch assembly production line comprises a front section assembly, a rear section assembly and a conveyor belt, wherein two ends of the conveyor belt are respectively connected to the front section assembly and the rear section assembly, the front section assembly comprises a first turntable, and a movable piece feeding mechanism, a spring piece feeding mechanism, a COM terminal feeding mechanism, a support rod feeding mechanism and a plastic shell assembly mechanism arranged around the first turntable, a plurality of first fixtures are evenly distributed on the first turntable, and a first rotating drive disk is arranged above the first turntable, and the first rotating drive disk is connected to a first pick-and-place mechanism, the rear section assembly comprises a second turntable, and an NO terminal feeding mechanism, an NC terminal feeding mechanism, a push-button feeding mechanism, a dust removal mechanism, a handle feeding mechanism, a CCD detection mechanism, a plastic cover feeding mechanism and a press-fitting mechanism arranged around the second turntable, a plurality of second fixtures are evenly distributed on the second turntable, and a second rotating drive disk is arranged above the second turntable, and the second rotating drive disk is connected to a second pick-and-place mechanism.
[0007] In one of the embodiments, the first rotating drive disk is connected to multiple groups of first pick-and-place mechanisms, and the multiple groups of first pick-and-place mechanisms correspond one-to-one to the movable piece feeding mechanism, the spring piece feeding mechanism and the support rod feeding mechanism, respectively, and first driving grooves corresponding to the number of the first pick-and-place mechanisms are opened on the first rotating drive disk, and the first pick-and-place mechanism is connected to the first rotating drive disk through the first driving grooves. The first pick-and-place mechanism includes a first slide rail, a first mounting seat and two groups of lifting suction heads. A first roller is provided at one end of the first slide rail, and the first roller is arranged in the first driving groove. The first mounting seat is arranged at the other end of the first slide rail, and the two groups of lifting suction heads are arranged side by side on the first mounting seat.
[0008] In one embodiment, the movable plate feeding mechanism includes a first feeding channel, a first offset plate and a first transfer table. The first offset plate is arranged at the tail end of the first feeding channel, and the first transfer table is spaced apart from the first offset plate. The first offset plate has a first offset groove, and the first transfer table has a first transfer groove.
[0009] In one of the embodiments, the shrapnel feeding mechanism includes a shrapnel feeding channel and a shrapnel turntable, the shrapnel turntable is spaced apart from the tail end of the shrapnel feeding channel, a shrapnel transfer groove is provided on the top of the shrapnel turntable, and the shrapnel turntable can rotate 90°.
[0010] In one of the embodiments, the COM terminal feeding mechanism includes a COM terminal feeding channel, a COM terminal dislocation plate, a movable seat and a push plate. The COM terminal dislocation plate is arranged at the tail end of the COM terminal feeding channel and is provided with a COM terminal dislocation groove. The movable seat is provided with a movable groove, and the push plate cooperates with the movable groove.
[0011] In one of the embodiments, the plastic shell assembly mechanism includes a plastic shell feeding channel, an assembly seat, a push rod and a rotating clamping unit. The tail end of the plastic shell feeding channel is connected to one side of the assembly seat, the push rod and the head end of the conveyor belt are respectively located at both ends of the assembly seat, and the rotating clamping unit can rotate 90° and move back and forth between the first fixture and the assembly seat.
[0012] In one of the embodiments, the rotating clamping unit includes a supporting frame, an up and down movable plate, a translation seat, a swing arm, a rotating shaft and a clamping claw. The up and down movable plate is movably arranged on the supporting frame, and an L-shaped movable groove is opened on the up and down movable plate. The translation seat is arranged on the up and down movable plate, the middle part of the rotating shaft is rotatably connected to the translation seat, and one end of the rotating shaft is connected to one end of the swing arm, and the other end is connected to the clamping claw. The other end of the swing arm is rotatably provided with a third roller, and the third roller is arranged in the L-shaped movable groove.
[0013] In one of the embodiments, the second rotating drive disk is connected to multiple groups of second pick-and-place mechanisms, and the multiple groups of second pick-and-place mechanisms correspond one by one to the tail end of the conveyor belt, the NO terminal feeding mechanism, the NC terminal feeding mechanism, the button feeding mechanism, the handle feeding mechanism and the rubber cover feeding mechanism, respectively, and second driving grooves corresponding to the number of the second pick-and-place mechanisms are opened on the second rotating drive disk, and the second pick-and-place mechanisms are connected to the second rotating drive disk through the second driving grooves. The second pick-and-place mechanisms include a second slide rail, a second mounting seat and a pick-and-place member, and a second roller is provided at one end of the second slide rail, the second roller is arranged in the second driving groove, the second mounting seat is fixed to the other end of the second slide rail, and the pick-and-place member is arranged on the second mounting seat.
