High-voltage energy storage connector
By using anti-loosening components and floating sealing components in high-voltage energy storage connectors, the stability and sealing problems of connectors after long-term use are solved, ensuring the reliability and safety of the connection.
Patent Information
- Application Number
- CN202420850996.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-23
AI Technical Summary
After long-term use of existing high-voltage energy storage connectors, the stability and looseness resistance of the nuts are reduced, resulting in loosening of the internal thread pipe and false contact and breaking problems. At the same time, the waterproof collar cannot maintain the sealing effect when the axial pressure changes.
Anti-loosening components are adopted, including rectangular grooves, limit sliders, springs and guide slides to ensure the stability and looseness of the internal threaded tube; at the same time, floating sealing components, including an annular sealing airbag and shunt tube, maintain the sealing effect of the connector through gas expansion and elastic expansion.
It effectively solves the problem of virtual contact and breakage caused by loose internal thread pipes, and ensures the effective sealing effect of high-voltage energy storage connectors throughout the entire service cycle.
Smart Images

Figure CN222883936U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of high-voltage energy storage connection, and in particular relates to a high-voltage energy storage connector. Background Art
[0002] High-voltage energy storage connector is a professional electrical connection device designed for high-voltage energy storage system. It is mainly used to connect energy storage battery system, power conversion equipment, charging facilities and other high-voltage electrical components for power transmission.
[0003] Existing high-voltage energy storage connectors usually fix the cable by screwing a nut on the threaded part and then using the nut to squeeze the wire clamp and the waterproof collar. Although the purpose of connection and fixation can be achieved, there are still some problems in daily use. The stability and anti-loosening performance of the nut will be reduced after long-term use, which will cause the internal threaded tube to loosen and cause the line connection to have a virtual connection and disconnection problem. Secondly, when the connecting line is subjected to axial pressure changes, the waterproof collar will separate from the connecting line, which cannot guarantee the effective sealing effect of the high-voltage energy storage connector throughout its entire use cycle. Utility Model Content
[0004] In view of this, the utility model provides a high-voltage energy storage connector, which can ensure the stability and anti-loosening of the internal threaded tube during use through an anti-loosening component, solve the problem of false connection and disconnection at the line connection caused by loosening of the internal threaded tube, so that when the connecting line is subjected to axial pressure changes, the annular sealing airbag will elastically expand and contract to adaptively change, thereby ensuring that the high-voltage energy storage connector always maintains an effective sealing effect throughout the entire use cycle.
[0005] In order to solve the above technical problems, the utility model provides a high-voltage energy storage connector, including a connector and a connecting mechanism arranged in an inlet at the lower end of the connector, the connecting mechanism including an externally threaded barrel arranged at the inlet in the middle of the lower surface of the connector, the external thread of the externally threaded barrel is connected to an internally threaded tube, and an anti-loosening component is also provided between the externally threaded barrel and the internally threaded tube, the anti-loosening component includes a rectangular groove longitudinally symmetrically arranged at the upper end of the outer arc surface of the externally threaded barrel, a limiting slider is slidably connected in the rectangular groove, and a longitudinally symmetrically distributed limiting groove is provided at the upper end of the inner arc surface of the internally threaded tube, the outer end heads of the limiting slider are respectively matched with the limiting grooves adjacent to the same side, and a floating sealing component is also provided in the internally threaded tube.
[0006] The connecting mechanism also includes a plug-in connecting tube arranged in the wire inlet at the lower end of the connecting head, a connecting wire is provided at the lower end of the plug-in connecting tube, a waterproof sleeve is provided at the connection between the plug-in connecting tube and the connecting wire, a wire clamping cap is provided at the outer arc surface of the waterproof sleeve, the internal threaded tube and the wire clamping cap are arranged in cooperation, and the plug-in connecting tube, the connecting wire, the waterproof sleeve and the wire clamping cap are all located in the whole composed of the external threaded tube and the internal threaded tube.
[0007] The anti-loosening component also includes circular grooves respectively arranged on the inner side surfaces of the limit sliders, and springs are arranged between the inner wall surfaces of the circular grooves and the corresponding wall surfaces of the rectangular grooves in which they are located; the anti-loosening component also includes guide grooves longitudinally symmetrically arranged on the upper ends of the outer arc surfaces of the internally threaded tubes, the guide grooves are respectively connected with the limit grooves adjacent to the same side, and sliding buttons are slidably connected in the guide grooves, and the inner ends of the sliding buttons are respectively cooperated with the limit sliders adjacent to the same side.
