Gas stripping sludge discharge device in integrated sewage treatment equipment

By designing a gas sludge extraction and discharge device in an integrated sewage treatment equipment and using gas to discharge sludge, the problem of frequent maintenance of equipment in the existing technology is solved, reducing costs and improving sludge discharge efficiency.

CN222885528UActive Publication Date: 2025-05-20JIANGSU JINSHAN ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202421575869.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-20
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The sludge discharge method in the existing integrated sewage treatment equipment mainly relies on the submersible pump to pump sludge, which leads to the equipment being lifted out for maintenance and maintenance after operating for a period of time, which is troublesome and has high power consumption and maintenance costs.

Method used

A gas sludge lifting and discharge device is designed. By setting up a sludge discharge pipe and a gas transmission pipe in the treatment chamber, and using a whirlwind fan to transport the air into the gas pack. When a certain pressure is reached, the fan is stopped, and a solenoid valve is used to control the gas to enter the sludge discharge pipe and discharge the sludge through the gas.

Benefits of technology

It realizes mud discharge without lifting the equipment, reducing the complexity and cost of equipment operation and maintenance, and improving mud discharge efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222885528U_ABST
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Abstract

The utility model discloses an air-lift sludge discharge device in integrated sewage treatment equipment, relates to the technical field of sewage treatment equipment, and aims to solve the problems that sludge discharge modes in the integrated sewage treatment equipment in the prior art mostly adopt a submersible pump to suck sludge, and the equipment needs to be lifted out for repair and maintenance after running for a period of time, so that the operation is troublesome, and the cost is high. And the power consumption cost and the maintenance cost are relatively high. A sludge discharge pipe is arranged in the treatment bin, an air pipe is arranged at the bottom of the lower part of the sludge discharge pipe, the air pipe is connected with the sludge discharge pipe through an inclined tee joint, a loose joint and a bushing, and a bin partition plate is arranged at a pipeline above the air delivery pipe; the bin partition plate is arranged on one side of the air pipe, the air conveying pipe is connected with the bin partition plate in a welded mode, the air conveying pipe is provided with an electromagnetic valve and a manual ball valve, the electromagnetic valve and the manual ball valve are fixed to the air conveying pipe through threaded quick connectors, and the air bag is arranged at the top end of the air conveying pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment equipment, in particular to an air-lift sludge discharge device in an integrated sewage treatment equipment. Background Technique

[0002] Sewage treatment refers to the process of purifying sewage to meet the water quality requirements for discharging it into a certain water body or reusing it. In sewage treatment equipment, the first step is usually a sedimentation tank. In the sedimentation tank, a large amount of suspended substances and other impurities are settled, forming sludge at the bottom of the tank. The upper water body is then treated for reuse, and the sludge needs to be discharged for secondary treatment.

[0003] For example, the Chinese authorized patent with the publication number CN218774361U (sludge discharge device for integrated sewage treatment equipment): includes a sedimentation tank, equipment pipes, sludge discharge pipes, a lead screw motor, and a rotating shaft. A base block is fixed at the inner bottom of the sedimentation tank. Sludge storage tanks are arranged in the sedimentation tank on both sides of the base block. Equipment pipes are fixed at the lower two corners at one end of the sedimentation tank. A lead screw motor is fixed at the end of the equipment pipe away from the sedimentation tank. A first sludge pushing plate, a second sludge pushing plate, and a crushing cutter are sequentially arranged on the outer peripheral side of the rotating shaft. And one end of the rotating shaft close to the sedimentation tank is rotatably connected to an end plate, and a pushing cutter is fixed on the front side of the end plate. By setting the equipment pipes, rotating shaft, lead screw motor, sedimentation tank, base block, crushing cutter, and pushing cutter, the problems of low efficiency, high equipment energy consumption, incomplete sludge discharge when discharging the sludge at the bottom of the sedimentation tank, and the sludge at the bottom of the sedimentation tank being hard and stubborn and inconvenient to discharge are solved.