[0014] In one embodiment, the NO terminal feeding mechanism includes a second feeding channel and a second offset rotating seat, the second offset rotating seat is arranged at the tail end of the second feeding channel, and a second offset groove is arranged on the second offset rotating seat, and the second offset rotating seat can rotate 90°.
[0015] In one embodiment, the rear section assembly also includes a good product receiving channel and a defective product receiving box surrounded by the second turntable, and the good product receiving channel and the defective product receiving box are located on the rear side of the pressing mechanism and correspond to the second picking and placing mechanism respectively. Beneficial Effects
[0016] The utility model micro switch assembly production line comprises a front-end assembly body which first automatically assembles the movable piece, the spring piece, the COM terminal and the support rod in sequence, and then clamps and places the whole piece into a plastic shell to form a semi-finished micro switch assembly. The semi-finished assembly is then sequentially conveyed by a conveyor belt and conveyed to a rear-end assembly body, which then assembles the NO terminal, the NC terminal, the button, the handle and the plastic cover into the semi-finished product in sequence, thereby realizing the fully automatic assembly of the micro switch, thereby reducing manual operation and improving the assembly efficiency of the micro switch. Before assembling the handle, the movable piece, the spring piece, the COM terminal, the support rod, the NO terminal, the NC terminal and the button in the assembled plastic shell are blown and dusted by a dust removal mechanism. At the same time, after the handle is assembled, a visual inspection is performed by a CCD inspection mechanism, thereby improving the assembly quality of the micro switch and ensuring the qualified rate of the assembly of the micro switch. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of the micro switch assembly production line of the utility model;
[0018] Figure 2 It is a top view of the front section assembly of the micro switch assembly production line of the utility model;
[0019] Figure 3 It is a top view of the rear assembly of the micro switch assembly production line of the utility model;
[0020] Figure 4 This is a schematic diagram of the first turntable of the micro switch assembly production line of the utility model;
[0021] Figure 5 This is a schematic diagram of the first pick-and-place mechanism of the micro switch assembly production line of the utility model;
[0022] Figure 6 It is a schematic diagram of the moving piece feeding mechanism of the micro switch assembly production line of the utility model;
[0023] Figure 7 It is a schematic diagram of the spring feeding mechanism of the micro switch assembly production line of the utility model;
[0024] Figure 8 It is a schematic diagram of the COM terminal feeding mechanism of the micro switch assembly production line of the utility model;
[0025] Fig. 9 It is a schematic diagram of the plastic shell assembly mechanism of the micro switch assembly production line of the utility model;
[0026] Fig.10 It is a schematic diagram of the rotary clamping unit of the micro switch assembly production line of the utility model;
[0027] Fig.11 This is a schematic diagram of the second turntable of the micro switch assembly production line of the utility model;
[0028] Fig.12 This is a schematic diagram of the second pick-and-place mechanism of the micro switch assembly production line of the utility model;
[0029] Fig.13 It is a schematic diagram of the NO terminal feeding mechanism of the micro switch assembly production line of the utility model;
[0030] Fig.14 This is a schematic diagram of the assembly parts of the micro switch of the utility model. DETAILED DESCRIPTION
[0031] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0032] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only."
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0034] See also Figures 1 to 3 , Fig.14 A micro switch assembly production line includes a front section assembly body 10, a rear section assembly body 20 and a conveyor belt 30, the two ends of the conveyor belt 30 are respectively connected to the front section assembly body 10 and the rear section assembly body 20, the front section assembly body 10 includes a first turntable 110, and a movable piece feeding mechanism 120, a spring piece feeding mechanism 130, a COM terminal feeding mechanism 140, a support rod feeding mechanism 150 and a plastic shell assembly mechanism 160 arranged around the first turntable 110, a plurality of first fixtures 111 are evenly distributed on the first turntable 110, and a first rotating drive disk 170 is arranged above the first turntable 110, and the first rotating The driving disk 170 is connected to the first pick-and-place mechanism 180, and the rear-stage assembly 20 includes a second turntable 210, and an NO terminal feeding mechanism 220, an NC terminal feeding mechanism 230, a button feeding mechanism 240, a dust removal mechanism 250, a handle feeding mechanism 260, a CCD detection mechanism 270, a rubber cover feeding mechanism 280 and a pressing mechanism 290 arranged around the second turntable 210. A plurality of second fixtures 211 are evenly distributed on the second turntable 210, and a second rotating driving disk 300 is arranged above the second turntable 210, and the second rotating driving disk 300 is connected to the second pick-and-place mechanism 310.
