Concrete injection molding distributing machine

By designing a concrete injection molding fabric machine, the concrete casting process is automated, the problems of low efficiency and unstable quality caused by manual operations are solved, and the efficiency and quality of concrete casting are improved.

CN222886123UActive Publication Date: 2025-05-20CHINA RAILWAY NO 5 ENG GRP NO 6 ENG CO LTD +1
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Patent Information

Application Number
CN202421362456.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-20
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the prior art, the pouring process of concrete relies on manual operations, resulting in high labor intensity and low efficiency for workers, and the quality of concrete components is difficult to ensure.

Method used

A concrete injection molding cloth machine is designed, including a hopper, a storage hopper, an automatic cloth assembly and a mobile conveyor table. It can automatically load and cloth by traction of the loading rack and driving mechanism, and control the cutting speed and conveying speed with the controller to ensure uniform fabrication of the concrete.

Benefits of technology

Through the automated concrete fabric process, the efficiency and quality of concrete pouring are improved, the labor intensity of workers is reduced, and the consistency of concrete components is ensured and the use needs are met.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222886123U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of concrete injection molding, and particularly relates to a concrete injection molding distributing machine which comprises a machine frame and a traction feeding frame body obliquely arranged on one side of the machine frame. The feeding hopper is arranged on the traction feeding frame body, and the feeding hopper can move up and down obliquely on the traction feeding frame body; the storage hopper is transversely and movably arranged on the rack through a driving mechanism; the automatic material distribution assembly is arranged at a bottom outlet of the material storage hopper; the movable conveying table is arranged below the rack; the controller is arranged on one side of the storage hopper and used for solving the problems that the labor intensity of workers is high and the efficiency is not high due to the fact that concrete is manually filled into the mold frame; and the quality of a manually poured concrete member is difficult to guarantee, and the use requirement cannot be met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete casting molds, and particularly relates to a concrete casting mold cloth feeding machine. Background Art

[0002] In the production process of concrete precast components, mold casting needs to be carried out in a precast workshop. By pouring concrete into a mold frame, after the concrete in the mold frame solidifies and forms, specific precast components can be made, and the made precast components can be directly applied to corresponding places.

[0003] However, in the current casting and molding process, in many cases, manual filling of concrete into the mold frame is still relied on, resulting in high labor intensity and low efficiency of workers; moreover, the quality of concrete components poured manually is difficult to guarantee and cannot meet the use requirements. Summary of the Utility Model

[0004] Based on the problems mentioned in the above background art, the utility model provides a concrete casting mold cloth feeding machine, which is used to solve the problems that manual filling of concrete into the mold frame leads to high labor intensity and low efficiency of workers; moreover, the quality of concrete components poured manually is difficult to guarantee and cannot meet the use requirements.

[0005] The technical scheme adopted by the utility model is as follows:

[0006] A concrete casting mold cloth feeding machine, comprising:

[0007] A frame and a traction feeding frame body obliquely arranged on one side of the frame;

[0008] A feeding hopper, which is arranged on the traction feeding frame body, and the feeding hopper can move obliquely up / down on the traction feeding frame body;

[0009] A storage hopper, which is horizontally movably arranged on the frame through a driving mechanism;

[0010] An automatic cloth feeding assembly, which is arranged at the bottom outlet of the storage hopper;

[0011] A movable conveying platform, which is arranged below the frame and is used for carrying and placing the mold frame;

[0012] A controller, which is arranged on one side of the storage hopper and is used to control the blanking speed of the automatic cloth feeding assembly and the conveying speed of the movable conveying platform.

[0013] On the basis of the above technical scheme, the utility model has also made the following improvements:

[0014] Further, the traction loading rack body includes a loading rack obliquely arranged on one side of the rack. A hoist is arranged at the high end of the inclined loading rack through a mounting frame. A traction rope is arranged on the winding shaft of the hoist.

[0015] A sliding rack is arranged on the loading rack. A rotating shaft is arranged on the sliding rack. Both ends of the rotating shaft are provided with rollers. The rollers are placed in the sliding grooves on the top surface of the loading rack. A sleeve rod is arranged on the sliding rack. One end of the traction rope is sleeved on the sleeve rod.

[0016] Further, the loading hopper is arranged on the sliding rack. A discharge port is arranged at the bottom of the loading hopper. A closing plate is clamped on the inclined wall of the loading hopper. A rack is arranged on the bottom surface of the closing plate.