[0004] However, most of the sludge discharge methods in the existing integrated sewage treatment equipment use submersible pumps to suck sludge. After the equipment runs for a period of time, the equipment needs to be lifted out for maintenance, which is rather troublesome, and the power consumption cost and maintenance cost are relatively high. Therefore, it does not meet the existing requirements. For this reason, we propose an air-lift sludge discharge device in an integrated sewage treatment equipment. Content of the Utility Model

[0005] The purpose of the utility model is to provide an air-lift sludge discharge device in an integrated sewage treatment equipment to solve the problems in the background technique that most of the sludge discharge methods in the existing integrated sewage treatment equipment use submersible pumps to suck sludge. After the equipment runs for a period of time, the equipment needs to be lifted out for maintenance, which is rather troublesome, and the power consumption cost and maintenance cost are relatively high.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an air-lift sludge discharge device in an integrated sewage treatment equipment, including a treatment chamber, a sludge discharge pipe is arranged inside the treatment chamber, an air delivery pipe is arranged at the bottom below the sludge discharge pipe, the air delivery pipe is connected to the sludge discharge pipe through a tee, a union, and a reducing bushing, and a partition board is arranged at the pipeline above the air delivery pipe.

[0007] Further included are:

[0008] A baffle plate, which is arranged on one side of the air delivery pipe, and the air delivery pipe is connected to the baffle plate by welding. An electromagnetic valve and a manual ball valve are arranged on the air delivery pipe, and the electromagnetic valve and the manual ball valve are fixed on the air delivery pipe through a quick-thread coupling.

[0009] An air bag, which is arranged at the top end of the air delivery pipe, and the air bag is connected to the air delivery pipe by welding. The air bag is welded above the equipment top plate.

[0010] Preferably, an air inlet pipe is arranged below the air bag, and the air bag is connected to the air inlet pipe by welding.

[0011] Preferably, a check valve and a flexible connecting pipe are arranged below the air bag.

[0012] Preferably, the check valve and the flexible connecting pipe are fixed on the air inlet pipe through a quick-thread coupling.

[0013] Preferably, a vortex blower is arranged at one end of the bottom of the air inlet pipe, and the vortex blower is connected to the air inlet pipe through a threaded joint.

[0014] Preferably, a mounting seat is arranged at the bottom of the vortex blower, and the vortex blower is fixedly connected to the mounting seat by screws.

[0015] Preferably, a sludge discharge port is arranged on one side of the top end of the sludge discharge pipe, and a connecting plate is arranged on the sludge discharge port.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. The present utility model forms a sludge discharge assembly by the sludge discharge pipe, the air delivery pipe, the tee pipe, the electromagnetic valve, and the manual ball valve. The air delivery pipe is fixed on the baffle plate by welding, and the remaining pipe fittings and valves are fixed on the wall panel by pipe clamps. The air bag, the air inlet pipe, the check valve, the flexible connecting pipe, and the vortex blower form an air source assembly. The air bag is fixed on the equipment top plate by welding, the pipe fittings are connected through threaded joints, and the vortex blower is fixed on the mounting seat by bolts. During operation, the vortex blower is started to deliver air into the air bag. When the air bag reaches a certain pressure, the blower stops working. When sludge discharge is required, the electromagnetic valve on the air delivery pipe is opened, and the gas in the air bag enters the sludge discharge pipe through the air delivery pipe. After the gas enters the sludge discharge pipe, the sludge at the bottom inside the treatment chamber is taken out of the chamber through the sludge discharge port, thereby realizing the function of sludge discharge, and solving the problem that most of the sludge discharge methods in the prior art integrated sewage treatment equipment use a submersible pump to suck sludge. After the equipment operates for a period of time, the equipment needs to be hoisted out for maintenance, which is rather troublesome, and the power consumption cost and the maintenance cost are both relatively high.