[0035] When assembling the micro switch of the present embodiment, the movable piece a, the spring piece b, the COM terminal c, the support rod d and the plastic shell e of the micro switch are first assembled through the front-end assembly body 10 to form a semi-finished product. Specifically, during the assembly, the first turntable 110 rotates with the first fixture 111. When it rotates to the movable piece feeding mechanism 120, the movable piece feeding mechanism 120 automatically feeds the movable piece a, and the first rotating drive disk 170 drives the corresponding first pick-and-place mechanism 180 to absorb and place the movable piece a at the movable piece feeding mechanism 120 onto the first fixture 111. The first turntable 110 then rotates with the first fixture 111 to the spring piece feeding mechanism 130. The spring piece feeding mechanism 130 automatically feeds the spring piece b. Similarly, the first rotating drive disk 170 drives the corresponding first pick-and-place mechanism 180 to absorb and place the spring piece b at the spring piece feeding mechanism onto the first fixture 111. The first turntable 110 again rotates with the first fixture 111 to the spring piece feeding mechanism 130. The spring piece feeding mechanism 130 automatically feeds the spring piece b. 11 is rotated to the COM terminal loading mechanism 140, and the COM terminal loading mechanism 140 automatically loads the COM terminal c and pushes the COM terminal c into the first fixture 111. The first turntable 110 then rotates with the first fixture 111 to the support rod loading mechanism 150, and the support rod d is automatically loaded by the support rod loading mechanism 150, and the first rotating drive disk 170 drives the corresponding first pick-and-place mechanism 180 to absorb and place the support rod d at the support rod loading mechanism 150 into the first fixture 111. Finally, the first turntable 110 rotates with the first fixture 111 to the plastic shell assembly mechanism 160, and the plastic shell assembly mechanism 160 automatically loads the plastic shell e, and the moving piece a, the spring piece b, the COM terminal c and the support rod d in the first fixture 111 are all clamped and placed in the plastic shell e, so as to form a semi-finished product, and then the plastic shell assembly mechanism 160 pushes the semi-finished product onto the conveyor belt 30 for sequential transmission.
[0036] The semi-finished products sequentially conveyed on the conveyor belt 30 will be conveyed to the rear-stage assembly body 20, and the rear-stage assembly body 20 will assemble the NO terminal f, the NC terminal g, the button h, the handle i and the rubber cover j with the semi-finished products to complete the assembly of the micro switch. Specifically, the second turntable 210 will rotate with the second fixture 211, and the second rotating drive disk 300 will drive the second pick-and-place mechanism 310 to clamp the semi-finished product at the tail end of the conveyor belt 30 and place it on the second fixture 211. The second turntable 210 rotates with the second fixture 211 and rotates to the NO terminal feeding mechanism 220. The NO terminal feeding mechanism 220 automatically feeds the NO terminal f, and the second rotating drive disk 300 drives the corresponding second pick-and-place mechanism 310 to place the NO terminal The NO terminal f at the feeding mechanism 220 is clamped and placed in the semi-finished product of the second fixture 211. The second turntable 210 then rotates with the second fixture 211 to the NC terminal feeding mechanism 230. The NC terminal feeding mechanism 230 automatically feeds the NC terminal g. Similarly, the second rotating drive disk 300 drives the corresponding second pick-and-place mechanism 310 to clamp the NC terminal g at the NC terminal feeding mechanism 230 and place it in the semi-finished product of the second fixture 211. The second turntable 210 continues to rotate with the second fixture 211 and rotates to the button feeding mechanism 240. The button feeding mechanism 240 automatically feeds the button h, and the corresponding second pick-and-place mechanism 310 clamps the loaded button h and places it in the semi-finished product of the second fixture 211. In the embodiment, after the NO terminal f, the NC terminal g and the button h are assembled into the semi-finished product, the second turntable 210 will rotate with the second fixture 211 to the dust removal mechanism 250, and the dust removal mechanism 250 will blow the semi-finished product with wind to blow away the dust in the semi-finished product, so as to improve the quality of subsequent assembly of the micro switch and ensure the product qualification rate. After the dust removal, the second turntable 210 will rotate with the second fixture 211 to the handle feeding mechanism 260, and the handle feeding mechanism 260 will automatically feed the handle i, and the handle i at the handle feeding mechanism 260 will be clamped and placed in the semi-finished product of the second fixture 211 through the corresponding second pick-and-place mechanism 310. After the handle i is fed and assembled, the second turntable 210 will rotate with the second fixture 211 to At the CCD detection mechanism 270, the CCD detection mechanism 270 takes a photo to detect whether it is a good assembly product or a bad assembly product. If it is a good assembly product, the second turntable 210 will bring the second fixture 211 to the rubber cover feeding mechanism 280, and the rubber cover feeding mechanism 280 will automatically feed the rubber cover j, and then the corresponding second pick-and-place mechanism 310 will suck the rubber cover j at the rubber cover feeding mechanism 280, and cover the sucked rubber cover j with the rubber shell e in the second fixture 211. After the rubber cover j and the rubber shell e are covered, the second turntable 210 will bring the second fixture 211 to the pressing mechanism 290, and the pressing mechanism 290 will press the rubber cover j and the rubber shell e tightly, thereby completing the fully automated assembly of the micro switch.And improve the assembly efficiency of the micro switch, improve the assembly quality, and ensure the qualified rate of the micro switch assembly. ,
[0037] In addition, the rotation of the first turntable 110 and the second turntable 210 in this embodiment adopts the cam divider in the prior art, and the rotation structure of the first rotating disk 170 and the second rotating disk 300 is also the prior art. At the same time, the structure of the dust removal mechanism 250 (air pipe blowing) and the pressing mechanism 290 (pressing plate pressing down) are also the prior art, so they will not be elaborated here.