[0008] The floating sealing component includes annular grooves respectively arranged on the upper and lower ends of the inner arc surface of the internal threaded tube, annular sealing airbags are arranged in the annular grooves, the outer arc surface of the connecting line is matched with the outer arc surface of the annular sealing airbag at the lower end, and the outer arc surface of the external threaded tube is matched with the outer arc surface of the annular sealing airbag at the upper end; the floating sealing component also includes a shunt pipe arranged on the lower side of the front end of the internal threaded tube, the two air outlets of the shunt pipe respectively penetrate the inner arc surface of the adjacent annular groove on the same side and extend to the inside thereof, the two air outlets of the shunt pipe are respectively connected with the air inlet holes arranged on the outer arc surface of the adjacent annular sealing airbag on the same side, the air inlet of the shunt pipe penetrates the outer arc surface of the internal threaded tube and a valve core valve is arranged at the end.
[0009] The lower ends of the outer ends of the limiting sliding blocks are all arranged to be tilted downward from the outside to the inside.
[0010] The beneficial effects of the above technical solution of the utility model are as follows:
[0011] 1. During the screwing process of the internal threaded tube and the external threaded barrel, the internal threaded tube will contact and slide relatively with the limit slider, and the limit slider will overcome the elastic force of the spring and retract into the rectangular groove for avoidance after being subjected to force. After the internal threaded tube and the external threaded barrel are completely screwed together, the limit slider will be just opposite to the limit groove. At this time, the limit slider will immediately be inserted into the limit groove under the action of the spring rebound force, thereby limiting the internal threaded tube, ensuring the stability and anti-loosening of the internal threaded tube during use, and solving the problem of virtual connection and disconnection at the line connection caused by loose internal threaded tube.
[0012] 2. After the connecting line is installed, the relevant staff will pump gas of appropriate pressure into the annular sealing airbag through the valve core valve and the shunt pipe, so that the annular sealing airbag will expand and seal with the corresponding connecting line and the external threaded tube. Due to the compressible characteristics of the gas, when the connecting line is subjected to axial pressure changes, the annular sealing airbag will elastically expand and contract to adapt to the changes, thereby ensuring that the high-voltage energy storage connector always maintains an effective sealing effect throughout its entire service life.
[0013] 3. When you need to disassemble and replace the connecting wire, just press the sliding buttons at the same time. The sliding buttons push the limit slider to overcome the elastic force of the spring and retract into the rectangular groove, thereby separating the limit slider from the limit groove. At this time, turn the internal threaded tube counterclockwise to disassemble it, which is convenient for relevant staff to disassemble. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of a high-voltage energy storage connector of the utility model;
[0015] Figure 2 This is a schematic diagram of the anti-loosening component structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0017] Figure 4 It is a schematic diagram of the enlarged structure of point B of the utility model.
[0018] Explanation of the reference numerals: 100, connector; 200, externally threaded barrel; 201, internally threaded tube; 202, plug-in connecting tube; 203, connecting wire; 204, waterproof cover; 205, wire clamp cap; 300, rectangular groove; 301, limiting slider; 302, limiting groove; 303, circular groove; 304, spring; 305, guide slide groove; 306, sliding button; 400, annular groove; 401, annular sealing airbag; 402, shunt pipe; 403, valve core valve. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0020] like Figure 1-4 As shown:
[0021] The present embodiment provides a high-voltage energy storage connector, including a connector 100 and a connecting mechanism arranged in a wire inlet at the lower end of the connector 100, the connecting mechanism including an externally threaded barrel 200 arranged at the wire inlet in the middle of the lower surface of the connector 100, the external thread of the externally threaded barrel 200 is connected to an internally threaded tube 201, and an anti-loosening component is also arranged between the externally threaded barrel 200 and the internally threaded tube 201, the anti-loosening component includes a rectangular groove 300 longitudinally symmetrically arranged at the upper end of the outer arc surface of the externally threaded barrel 200, a limiting slider 301 is slidably connected in the rectangular groove 300, and the upper end of the inner arc surface of the internally threaded tube 201 is provided with a longitudinally symmetrically distributed limiting groove 302, the outer end of the limiting slider 301 is respectively arranged in cooperation with the limiting groove 302 adjacent to the same side, and a floating sealing component is also arranged in the internally threaded tube 201; the anti-loosening component also includes circular grooves 303 respectively arranged on the inner side of the limiting slider 301, and the inner wall surface of the circular groove 303 is connected to the rectangular groove in which it is located The spring 304 is arranged between the corresponding walls of the inner threaded tube 201; the anti-loosening assembly also includes a guide slot 305 longitudinally symmetrically arranged at the upper end of the outer arc surface of the inner threaded tube 201, the guide slot 305 is respectively connected to the limit slot 302 adjacent to the same side, and a sliding button 306 is slidably connected in the guide slot 305, and the inner end of the sliding button 306 is respectively arranged in cooperation with the limit slider 301 adjacent to the same side; the connecting mechanism also includes a cable inlet arranged at the lower end of the connector 100 A plug-in connecting tube 202 is provided with a connecting wire 203 at the lower end thereof, a waterproof sleeve 204 is provided at the joint between the plug-in connecting tube 202 and the connecting wire 203, a wire clamping cap 205 is provided at the outer arc surface of the waterproof sleeve 204, the inner threaded tube 201 is matched with the wire clamping cap 205, the plug-in connecting tube 202, the connecting wire 203, the waterproof sleeve 204 and the wire clamping cap 205 are all located in a whole composed of the outer threaded tube 200 and the inner threaded tube 201.