[0017] Two fixing plates are oppositely arranged on the inclined wall of the loading hopper where the closing plate is arranged. An installation shaft is arranged between the two fixing plates. A gear meshing with the rack is arranged on the installation shaft. One end of the installation shaft is connected to the main shaft of a first motor arranged on one side of the sliding rack.

[0018] Further, the driving mechanism includes a second motor arranged on one side of the storage hopper through an assembly frame. An assembly shaft is rotatably arranged on the assembly frame. Sprockets are arranged on both the assembly shaft and the main shaft of the second motor. A chain is arranged between the two sprockets. Moving wheels are arranged at both ends of the assembly shaft. A plurality of bearing wheels are arranged at the bottom of the flange on both long sides of the storage hopper. The moving wheels and the bearing wheels are both placed on the top surface of the rack.

[0019] Further, the automatic cloth feeding assembly includes a cloth feeding hopper arranged at the bottom outlet of the storage hopper. A plurality of material discharging ports are arranged inside the cloth feeding hopper. Two guide plates are oppositely arranged in each material discharging port. Mounting columns are rotatably arranged inside the side walls of the cloth feeding hopper corresponding to each material discharging port. A sector block is sleeved on the mounting column. The sector block is located below the gap between the corresponding two guide plates. One end of the mounting column is provided with a third motor. The third motor is electrically connected to the controller.

[0020] Further, the mobile conveying table includes a conveying frame located below the rack. Two conveying rollers and a plurality of bearing rollers are arranged on the conveying frame. Each of the bearing rollers is located between the two conveying rollers. A conveyor belt is arranged between the two conveying rollers. Each of the bearing rollers supports the bottom of the upper inner belt of the conveyor belt. One end of one of the conveying rollers is provided with a fourth motor. The fourth motor is electrically connected to the controller.

[0021] The beneficial effects of the present utility model:

[0022] 1. By means of the provided loading hopper and the traction loading frame, the traction loading frame can be used to move the loading hopper obliquely upward / downward, and the loading hopper can automatically feed materials into the storage hopper.

[0023] 2. Through the combination of the provided storage hopper, the automatic batching component, the mobile conveyor table and the controller, the controller is used to control the discharging speed of the automatic batching component and the conveying speed of the mobile conveyor table, so as to achieve uniform batching into the mold frame on the mobile conveyor table, making the batching more uniform and improving the quality of concrete pouring. Brief Description of the Drawings

[0024] The present utility model can be further illustrated by the non-limiting embodiments given in the drawings;

[0025] Figure 1 It is a structural diagram of a concrete injection mold batching machine of the present utility model;

[0026] Figure 2 It is a structural diagram of some components in a concrete injection mold batching machine of the present utility model;

[0027] Figure 3 It is a structural diagram of the loading hopper in a concrete injection mold batching machine of the present utility model;

[0028] Figure 4 It is a schematic diagram of some components in a concrete injection mold batching machine of the present utility model;

[0029] Figure 5 It is a cross-sectional view of some components in a concrete injection mold batching machine of the present utility model.

[0030] The reference numerals in the drawings are marked as follows:

[0031] 101, frame; 201, loading frame; 202, mounting frame; 203, sliding frame; 204, rotating shaft; 205, roller; 206, sleeve rod; 207, towing rope; 208, winch; 209, winding shaft; 301, loading hopper; 302, discharge opening; 303, fixing plate; 304, closing plate; 305, rack; 306, mounting shaft; 307, gear; 308, motor 1; 401, storage hopper; 402, assembly frame; 403, motor 2; 404, assembly shaft; 405, sprocket; 406, chain; 407, moving wheel; 408, supporting wheel; 501, batching hopper; 502, discharge opening; 503, guide plate; 504, mounting post; 505, sector block; 506, motor 3; 601, conveying frame; 602, conveying roller; 603, motor 4; 604, conveyor belt; 605, supporting roller; 7, controller. Detailed Embodiment

[0032] As Figures 1 to 5As shown in the figure, a concrete casting and distributing machine includes:

