Terminal cutting and bending detection equipment

By designing a terminal cutting and bending detection device, the method of cutting pins first and then bending is solved, and the problem of traditional equipment affecting product quality is achieved, efficient terminal cutting, bending and separation is achieved, and production efficiency is improved.

CN222884063UActive Publication Date: 2025-05-16KUNSHAN DATU PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421526742.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-16
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

Traditional terminal and tape separation equipment have problems affecting product quality, and multiple equipments cooperate with unnecessary turnover, which affects efficiency.

Method used

A terminal cutting and bending detection device is designed, and the pin separation and then bending method is used to connect the rib cutting mechanism, the pin bending mechanism and the terminal separation mechanism to achieve efficient cutting, bending and separation of the terminals. It is also equipped with a terminal detection mechanism, a marking classification mechanism and a turnover conveying mechanism to realize online flow detection and screening.

Benefits of technology

By first cutting the pins and then bending, the product's bending forming quality and qualification rate are guaranteed, online flow inspection, screening and tray loading operations are realized, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses terminal cutting and bending detection equipment. The terminal cutting and bending detection equipment comprises a material belt conveying line, a connecting rib cutting mechanism, a pin bending mechanism and a terminal separating mechanism, the material belt conveying line comprises a material belt guide rail and a material belt stepping driving source; the connecting rib cutting mechanism comprises a supporting bottom die and a punching top die. The pin bending mechanism comprises a bending bearing part and a bending forming part; the terminal separating mechanism comprises a top die with a window and a separating bottom die which is matched with the top die and has lifting displacement, and the window is provided with a die cutting matching part corresponding to the connecting part. According to the utility model, a mode of firstly cutting the pins and separating and then bending is adopted, so that the bending forming quality of the product is guaranteed, and then the qualified rate of the product is guaranteed by separating the pins from the material belt. On-line flow detection, screening and tray loading operation of cut products can be met, and operation is smooth and stable. The whole layout is ingenious, all stations are matched efficiently and smoothly, the automation degree is high, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a terminal cutting and bending detection device, belonging to the technical field of terminal automatic forming equipment. Background Art

[0002] The industrial production process involves batch production of terminals, and the terminals are generally carried by material strips. There are a large number of preformed terminals on the material strips. In batch processing operations, the terminals on the material strips need to be bent, cut, separated, cleaned, and inspected, so as to achieve the classification of separated terminals.

[0003] Currently, there is a double-pin terminal, whose front end is formed by stamping. In order to meet the structural strength of the stamping and the effective connection with the material strip, there are connecting ribs between the two pins of the double-pin terminal and a connecting part between the double-pin terminal and the material strip. During the rear end operation, the connecting ribs and the connecting part need to be removed, and the pins need to be bent.

[0004] In traditional equipment, the method of bending first and then punching is adopted. The existence of connecting ribs will affect the bending accuracy. At the same time, when cutting and separating at the back end, unnecessary deformation will be caused, causing product quality problems.

[0005] In addition, traditional equipment can only separate terminals from material strips, while the back end also requires the use of automated screening lines for quality inspection, screening and classification. The coordination of multiple devices results in unnecessary turnover, which affects efficiency. Utility Model Content

[0006] The purpose of the utility model is to solve the deficiencies of the above-mentioned prior art, and to propose a terminal cutting and bending detection device in view of the problems that the separation of the traditional terminal and the material strip affects the product quality.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A terminal cutting and bending detection device comprises a material strip carrying a plurality of double-pin terminals, a connecting rib is provided between two pins of the double-pin terminals, a connecting portion is provided between the double-pin terminals and the material strip, and a bending row for two rows arranged at intervals is provided on the material strip;

[0009] It includes a material belt conveyor line and a connecting rib cutting mechanism, a pin bending mechanism, and a terminal separation mechanism which are sequentially arranged along the conveying direction of the material belt conveyor line;

[0010] The material belt conveyor line includes a material belt guide rail carrying the material belt, and a material belt stepping driving source for driving the material belt to step and move. The material belt guide rail is provided with matching grooves corresponding to the bending columns one by one.

[0011] The connecting rib cutting mechanism comprises a supporting bottom die with a groove conforming to the connecting rib, and a punching top die with lifting and lowering displacement cooperating with the supporting bottom die;

[0012] The pin bending mechanism includes a bending support portion, and a bending forming portion with a linear stroke for cooperating with the bending support portion, and an avoidance interval for avoiding the bending support portion is provided on the material strip guide rail;

[0013] The terminal separation mechanism comprises a top die with a window, and a separation bottom die with lifting and lowering displacement matched with the top die, and a die-cutting matching portion corresponding to the connecting portion is provided on the window.