[0022] like Figure 1-4 As shown, the floating seal assembly includes annular grooves 400 respectively arranged on the upper and lower ends of the inner arc surface of the internal threaded tube 201, and annular sealing airbags 401 are arranged in the annular grooves 400. The outer arc surface of the connecting line 203 is matched with the outer arc surface of the annular sealing airbag 401 at the lower end, and the outer arc surface of the external threaded tube 200 is matched with the outer arc surface of the annular sealing airbag 401 at the upper end; the floating seal assembly also includes a shunt tube 402 arranged on the lower side of the front end of the internal threaded tube 201, and the two air outlets of the shunt tube 402 respectively penetrate the inner arc surface of the adjacent annular groove 400 on the same side and extend to the inside thereof, and the two air outlets of the shunt tube 402 are respectively connected with the air inlet holes arranged on the outer arc surface of the adjacent annular sealing airbag 401 on the same side, and the air inlet of the shunt tube 402 penetrates the outer arc surface of the internal threaded tube 201 and a valve core valve 403 is provided at the end.
[0023] The working principle of a high-voltage energy storage connector provided by the utility model is as follows: when it is necessary to install the connecting wire 203, the relevant staff connects the connecting wire 203 with the plug-in connecting tube 202, and then movably sets the waterproof cover 204 on the connection between the connecting wire 203 and the plug-in connecting tube 202, and then sets the wire clamping cap 205 on the waterproof cover 204. After that, the relevant staff threadably connects the internal threaded tube 201 with the external threaded tube 200. As the internal threaded tube 201 and the external threaded tube 200 are gradually screwed together, the internal threaded tube 201 will squeeze the wire clamping cap 205, so that the clamping cap The wire cap 205 squeezes the waterproof sleeve 204 to reinforce the connection line 203 and the plug-in connection tube 202, ensuring the connection reliability and safety when the connector 100 is running in a high voltage and high current environment. At the same time, the internal threaded tube 201 will contact and slide relatively with the limit slider 301, and the limit slider 301 will overcome the elastic force of the spring 304 and retract into the rectangular groove 300 for avoidance after being subjected to force. After the internal threaded tube 201 and the external threaded tube 200 are completely screwed together, the limit slider 301 will be exactly opposite to the limit groove 302, and at this time the limit slider 301 will The inner threaded tube 201 is immediately inserted into the limiting groove 302 under the action of the rebound force of the spring 304, thereby limiting the position of the inner threaded tube 201, ensuring the stability and anti-loosening of the inner threaded tube 201 when in use, and solving the problem of virtual connection and disconnection at the line connection caused by the loosening of the inner threaded tube 201. When it is necessary to disassemble and replace the connecting line 203, it is only necessary to press the sliding button 306 at the same time. The sliding button 306 pushes the limiting slider 301 to overcome the elastic force of the spring 304 and retract it into the rectangular groove 300, thereby separating the limiting slider 301 from the limiting groove 302. At this time, the inner threaded tube 201 can be rotated counterclockwise to enter. After the connection line 203 is installed, the relevant staff will pump gas of suitable pressure into the annular sealing airbag 401 through the valve core valve 403 and the shunt pipe 402, so that the annular sealing airbag 401 will expand and contact and seal with the corresponding connection line 203 and the external threaded tube 200. Due to the compressible characteristics of the gas, when the connection line 203 is subjected to axial pressure changes, the annular sealing airbag 401 will elastically expand and contract to adapt to the changes, thereby ensuring that the high-voltage energy storage connector always maintains an effective sealing effect throughout its entire service life.