[0038] Of course, in order to realize the automatic collection of assembled products, the rear-stage assembly 20 also includes a good product collection channel 320 and a defective product collection box 330 surrounded by the second turntable 210, and the good product collection channel 320 and the defective product collection box 330 are located on the rear side of the press-fitting mechanism 290, and correspond to the second pick-and-place mechanism 310 respectively. Specifically, when the CCD detection mechanism 270 detects that the assembled product is good, the second turntable 210 will drive the second fixture 211 to rotate to the rubber cover feeding mechanism 280 and the press-fitting mechanism 290, cover the rubber cover e with the rubber shell j, and press them tightly, and after pressing, the second turntable 210 will drive the second fixture 211 to rotate to the good product collection channel 320, and the corresponding second pick-and-place mechanism 310 will clamp the assembled good products in the second fixture 211 and place them in the good product collection channel 320, so as to realize its Automatic material collection: When the CCD detection mechanism 270 detects a defective assembly product, the second turntable 210 will directly carry the second fixture 211 to the defective product receiving box 330, and the corresponding second pick-and-place mechanism 310 will clamp the defective assembly product in the second fixture 211 and place it in the defective product receiving box 330, so that it no longer passes through the rubber cover feeding mechanism 280 and the pressing mechanism 290, thereby realizing the automatic sorting and collection of good assembly products and defective assembly products, thereby ensuring the factory qualification rate of the micro switch.
[0039] See also Figure 4 and Figure 5In order to realize automatic picking and placing of the movable piece a, the elastic piece b and the support rod d, the first rotating driving disk 170 in this embodiment is connected with multiple groups of first picking and placing mechanisms 180, and the multiple groups of first picking and placing mechanisms 180 correspond to the movable piece feeding mechanism 120, the elastic piece feeding mechanism 130 and the support rod feeding mechanism 150 respectively, and the first rotating driving disk 170 is provided with first driving grooves 171 corresponding to the number of the first picking and placing mechanisms 180, and the first picking and placing mechanisms 180 are connected to the first rotating driving disk 170 through the first driving grooves 171. The first picking and placing mechanisms 180 include a first slide rail 181, a first mounting seat 182 and two groups of lifting suction heads 183. A first roller 184 is provided at one end of the first slide rail 181, and the first roller 184 is arranged in the first driving groove 171. The first mounting seat 182 is arranged at the other end of the first slide rail 181, and the two groups of lifting suction heads 183 are arranged side by side on the first mounting seat 182.
[0040] When the first rotating drive disk 170 is operated for picking and placing, the first rotating drive disk 170 will rotate. During the rotation, since the first roller 184 of the first slide rail 181 is arranged in the first driving groove 171 of the first rotating drive disk 170, when the first rotating drive disk 170 is rotating, the first roller 184 will move along the first driving groove 171, so that the first slide rail 181 is extended and retracted. When the first slide rail 181 is extended and retracted, it will move with the two sets of lifting suction heads 183 on the first mounting seat 182 at the other end, and the lifting suction heads 183 will absorb the movable sheet a, the spring sheet b and the support rod d, so as to absorb the movable sheet a, the spring sheet b and the support rod d at the movable sheet feeding mechanism 120, the spring sheet feeding mechanism 130 and the support rod feeding mechanism 150 and place them on the first fixture 111, so as to realize the automatic picking and placing of the movable sheet a, the spring sheet b and the support rod d, so that the design of the assembly production line is reasonable and the degree of automation is higher.
[0041] See also Figure 6In order to realize automatic loading of the movable piece a, the movable piece loading mechanism 120 in this embodiment includes a first loading channel 121, a first offset plate 122 and a first transfer table 123. The first offset plate 122 is arranged at the tail end of the first loading channel 121, and the first transfer table 123 is spaced apart from the first offset plate 122. The first offset plate 122 has a first offset groove 124, and the first transfer table 123 has a first transfer groove 125. Specifically, when loading, the head end of the first loading channel 121 is connected to the corresponding vibration plate, and the vibration plate will vibrate the moving piece a into the first loading channel 121 in sequence. The moving piece a is transported along the first loading channel 121 and transported to the first dislocation groove 124 of the first dislocation plate 122. At this time, the first dislocation plate 122 is moved and dislocated under the drive of the corresponding cylinder, and the first group of lifting suction heads 183 in the corresponding first pick-and-place mechanism 180 sucks the moving piece a in the first dislocation groove 124 and sucks it into the first transfer groove 125 of the first transfer table 123, and the first pick-and-place mechanism 1 The latter group of lifting suction heads 183 of 80 will then suck the movable piece a in the first transfer slot 125, and place it in the first fixture 111. When the former group of lifting suction heads 183 moves to the first offset slot 124, the latter group of lifting suction heads 183 will move to the first transfer slot 125. The former group of lifting suction heads 183 moves to the first transfer slot 125, and the latter group of lifting suction heads 183 moves to the first fixture 111. The operation is cyclically performed. Finally, the movable piece a is automatically loaded through the movable piece loading mechanism 120 and the corresponding first pick-and-place mechanism 180, thereby reducing manual operations and improving subsequent assembly efficiency.