[0014] Preferably, the material belt conveyor line includes a first track section corresponding to the connecting rib cutting mechanism and a second track section corresponding to the terminal separation mechanism;

[0015] A gap is provided between the first track segment and the second track segment.

[0016] Preferably, the material tape stepping drive source is respectively provided on the first track segment and the second track segment.

[0017] Preferably, the material belt stepping driving source comprises a switching position carrier with a linear switching displacement, and at least one lifting and lowering toggle part with a lifting and lowering displacement arranged on the switching position carrier.

[0018] Preferably, the pin bending mechanism comprises a bending carrier with linear displacement, the bending carrier comprises two partition plates arranged at intervals, and the two partition plates are respectively provided with through channels through which the feed belt passes;

[0019] The bending supporting portion and the bending forming portion are respectively mounted between the two partition plates.

[0020] Preferably, it also includes a terminal detection mechanism, a terminal marking classification mechanism, and a turnover conveying mechanism;

[0021] The terminal detection mechanism is provided with a detection station, and the terminal marking classification mechanism is provided with a marking station;

[0022] The turnover conveying mechanism is provided with a first transfer part for switching displacement between the window opening and the detection station, and a second turnover part for switching displacement between the detection station and the marking station.

[0023] Preferably, the terminal marking classification mechanism comprises a classification switching seat with linear displacement, an NG storage chamber and a good product marking portion are provided on the classification switching seat, and the marking station is arranged on the good product marking portion.

[0024] Preferably, it also includes a swing plate mechanism and a finished product turnover mechanism for performing finished product turnover between the swing plate mechanism and the terminal marking classification mechanism.

[0025] The beneficial effects of the utility model are mainly reflected in:

[0026] 1. The method of cutting the pins first and then bending them is adopted to ensure the quality of the product bending and forming, and then by separating them from the material strip, the qualified rate of the product is guaranteed.

[0027] 2. It can meet the online flow detection, screening and loading operations of the cut products, and runs smoothly and stably.

[0028] 3. The overall layout is ingenious, the coordination between each workstation is efficient and smooth, and the degree of automation is high, which greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0030] Figure 1 The utility model is a structural schematic diagram of a terminal cutting and bending detection device.

[0031] Figure 2 The utility model is a schematic diagram of the exploded structure of a terminal cutting and bending detection device.

[0032] Figure 3 The utility model is a structural schematic diagram of a connecting rib cutting mechanism in a terminal cutting and bending detection device.

[0033] Figure 4 The utility model is a structural schematic diagram of a pin bending mechanism in a terminal cutting and bending detection device.

[0034] Figure 5 The utility model is a schematic diagram of the structure of a terminal separation mechanism in a terminal cutting and bending detection device.

[0035] Figure 6 The utility model is a structural schematic diagram of a terminal detection mechanism in a terminal cutting and bending detection device.

[0036] Figure 7 The utility model is a structural schematic diagram of a terminal marking classification mechanism in a terminal cutting and bending detection device.

[0037] Figure 8 The utility model is a structural schematic diagram of a turnover conveying mechanism in a terminal cutting and bending detection device.

[0038] Fig. 9The utility model is a structural schematic diagram of a swing plate mechanism in a terminal cutting and bending detection device.

[0039] Fig.10 The utility model is a structural schematic diagram of a finished product turnover mechanism in a terminal cutting and bending detection device.

[0040] Fig.11 It is a structural schematic diagram of a double-pin terminal in the utility model. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0042] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the relevant utility model are shown in the accompanying drawings. It should be noted that, in the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.

[0043] The utility model provides a terminal cutting and bending detection device, such as Fig.11 As shown, it includes a material strip 100 equipped with a plurality of double-pin terminals 200, a connecting rib 300 is provided between the two pins of the double-pin terminal 200, a connecting portion 400 is provided between the double-pin terminal 200 and the material strip 100, and a bending column 500 is provided on the material strip for setting two columns spaced apart.

[0044] like Figures 1 to 10 As shown, it includes a material belt conveyor line 1 and a connecting rib cutting mechanism 2, a pin bending mechanism 3, and a terminal separation mechanism 4 which are sequentially arranged along the conveying direction of the material belt conveyor line.

[0045] The material belt conveyor line 1 comprises a material belt guide rail 11 for carrying the material belt, and a material belt stepping driving source 12 for driving the material belt to step and move. The material belt guide rail 11 is provided with matching grooves 111 arranged one-to-one corresponding to the bending columns.

[0046] The connecting rib cutting mechanism 2 comprises a supporting bottom die 21 having a groove conforming to the connecting rib, and a punching top die 22 having a lifting and lowering displacement and cooperating with the supporting bottom die.

