Electric automobile permanent magnet synchronous motor three-phase line pipe clamp support

By designing a three-phase wire clamp bracket including the motor body and support, the problems of loosening and vibration impact of the three-phase wire fixing method of the permanent magnet synchronous motor of electric vehicles are solved, and higher stability and wear resistance are achieved, extending the motor service life and reducing maintenance costs.

CN222884430UActive Publication Date: 2025-05-16JIANGSU JINZHI NEW ENERGY VEHICLE CO LTD
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Patent Information

Application Number
CN202323607768.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-05-16
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The fixing method of the three-phase wire of the permanent magnet synchronous motor of electric vehicles has problems of loosening and snap breakage, which cannot effectively prevent the impact of motor vibration on the three-phase wire, resulting in reduced motor performance and electrical failure.

Method used

A three-phase wire pipe clamp bracket including a motor body and a support member is designed, and is fixed to the motor body through the support surface. The clamping tube structure clamps the three-phase wire and is equipped with a wear-resistant coating on the surface of the support member.

Benefits of technology

Through high-strength materials and optimized structural design, the three-phase wire clamps and brackets are improved to effectively fix the three-phase wires of the motor, improve the motor stability and electric vehicle performance, extend the motor service life and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric automobile permanent magnet synchronous motor three-phase line pipe clamp support comprising a motor body and a support member, the motor body is provided with a three-phase line, the support member is provided with a first support surface and a second support surface, and the support surfaces are fixed with the motor body; a pipe clamping structure is arranged at the top end of the supporting surface; the pipe clamping structure is fixed with the supporting surface; and the pipe clamping structure clamps a three-phase line. The three-phase line pipe clamp has the advantages that the three-phase line pipe clamp and the support are made of high-strength materials and optimized in structural design, so that the three-phase line pipe clamp and the support are better in abrasion resistance and deformation resistance; three-phase lines of the motor can be effectively fixed, and the stability of the motor is improved, so that the performance of an electric automobile is improved; the wear resistance and the corrosion resistance are improved, so that the service life of the motor is prolonged, and the maintenance cost is reduced; by improving the mounting mode of the fixing support, the mounting process is simplified, the mounting cost is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicles, in particular to a three-phase wire pipe clamp bracket for a permanent magnet synchronous motor of an electric vehicle. Background Art

[0002] In existing electric vehicles, permanent magnet synchronous motors are their main power source. However, there are some problems with the existing methods for fixing the three-phase wires of permanent magnet synchronous motors. First, the traditional fixing method usually adopts clamping or loose fixing, which causes the connection to loosen and the buckle to break due to long-term vibration and friction, affecting the stable operation of the motor. Secondly, the existing fixing method cannot effectively prevent the vibration generated by the motor during operation from affecting the three-phase wire, which may cause the performance of the motor to deteriorate and may even cause electrical failures. To this end, a pipe clamp bracket for the three-phase wires of permanent magnet synchronous motors of electric vehicles is proposed. Summary of the invention

[0003] The utility model aims to provide a three-phase wire pipe clamp bracket for a permanent magnet synchronous motor of an electric vehicle to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A three-phase wire pipe clamp bracket for a permanent magnet synchronous motor of an electric vehicle, comprising a motor body and a support member, wherein the motor body is provided with a three-phase wire, and the support member is provided with a first support surface and a second support surface, wherein the first support surface is fixed to the motor body;

[0006] The top end of the second support surface is provided with a pipe clamping structure;

[0007] The pipe clamping structure is fixed to the second supporting surface;

[0008] The pipe clamping structure clamps the three-phase wires.

[0009] Furthermore, the surface of the support member is provided with a wear-resistant coating.

[0010] Furthermore, the supporting surface 1 is fixed to the motor body by bolts.

[0011] Furthermore, the tube clamping structure comprises an upper tube clamping and a lower tube clamping, the upper tube clamping and the lower tube clamping are connected by two bolts, and the second supporting surface is provided with a welded nut used in conjunction with the two bolts.

[0012] Furthermore, the upper clamping tube and the lower clamping tube are both provided with semicircular grooves, and the two semicircular grooves form a clamping opening for clamping the three-phase line.

[0013] Furthermore, the diameter of the three-phase line is consistent with the diameter of the clamp.