[0042] See also Figure 7 The shrapnel feeding mechanism 130 in this embodiment includes a shrapnel feeding channel 131 and a shrapnel transfer table 132. The shrapnel transfer table 132 is spaced apart from the tail end of the shrapnel feeding channel 131, and a shrapnel transfer groove 133 is provided on the top of the shrapnel transfer table 132, and the shrapnel transfer table 132 can rotate 90°. When the movable piece a is loaded onto the first fixture 111, the first turntable 110 will rotate with the first fixture 111 to the shrapnel loading mechanism 130, and one end of the shrapnel loading channel 131 is connected to the corresponding vibration disk, and the vibration disk vibrates the shrapnel b into the shrapnel loading channel 131 in sequence, and the shrapnel b is transported along the shrapnel loading channel 131 and transported to the tail end. At this time, the corresponding first pick-and-place mechanism 180 absorbs the shrapnel b at the tail end of the shrapnel loading channel 131 and places it in the shrapnel transfer slot 133 at the top of the shrapnel transfer table 132. After placement, the shrapnel transfer table 132 can be rotated 90° by a motor (not shown in the figure) arranged at the bottom, and then the corresponding first pick-and-place mechanism 180 absorbs it and places it in the first fixture 111, so as to realize automatic loading of the shrapnel b and improve subsequent assembly efficiency.
[0043] See also Figure 8 In this embodiment, in order to realize automatic loading of COM terminal c, the COM terminal loading mechanism 140 includes a COM terminal loading channel 141, a COM terminal dislocation plate 142, a movable seat 143 and a push plate 144. The COM terminal dislocation plate 142 is arranged at the tail end of the COM terminal loading channel 141 and is provided with a COM terminal dislocation groove 145. The movable seat 143 is provided with a movable groove 146, and the push plate 144 cooperates with the movable groove 146.
[0044] After the spring piece b is loaded onto the first fixture 111, the first turntable 110 drives the first fixture 111 to rotate to the COM terminal loading mechanism 140, and one end of the COM terminal loading channel 141 is connected to the corresponding vibration disk, and the vibration disk vibrates the COM terminal c into the COM terminal loading channel 141 in sequence, and the COM terminal c is transported along the COM terminal loading channel 141 and transported from the tail end of the COM terminal loading channel 141 to the COM terminal dislocation groove 145 of the COM terminal dislocation plate 142. At this time, the corresponding cylinder pulls the COM terminal dislocation plate 142 to make the C of the COM terminal dislocation plate 142 The OM terminal dislocation groove 145 corresponds to the moving groove 146 of the moving seat 143. After the correspondence, the push plate 144 will push the COM terminal c in the COM terminal dislocation groove 145 into the moving groove 146 of the moving seat 143, and then the moving seat 143 moves toward the first fixture 111 and cooperates with the first fixture 111. When the moving seat 143 moves, the push plate 144 will also follow the movement. When the moving seat 143 moves to the set position, the push plate 144 will push the COM terminal c in the moving groove 146 into the first fixture 111 again, so as to realize automatic loading of the COM terminal c, thereby reducing manual operation and realizing automatic loading.
[0045] In addition, since the structure of the support rod loading mechanism 150 is the same as that of the movable plate loading mechanism 120, it also has the first loading channel 121, the first offset plate 122 and the first transfer table 123. When the COM terminal c is loaded into the first fixture 111, the first turntable 110 will rotate with the first fixture 111 to the support rod loading mechanism 150. Similarly, the support rod d can be sucked into the first fixture 111 through the corresponding first pick-and-place mechanism 180. Therefore, the structure of the support rod loading mechanism 150 will not be described in detail here.