[0047] The pin bending mechanism 3 includes a bending support portion 31 and a bending forming portion 32 with a linear stroke for cooperating with the bending support portion 31 . An escape gap is provided on the material strip guide rail to escape the bending support portion.

[0048] The terminal separation mechanism 4 comprises a top die 41 with a window 410 and a separation bottom die 42 with lifting and lowering displacement cooperating with the top die. A die-cutting matching portion corresponding to the connecting portion is provided on the window.

[0049] Specific implementation process and principle description:

[0050] During operation, the material belt 100 is mounted on the material belt guide rail 11 , and the bending column 500 is aligned and mounted by cooperating with the groove bar 111 to meet the material belt mounting accuracy requirements, and the material belt stepping drive source 12 realizes the stepping drive of the material belt 100 .

[0051] When entering the connecting rib cutting mechanism 2 , the material strip is located between the supporting bottom die 21 and the punching top die 22 , and the connecting rib 300 between the two pins of the double-pin terminal 200 on the material strip is punched out by the punching stroke of the punching top die 22 .

[0052] Then it enters the connecting rib cutting mechanism 2 . Due to the space of the avoidance interval, the double-pin terminal 200 can be supported on the bending support part 31 . At this time, the bending operation of the pins thereon is performed through the bending forming part 32 .

[0053] Then enter the terminal separation mechanism 4, at this time the separation bottom mold 42 is pushed upward, and the shear force of cutting is realized by the die-cutting matching part on the window to cut off the connection part 400, and the separated double-pin terminal 200 is pushed out from the window 410 to be exposed, and its exposure is convenient for the external picking mechanism to pick up and transfer materials.

[0054] In a specific embodiment, Figure 1 As shown, the material belt conveyor line 1 includes a first track segment corresponding to the connecting rib cutting mechanism and a second track segment corresponding to the terminal separation mechanism; there is a gap 110 between the first track segment and the second track segment. The first track segment and the second track segment are respectively provided with a material belt stepping drive source.

[0055] Specifically, both the front-end cutting and the rear-end cutting will have a certain impact and stress on the material strip. By setting the interval between the first track segment and the second track segment, the interval 110 can achieve blocking between the workstations on both sides and eliminate mutual interference. At the same time, it can provide a certain tension control, making the material strip operation more reliable.

[0056] In a specific embodiment, the material tape stepping driving source 12 includes a switching position carrier 121 with a linear switching displacement, and at least one lifting and lowering toggle portion 122 with a lifting and lowering displacement disposed on the switching position carrier.

[0057] That is, the interference between the lifting and lowering toggle part 122 and the material belt is realized by descending, so that when the switching position carrier 121 is displaced, it can play a role in advancing the material belt stepwise, and after it is reset, it can achieve equidistant advancement again.

[0058] This embodiment is only a specific example of the present case. It can also adopt gear plate drive, clamping stepping drive and other methods. It only needs to meet the mechanism of stepping drive of the material belt, which is within the protection scope of the present case.

[0059] In a specific embodiment, Figure 4 As shown, the pin bending mechanism 3 includes a bending carrier 33 with linear displacement, and the bending carrier 33 includes two spaced-apart partition plates 331, each of which is provided with a through channel 332 for the feed belt to pass through. The bending support portion and the bending forming portion are respectively mounted between the two partition plates.

[0060] Specifically, through this structural design, linear displacement adjustment can be achieved to meet the positioning accuracy adjustment requirements. In addition, two linear displacements are used to achieve coordinated bending operations, making the bending forming more diverse.

[0061] In a specific embodiment, Figures 1 to 10 As shown, it also includes a terminal detection mechanism 5, a terminal marking classification mechanism 6, and a turnover conveying mechanism 7.

[0062] The terminal detection mechanism 5 is provided with a detection station 50 , and the terminal marking classification mechanism 6 is provided with a marking station 61 .

[0063] The turnover conveying mechanism is provided with a first transfer part for switching displacement between the window opening and detection stations, and a second turnover part for switching displacement between the detection station and the marking station.

[0064] Specifically, when the current section of the double-pin terminal 200 is separated from the material strip and exposed through the window, the first transfer unit picks up the double-pin terminal 200 and transfers it to the inspection station 50. The terminal inspection mechanism 5 inspects the current double-pin terminal 200. After the inspection is completed, the second turnover unit picks it up to the marking station 61 for marking and classification of good and / or defective products.

[0065] It should be noted that, generally, the terminal inspection mechanism 5 is provided with a plurality of inspection stations 50. When there are multiple inspection stations 50, the turnover conveying mechanism only needs to be provided with a plurality of first transfer parts according to the station intervals, which can realize one-way material transfer between multiple stations.