[0024] like Figure 2-3 As shown, the lower ends of the outer ends of the limiting sliders 301 are tilted downward from the outside to the inside, so that the internal threaded tube 201 is smoother during the tightening process.
[0025] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0026] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A high voltage energy storage connector, characterized in that: The invention comprises a connector (100) and a connecting mechanism arranged in a wire inlet at the lower end of the connector (100), wherein the connecting mechanism comprises an externally threaded barrel (200) arranged at the wire inlet in the middle of the lower surface of the connector (100), the external thread of the externally threaded barrel (200) being connected to an internally threaded tube (201), an anti-loosening component is also arranged between the externally threaded barrel (200) and the internally threaded tube (201), the anti-loosening component comprises a rectangular groove (300) longitudinally symmetrically arranged at the upper end of the outer arc surface of the externally threaded barrel (200), a limiting slider (301) is slidably connected in each of the rectangular grooves (300), the upper end of the inner arc surface of the internally threaded tube (201) is provided with limiting grooves (302) distributed longitudinally symmetrically, the outer ends of the limiting sliders (301) are respectively arranged in cooperation with the limiting grooves (302) adjacent to the same side, and a floating sealing component is also arranged in the internally threaded tube (201).
2. A high-voltage energy storage connector according to claim 1, characterized in that: The anti-loosening assembly further comprises circular grooves (303) respectively arranged on the inner side surfaces of the limiting sliders (301), and springs (304) are arranged between the inner wall surface of the circular groove (303) and the corresponding wall surface of the rectangular groove (300) in which it is located.
3. A high-voltage energy storage connector according to claim 1, characterized in that: The anti-loosening component also includes a guide slot (305) longitudinally symmetrically arranged at the upper end of the outer arc surface of the internal threaded tube (201), the guide slots (305) are respectively connected to the adjacent limiting slots (302) on the same side, and a sliding button (306) is slidably connected in the guide slots (305), and the inner end of the sliding button (306) is respectively arranged to cooperate with the adjacent limiting slider (301) on the same side.
4. A high-voltage energy storage connector according to claim 1, characterized in that: The connection mechanism further comprises a plug-in connection tube (202) arranged in the wire inlet at the lower end of the connector (100); a connection wire (203) is arranged at the lower end of the plug-in connection tube (202); a waterproof sleeve (204) is provided at the connection between the plug-in connection tube (202) and the connection wire (203); a wire clamping cap (205) is provided on the outer arc surface of the waterproof sleeve (204); the inner threaded tube (201) and the wire clamping cap (205) are arranged in coordination; the plug-in connection tube (202), the connection wire (203), the waterproof sleeve (204) and the wire clamping cap (205) are all located in a whole formed by the outer threaded tube (200) and the inner threaded tube (201).
5. A high-voltage energy storage connector according to claim 4, characterized in that: The floating seal assembly comprises annular grooves (400) respectively arranged at the upper and lower ends of the inner arc surface of the internal threaded tube (201), annular sealing airbags (401) are arranged in the annular grooves (400), the outer arc surface of the connecting line (203) is matched with the outer arc surface of the annular sealing airbag (401) at the lower end, and the outer arc surface of the external threaded tube (200) is matched with the outer arc surface of the annular sealing airbag (401) at the upper end.
6. A high-voltage energy storage connector according to claim 5, characterized in that: The floating seal assembly further comprises a shunt pipe (402) arranged at the lower side of the front end of the internally threaded tube (201); the two air outlets of the shunt pipe (402) respectively penetrate the inner arc surface of the adjacent annular groove (400) on the same side and extend into the interior thereof; the two air outlets of the shunt pipe (402) are respectively connected to the air inlet holes arranged on the outer arc surface of the adjacent annular sealing airbag (401) on the same side; the air inlet of the shunt pipe (402) penetrates the outer arc surface of the internally threaded tube (201) and is provided with a valve core valve (403) at the end thereof.
7. A high-voltage energy storage connector according to claim 1, characterized in that: The lower ends of the outer ends of the limiting sliding blocks (301) are arranged to be inclined downward from the outside to the inside.