[0046] See also Fig. 9 and Fig.10After the moving piece a, the spring piece b, the COM terminal c and the support rod d are respectively fed to the first fixture 111, the above-mentioned parts need to be assembled into the plastic shell e. In order to realize the automatic assembly, the plastic shell assembly mechanism 160 in this embodiment includes a plastic shell feeding channel 161, an assembly seat 162, a push rod 163 and a rotating clamping unit 164. The tail end of the plastic shell feeding channel 161 is connected to one side of the assembly seat 162, the push rod 163 and the head end of the conveyor belt 30 are respectively located at the two ends of the assembly seat 162, and the rotating clamping unit 164 can be rotated 90 degrees and go back and forth between the first fixture 111 and the assembly seat 164. The rotating clamping unit 164 includes a support The support frame 164a, the up-down movable plate 164b, the translation seat 164c, the swing arm 164d, the rotating shaft 164e and the clamping claw 164f, the up-down movable plate 164b is movably arranged on the support frame 164a, and an L-shaped movable groove 164g is opened on the up-down movable plate 164b, the translation seat 164c is arranged on the up-down movable plate 164b, the middle part of the rotating shaft 164e is rotatably connected with the translation seat 164c, and one end of the rotating shaft 164e is connected to one end of the swing arm 164d, and the other end is connected to the clamping claw 164f, and the other end of the swing arm 164d is rotatably arranged with a third roller 164h, and the third roller 164h is arranged in the L-shaped movable groove 164g.
[0047] Specifically, when the support rod d is loaded onto the first fixture 111, the first turntable 110 will rotate with the first fixture 111 to the plastic shell assembly mechanism 160, and one end of the plastic shell loading channel 161 in the plastic shell assembly mechanism 160 is connected to the corresponding vibration plate, and the vibration plate will vibrate the plastic shell e into the plastic shell loading channel 161 in sequence, and the plastic shell e is transported along the plastic shell loading channel 161 and transported from the tail end of the plastic shell loading channel 161 to the assembly seat 162. At this time, the rotating The rotating clamping unit 164 clamps the movable piece a, the spring piece b, the COM terminal c and the support rod d in the first fixture 111 as a whole, and places them in the plastic shell e of the assembly seat 162, thereby realizing the assembly of the movable piece a, the spring piece b, the COM terminal c, the support rod d and the plastic shell e to form a semi-finished product. After the semi-finished product is assembled, the push rod 163 will push the semi-finished product on the assembly seat 162 to the conveyor belt 30, and the conveyor belt 30 will transfer the semi-finished product to the rear-stage assembly 20.
[0048] Furthermore, in order to realize the clamping and assembly of the moving piece a, the spring piece b, the COM terminal c and the support rod d in the first fixture 111, when the first fixture 111 is rotated to the plastic shell assembly mechanism 160, the corresponding cylinder will drive the translation seat 164c to move toward the first fixture 111. When the translation seat 164c moves laterally, the middle part of the rotating shaft 164e will rotate with the translation seat 164c as the center. During the rotation, one end of the rotating shaft 164e will drive the clamping claw 164f to rotate, and the other end will rotate while driving the third roller 164h to move along the L-shaped moving groove 164g because it is rotationally connected to the third roller 164h. When the translation seat 164c moves to the set position, the clamping claw 164f will rotate 90°, and then the moving piece a and the spring piece in the first fixture 111 are clamped by the clamping claw 164f. b, COM terminal c and support rod d are clamped as a whole. After clamping, the corresponding cylinder drives the translation seat 164c to reset backward. When resetting, the translation seat 164c will reset with the clamping claw 164f and the third roller 164h. At this time, the up and down moving plate 164b moves downward, so that the clamping claw 164f moves downward to the set position, and the clamped movable plate a, spring piece b, COM terminal c and support rod d are placed in the plastic shell e of the assembly seat 162, so as to realize the automatic assembly of the semi-finished products of the movable plate a, spring piece b, COM terminal c, support rod d and plastic shell e, and make its assembly process reasonable and improve the assembly efficiency. At the same time, the structure of the rotating clamping unit 164 can ensure the accuracy of clamping the movable plate a, spring piece b, COM terminal c and support rod d, so that the position is accurate when placed in the plastic shell e, and the qualified rate of assembly is ensured.
[0049] See also Fig.11 and Fig.12 In the rear assembly, in order to realize the transportation of the semi-finished products on the conveyor belt 30 and the automatic feeding of the NO terminal f, the NC terminal g, the button h, the handle i and the rubber cover j, the second rotary drive disk 300 in this embodiment is connected with a plurality of sets of second pick-and-place mechanisms 310, and the plurality of sets of second pick-and-place mechanisms 310 correspond to the tail end of the conveyor belt 30, the NO terminal feeding mechanism 220, the NC terminal feeding mechanism 230, the button feeding mechanism 240, the handle feeding mechanism 260 and the rubber cover feeding mechanism 280 respectively, and the second rotary drive disk 300 is connected with the second pick-and-place mechanism 310. 00 is provided with second driving grooves 301 corresponding to the number of second pick-and-place mechanisms 310, and the second pick-and-place mechanism 310 is connected to the second rotating driving disk 300 through the second driving grooves 301. The second pick-and-place mechanism 310 includes a second slide rail 311, a second mounting seat 312 and a pick-and-place member 313. A second roller 314 is provided at one end of the second slide rail 311, and the second roller 314 is arranged in the second driving groove 301. The second mounting seat 312 is fixed to the other end of the second slide rail 311, and the pick-and-place member 313 is arranged on the second mounting seat 312.