[0018] 2. By setting a check valve, the gas in the air bag cannot return to the fan, thus protecting the fan. A sludge discharge port is provided on one side of the top end of the sludge discharge pipe. The sludge discharge pipe is installed and fixed through the connection plate of the sludge discharge port, which facilitates its disassembly and assembly. Description of the Drawings

[0019] Figure 1 It is a schematic diagram of the overall structure of the air-lift sludge discharge device in the integrated sewage treatment equipment of the present utility model;

[0020] Figure 2 It is an enlarged left-view structure schematic diagram of the air-lift sludge discharge device of the present utility model;

[0021] Figure 3 It is an enlarged schematic diagram of the internal structure of the air-lift sludge discharge device of the present utility model;

[0022] In the figure: 1. Sludge discharge pipe; 2. Gas transmission pipe; 3. Three-way pipe; 4. Compartment board; 5. Solenoid valve; 6. Manual ball valve; 7. Air bag; 8. Intake pipe; 9. Check valve; 10. Flexible connection pipe; 11. Vortex fan; 12. Sludge discharge port; 13. Connection plate; 14. Mounting seat; 15. Treatment chamber. Specific Embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0024] Please refer to Figures 1-3 , an embodiment provided by the present utility model: An air-lift sludge discharge device in an integrated sewage treatment equipment, including a treatment chamber 15. A sludge discharge pipe 1 is arranged inside the treatment chamber 15, and the bottom of the sludge discharge pipe 1 is arranged

[0025] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An air lift mud discharge device in an integrated sewage treatment equipment, comprising a treatment chamber (15), a mud discharge pipe (1) being arranged inside the treatment chamber (15), an air supply pipe (2) being arranged at the bottom below the mud discharge pipe (1), the air supply pipe (2) being connected to the mud discharge pipe (1) via a tee pipe (3), a flexible joint and a bushing, and a partition plate (4) being arranged at the pipeline above the air supply pipe (2); Features: Also includes: A partition plate (4) is arranged on one side of the gas pipeline (2), and the gas pipeline (2) and the partition plate (4) are connected by welding. The gas pipeline (2) is provided with a solenoid valve (5) and a manual ball valve (6), and the solenoid valve (5) and the manual ball valve (6) are fixed to the gas pipeline (2) by means of a threaded quick connector. An air bag (7) is arranged at the top end of the air delivery pipe (2), and the air bag (7) is connected to the air delivery pipe (2) by welding, and the air bag (7) is welded above the top plate of the equipment.

2. The air lift sludge discharge device in the integrated sewage treatment equipment according to claim 1, characterized in that: An air intake pipe (8) is provided below the air bag (7), and the air bag (7) and the air intake pipe (8) are connected by welding.

3. The air lift sludge discharge device in the integrated sewage treatment equipment according to claim 2, characterized in that: A check valve (9) and a soft connecting pipe (10) are provided below the air bag (7).

4. The air lift sludge discharge device in the integrated sewage treatment equipment according to claim 3, characterized in that: The check valve (9) and the soft connecting pipe (10) are fixed to the air inlet pipe (8) via a threaded quick connector.

5. The air lift sludge discharge device in the integrated sewage treatment equipment according to claim 4, characterized in that: A vortex fan (11) is provided at one end of the bottom of the air intake pipe (8), and the vortex fan (11) is connected to the air intake pipe (8) via a threaded joint.

6. The air lift sludge discharge device in the integrated sewage treatment equipment according to claim 5, characterized in that: A mounting seat (14) is provided at the bottom of the vortex fan (11), and the vortex fan (11) is fixedly connected to the mounting seat (14) by means of screws.

7. The air lift sludge discharge device in the integrated sewage treatment equipment according to claim 6, characterized in that: A mud discharge port (12) is provided on one side of the top end of the mud discharge pipe (1), and a connecting plate (13) is provided on the mud discharge port (12).