[0014] Furthermore, the material used for the tube clamping structure is PPS or PEEK.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The use of high-strength materials and optimized structural design make the three-phase line pipe clamp and bracket have better wear resistance and deformation resistance;

[0017] It can effectively fix the three-phase wires of the motor, improve the stability of the motor, and thus improve the performance of the electric vehicle;

[0018] Its wear resistance and corrosion resistance are improved, thus extending the service life of the motor and reducing maintenance costs;

[0019] By improving the installation method of the fixed bracket, the installation process is simplified, the installation cost is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the pipe clamping structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the utility model connected to the motor body. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] Example 1, please refer to Figure 1-3 , the utility model provides a technical solution:

[0025] A three-phase wire pipe clamp bracket for a permanent magnet synchronous motor of an electric vehicle, comprising a motor body 90 and a support member, wherein a three-phase wire 70 is arranged on the motor body 90;

[0026] The support member is provided with a support surface 10 and a support surface 20. For the convenience of installation, the support surface 10 is fixed to the motor body 90. For the convenience of clamping the three-phase line 70, a pipe clamping structure is provided at the top of the support surface 20, and the pipe clamping structure is fixed to the support surface 20 for the convenience of clamping.

[0027] like Figure 1 As shown: a wear-resistant coating is provided on the surface of the support, wherein the coating is KN6 nickel-chromium alloy or tungsten carbide.

[0028] like Figure 1 As shown: In order to stabilize the connection, the support surface 10 is fixed to the motor body 90 by bolts 80.

[0029] like Figure 1 As shown: the tube clamping structure includes an upper tube clamping structure 40 and a lower tube clamping structure 30, which are connected and fastened by bolts 50. In order to connect the tube clamping structure, a welded nut 60 used in conjunction with the bolts 50 is provided on the support surface 20.

[0030] like Figure 2 As shown, both the upper clamping tube 40 and the lower clamping tube 30 are provided with semicircular grooves, and the two semicircular grooves form a clamping opening for clamping the three-phase line 70, which is used to firmly clamp the three-phase line 70.

[0031] like Figure 2 As shown: in order to achieve a better clamping effect, the diameter of the three-phase line 70 is made consistent with the diameter of the clamping mouth. In order to improve wear resistance and service life, the material used for the pipe clamping structure is PPS or PEEK.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A three-phase wire pipe clamp support for a permanent magnet synchronous motor of an electric vehicle, comprising a motor body (90) and a support member, wherein the motor body (90) is provided with a three-phase wire (70), and characterized in that: The support member is provided with a first support surface (10) and a second support surface (20), and the first support surface (10) is fixed to the motor body (90); The top of the supporting surface 2 (20) is provided with a pipe clamping structure; The tube clamping structure is fixed to the second supporting surface (20); The pipe clamping structure clamps the three-phase wire (70).

2. The three-phase wire pipe clamp bracket of the electric vehicle permanent magnet synchronous motor according to claim 1 is characterized in that: The surface of the support member is provided with a wear-resistant coating.

3. The three-phase wire pipe clamp bracket of the permanent magnet synchronous motor of an electric vehicle according to claim 1 is characterized in that: The supporting surface 1 (10) is fixed to the motor body (90) via bolts (80).

4. The three-phase wire pipe clamp bracket of the permanent magnet synchronous motor of an electric vehicle according to claim 1 is characterized in that: The tube clamping structure comprises an upper tube clamping (40) and a lower tube clamping (30), wherein the upper tube clamping (40) and the lower tube clamping (30) are connected via a second bolt (50), and the second support surface (20) is provided with a welded nut (60) used in conjunction with the second bolt (50).

5. The three-phase wire pipe clamp bracket of the permanent magnet synchronous motor of an electric vehicle according to claim 4 is characterized in that: The upper clamping tube (40) and the lower clamping tube (30) are both provided with semicircular grooves, and the two semicircular grooves form a clamping opening for clamping the three-phase line (70).

6. The three-phase wire pipe clamp bracket of the permanent magnet synchronous motor of an electric vehicle according to claim 5 is characterized in that: The diameter of the three-phase line (70) is consistent with the diameter of the clamping opening.

7. The three-phase wire pipe clamp bracket of the permanent magnet synchronous motor of an electric vehicle according to claim 1, characterized in that: The material used for the tube clamping structure is PPS or PEEK.