[0050] After the conveyor belt 30 transports the semi-finished products of the movable plate e, the spring piece b, the COM terminal c, the support rod d and the plastic shell e to the tail end, the second pick-and-place mechanism 310 corresponding to the tail end of the conveyor belt 30 will clamp the semi-finished product and place it in the second fixture 211 of the second turntable 210. Specifically, the second rotating drive disk 300 rotates to move the second roller 314 along the second driving groove 301. When the second roller 314 moves, it will move with the second slide rail 311. During the movement, the second slide rail 311 will also move with the second mounting seat 312, so that the pick-and-place member 313 moves, clamps the semi-finished product at the tail end of the conveyor belt 30, and clamps it into the second fixture 211. The second turntable 210 then rotates with the second fixture 211 to realize the transportation of the semi-finished product.
[0051] The pick-and-place component 313 in this embodiment may adopt a clamping claw or an adsorption head. For example, in this embodiment, in the second pick-and-place mechanism 310 corresponding to the tail end of the conveyor belt 30, the NO terminal feeding mechanism 220, the NC terminal feeding mechanism 230, the button feeding mechanism 240 and the handle feeding mechanism 260, the pick-and-place component 313 may adopt a clamping claw, while the pick-and-place component 313 of the second pick-and-place mechanism 310 corresponding to the rubber cover feeding mechanism 280 adopts an adsorption head. The specific selection and setting can be made according to actual needs.
[0052] See also Fig.13 In this embodiment, in order to realize automatic loading of the NO terminal f, the NO terminal loading mechanism 220 includes a second loading channel 221 and a second offset rotating seat 222. The second offset rotating seat 222 is arranged at the tail end of the second loading channel 221, and a second offset groove 223 is arranged on the second offset rotating seat 222, and the second offset rotating seat 222 can rotate 90°. Specifically, when the corresponding second pick-and-place mechanism 310 clamps the semi-finished product at the tail end of the conveyor belt 30 and places it on the second fixture 211, the second turntable 210 will rotate with the second fixture 211 to the NO terminal feeding mechanism 220, and the second feeding channel 221 of the NO terminal feeding mechanism 220 is connected to the corresponding vibration disk, and the vibration disk will vibrate the NO terminal f into the second feeding channel 221 in sequence, and the NO terminal f is transported along the second feeding channel 221 and transported to the second offset groove 223 of the second offset rotating seat 222. At this time, the second offset rotating seat 222 will rotate 90° under the drive of the corresponding motor (not shown in the figure), so that the second offset groove 223 of the second offset rotating seat 222 rotates to face upward, and the pick-and-place member 313 of the second pick-and-place mechanism 310 will clamp the NO terminal f in the second offset rotating groove 223 and place it in the semi-finished product of the second fixture 211, thereby realizing automatic feeding of the NO terminal f.
[0053] Finally, since the structures of the NC terminal feeding mechanism 230, the button feeding mechanism 240 and the handle feeding mechanism 260 are the same as those of the NO terminal feeding mechanism 220, the NC terminal g, the button h and the handle i can also be automatically fed. Therefore, they are not described in detail here. The rubber cover feeding mechanism 280 includes a rubber cover feeding channel and a rubber cover transfer table. One end of the rubber cover feeding channel is connected to the corresponding vibration plate. The vibration plate vibrates the rubber cover j to the rubber cover feeding channel in sequence. The rubber cover j moves along the rubber cover feeding channel. The rubber cover j is transported along the rubber cover feeding channel and transported to the rubber cover transfer table, and then the corresponding second pick-and-place mechanism 310 absorbs the rubber cover j to the second fixture 211 and covers it with the semi-finished rubber shell e. The second turntable 210 then brings the second fixture 211 to the pressing mechanism 290, and the pressing mechanism 290 presses the rubber cover j and the rubber shell e tightly, thereby realizing the automated assembly of the micro switch, thereby improving the assembly efficiency and assembly quality of the micro switch and ensuring the assembly qualification rate of the micro switch.
[0054] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Any technician in the industry can smoothly implement the utility model according to the drawings shown in the specification and the above description; however, any equivalent changes, modifications and evolutions made by any technician familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model; at the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the scope of protection of the technical solution of the utility model.
Claims
1. A micro switch assembly production line, characterized by: It includes a front section assembly, a rear section assembly and a conveyor belt, and two ends of the conveyor belt are respectively connected to the front section assembly and the rear section assembly; The front section assembly includes a first turntable, and a moving piece feeding mechanism, a spring piece feeding mechanism, a COM terminal feeding mechanism, a support rod feeding mechanism and a plastic shell assembly mechanism arranged around the first turntable, a plurality of first jigs are evenly distributed on the first turntable, and a first rotating drive disk is arranged above the first turntable, and the first rotating drive disk is connected to a first pick-and-place mechanism; The rear-stage assembly includes a second turntable, and an NO terminal feeding mechanism, an NC terminal feeding mechanism, a button feeding mechanism, a dust removal mechanism, a handle feeding mechanism, a CCD detection mechanism, a rubber cover feeding mechanism and a pressing mechanism arranged around the second turntable. A plurality of second fixtures are evenly distributed on the second turntable, and a second rotating drive disk is arranged above the second turntable, and the second rotating drive disk is connected to a second pick-and-place mechanism.