[0066] In a specific embodiment, the terminal marking classification mechanism 6 includes a classification switching seat 60 with linear displacement, on which an NG storage chamber 62 and a good product marking portion are provided, and a marking station is arranged on the good product marking portion.

[0067] Specifically, when the test is qualified, the classification switching seat 60 switches the marking station to accept the material for good product marking. When the test is unqualified, the classification switching seat 60 switches the NG storage tank 62 to accept the material, thus realizing NG discharge.

[0068] In a specific embodiment, Figures 1 to 10 As shown, it also includes a plate swing mechanism 8 and a finished product turnover mechanism 9 for performing finished product turnover between the plate swing mechanism and the terminal marking and classification mechanism.

[0069] The tray swing mechanism 8 is used to carry the double-pin terminal 200 on the tray, and the finished product turnover mechanism 9 realizes the material transfer and tray loading, thus realizing the streamlined tray loading operation, which is efficient and smooth.

[0070] From the above description, it can be found that the terminal cutting and bending detection equipment of the utility model adopts the method of cutting the pins first and then bending them, so that the bending and forming quality of the product is guaranteed, and then the qualified rate of the product is guaranteed by separating it from the material strip. It can meet the online flow detection, screening and tray loading of the products after cutting, and the operation is smooth and stable. The overall layout is ingenious, the coordination between the various workstations is efficient and smooth, and the degree of automation is high, which greatly improves the production efficiency.

[0071] The term "comprise" or any other similar term is intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus / device.

[0072] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A terminal cutting and bending detection device, comprising a material strip carrying a plurality of double-pin terminals, a connecting rib between two pins of the double-pin terminals, a connecting portion between the double-pin terminals and the material strip, and a bending column for two columns arranged at intervals on the material strip, characterized in that: It includes a material belt conveyor line and a connecting rib cutting mechanism, a pin bending mechanism, and a terminal separation mechanism which are sequentially arranged along the conveying direction of the material belt conveyor line; The material belt conveyor line includes a material belt guide rail carrying the material belt, and a material belt stepping driving source for driving the material belt to step and move. The material belt guide rail is provided with matching grooves corresponding to the bending columns one by one. The connecting rib cutting mechanism comprises a supporting bottom die with a groove conforming to the connecting rib, and a punching top die with lifting and lowering displacement cooperating with the supporting bottom die; The pin bending mechanism includes a bending support portion, and a bending forming portion with a linear stroke for cooperating with the bending support portion, and an avoidance interval for avoiding the bending support portion is provided on the material strip guide rail; The terminal separation mechanism comprises a top die with a window, and a separation bottom die with lifting and lowering displacement matched with the top die, and a die-cutting matching portion corresponding to the connecting portion is provided on the window.

2. A terminal cutting and bending detection device according to claim 1, characterized in that: The material belt conveyor line includes a first track section corresponding to the connecting rib cutting mechanism and a second track section corresponding to the terminal separation mechanism; A gap is provided between the first track segment and the second track segment.

3. A terminal cutting and bending detection device according to claim 2, characterized in that: The material tape stepping drive source is respectively provided on the first track segment and the second track segment.

4. A terminal cutting and bending detection device according to claim 3, characterized in that: The material tape stepping driving source comprises a switching position carrier with a linear switching displacement, and at least one lifting and lowering toggle part with a lifting and lowering displacement arranged on the switching position carrier.

5. The terminal cutting and bending detection device according to claim 1, characterized in that: The pin bending mechanism comprises a bending carrier with linear displacement, the bending carrier comprises two partition plates arranged at intervals, and the two partition plates are respectively provided with a through channel for the feed belt to pass through; The bending supporting portion and the bending forming portion are respectively mounted between the two partition plates.

6. A terminal cutting and bending detection device according to any one of claims 1 to 5, characterized in that: It also includes a terminal detection mechanism, a terminal marking classification mechanism, and a turnover conveying mechanism; The terminal detection mechanism is provided with a detection station, and the terminal marking classification mechanism is provided with a marking station; The turnover conveying mechanism is provided with a first transfer part for switching displacement between the window opening and the detection station, and a second turnover part for switching displacement between the detection station and the marking station.

7. A terminal cutting and bending detection device according to claim 6, characterized in that: The terminal marking classification mechanism includes a classification switching seat with linear displacement, an NG storage compartment and a good product marking portion are provided on the classification switching seat, and the marking station is arranged on the good product marking portion.

8. The terminal cutting and bending detection device according to claim 6, characterized in that: It also includes a plate swing mechanism and a finished product turnover mechanism for performing finished product turnover between the plate swing mechanism and the terminal marking classification mechanism.