2. The micro switch assembly production line according to claim 1, characterized in that: The first rotating drive disk is connected to a plurality of first pick-and-place mechanisms, which correspond to the movable sheet feeding mechanism, the spring sheet feeding mechanism and the support rod feeding mechanism, respectively, and the first rotating drive disk is provided with first driving slots corresponding to the number of the first pick-and-place mechanisms, and the first pick-and-place mechanisms are connected to the first rotating drive disk through the first driving slots; The first pick-and-place mechanism includes a first slide rail, a first mounting seat and two groups of lifting suction heads. A first roller is provided at one end of the first slide rail, and the first roller is arranged in a first driving groove. The first mounting seat is arranged at the other end of the first slide rail, and the two groups of lifting suction heads are arranged side by side on the first mounting seat.
3. The micro switch assembly production line according to claim 1, characterized in that: The movable plate feeding mechanism includes a first feeding channel, a first offset plate and a first transfer table. The first offset plate is arranged at the tail end of the first feeding channel, and the first transfer table is spaced apart from the first offset plate. The first offset plate has a first offset groove, and the first transfer table has a first transfer groove.
4. The micro switch assembly production line according to claim 1, characterized in that: The shrapnel feeding mechanism comprises a shrapnel feeding channel and a shrapnel transfer table. The shrapnel transfer table is spaced apart from the tail end of the shrapnel feeding channel, and a shrapnel transfer groove is arranged on the top of the shrapnel transfer table. The shrapnel transfer table can rotate 90°.
5. The micro switch assembly production line according to claim 1, characterized in that: The COM terminal feeding mechanism includes a COM terminal feeding channel, a COM terminal dislocation plate, a movable seat and a push plate. The COM terminal dislocation plate is arranged at the tail end of the COM terminal feeding channel and is provided with a COM terminal dislocation groove. The movable seat is provided with a movable groove, and the push plate cooperates with the movable groove.
6. The micro switch assembly production line according to claim 1, characterized in that: The plastic shell assembly mechanism includes a plastic shell feeding channel, an assembly seat, a push rod and a rotating clamping unit. The tail end of the plastic shell feeding channel is connected to one side of the assembly seat, the push rod and the head end of the conveyor belt are respectively located at the two ends of the assembly seat, and the rotating clamping unit can rotate 90° and move back and forth between the first fixture and the assembly seat.
7. The micro switch assembly production line according to claim 6, characterized in that: The rotating clamping unit includes a supporting frame, an up and down movable plate, a translation seat, a swing arm, a rotating shaft and a clamping claw. The up and down movable plate is movably arranged on the supporting frame, and an L-shaped movable groove is opened on the up and down movable plate. The translation seat is arranged on the up and down movable plate, the middle part of the rotating shaft is rotatably connected with the translation seat, and one end of the rotating shaft is connected to one end of the swing arm, and the other end is connected to the clamping claw. The other end of the swing arm is rotatably provided with a third roller, and the third roller is arranged in the L-shaped movable groove.
8. The micro switch assembly production line according to claim 1, characterized in that: The second rotating drive disk is connected to a plurality of sets of second pick-and-place mechanisms, which correspond to the tail end of the conveyor belt, the NO terminal feeding mechanism, the NC terminal feeding mechanism, the button feeding mechanism, the handle feeding mechanism and the rubber cover feeding mechanism, respectively, and the second rotating drive disk is provided with second driving slots corresponding to the number of the second pick-and-place mechanisms, and the second pick-and-place mechanisms are connected to the second rotating drive disk through the second driving slots; The second pick-and-place mechanism includes a second slide rail, a second mounting seat and a pick-and-place member. A second roller is provided at one end of the second slide rail, and the second roller is arranged in the second driving groove. The second mounting seat is fixed to the other end of the second slide rail, and the pick-and-place member is arranged on the second mounting seat.
9. The micro switch assembly production line according to claim 1, characterized in that: The NO terminal feeding mechanism comprises a second feeding channel and a second offset rotating seat, the second offset rotating seat is arranged at the tail end of the second feeding channel, a second offset groove is arranged on the second offset rotating seat, and the second offset rotating seat can rotate 90°.
10. The micro switch assembly production line according to claim 1, characterized in that: The rear section assembly also includes a good product receiving channel and a bad product receiving box surrounded by the second turntable, and the good product receiving channel and the bad product receiving box are located at the rear side of the press-fitting mechanism and correspond to the second pick-and-place mechanism respectively.