[0033] A frame 101 and a traction feeding frame body inclinedly arranged on one side of the frame 101. The traction feeding frame body includes a feeding frame 201 inclinedly arranged on one side of the frame 101. A winch 208 is arranged at the inclined high end of the feeding frame 201 through a mounting frame 202. A traction rope 207 is arranged on the winding shaft 209 of the winch 208. A sliding frame 203 is arranged on the feeding frame 201. A rotating shaft 204 is arranged on the sliding frame 203. Two rollers 205 are arranged at both ends of the rotating shaft 204. The rollers 205 are placed in the chute on the top surface of the feeding frame 201. Placing the rollers 205 in the chute on the top surface of the feeding frame 201 can play a role in limiting the sliding frame 203 and prevent the sliding frame 203 from shifting on the feeding frame 201. A sleeve rod 206 is arranged on the sliding frame 203. One end of the traction rope 207 is sleeved on the sleeve rod 206. When the winch 208 is started, the traction rope 207 can be wound on the winding shaft 209 or the traction rope 207 can be unwound from the winding shaft 209. During the process of the traction rope 207 being wound on the winding shaft 209, the sliding frame 203 can be pulled by the traction rope 207 to move obliquely upward on the feeding frame 201. And during the process of the traction rope 207 being unwound from the winding shaft 209, the sliding frame 203 can move obliquely downward on the feeding frame 201 under the action of inertia.

[0034] Refer to Figures 1 to 3 As shown in the figure, a feeding hopper 301 is arranged on the sliding frame 203. A discharge port 302 is arranged at the bottom of the feeding hopper 301. A closing plate 304 is clamped on the inclined wall of the feeding hopper 301. A rack 305 is arranged on the bottom surface of the closing plate 304. Two fixing plates 303 are oppositely arranged on the inclined wall of the feeding hopper 301 where the closing plate 304 is arranged. An installation shaft 306 is arranged between the two fixing plates 303. A gear 307 meshing with the rack 305 is arranged on the installation shaft 306. One end of the installation shaft 306 is connected to the main shaft of a first motor 308 arranged on one side of the sliding frame 203. When the first motor 308 is started, the gear 307 can be driven to rotate. After the gear 307 and the rack 305 are engaged and driven, the closing plate 304 can be driven to move obliquely upward / downward. And when the closing plate 304 moves obliquely downward, it can block the entrance of the discharge port 302, so that the discharge port 302 of the feeding hopper 301 is closed. At this time, concrete can be loaded into the feeding hopper 301. Then, by using the winch 208 to wind the traction rope 207, the sliding frame 203 and the feeding hopper 301 can be driven to move obliquely upward on the feeding frame 201, so that the feeding hopper 301 filled with concrete moves obliquely upward to the inclined high end of the feeding frame 201.

[0035] Refer to Figures 1 to 4, a storage hopper 401, the storage hopper 401 is horizontally movably arranged on the frame 101 through a driving mechanism. The driving mechanism includes a second motor 403 arranged on one side of the storage hopper 401 through an assembly frame 402. An assembly shaft 404 is rotatably arranged on the assembly frame 402. Sprockets 405 are arranged on both the assembly shaft 404 and the main shaft of the second motor 403. A chain 406 is arranged between the two sprockets 405. Moving wheels 407 are arranged at both ends of the assembly shaft 404. A plurality of load-bearing wheels 408 are arranged at the bottom of the flange of the two long sides of the storage hopper 401. The moving wheels 407 and the load-bearing wheels 408 are both placed on the top surface of the frame 101. When the feeding hopper 301 filled with concrete is obliquely lifted to the inclined high end of the feeding frame 201, by starting the second motor 403, after being transmitted by the two sprockets 405 and the chain 406, the assembly shaft 404 can be driven to rotate, and then the moving wheels 407 can be driven to rotate, so as to drive the storage hopper 401 to move on the frame 101, and the storage hopper 401 is moved to the lower part of the feeding hopper 301 located at the inclined high end of the feeding frame 201;

[0036] After the storage hopper 401 is moved to the lower part of the feeding hopper 301 located at the inclined high end of the feeding frame 201, by starting the first motor 308 to drive the gear 307 to rotate, after the gear 307 and the rack 305 are engaged and transmitted, the closing plate 304 is driven to move obliquely upward, so that it moves away from the entrance of the discharge port 302, and the discharge port 302 of the feeding hopper 301 is opened. At this time, the concrete in the feeding hopper 301 can leak into the storage hopper 401, realizing feeding into the storage hopper 401;

[0037] Refer to Figures 1 to 5, an automatic feeding component. The automatic feeding component is arranged at the bottom outlet of the storage hopper 401. The automatic feeding component includes a feeding hopper 501 arranged at the bottom outlet of the storage hopper 401. A plurality of discharging openings 502 are arranged inside the feeding hopper 501. Two guide plates 503 are oppositely arranged in each discharging opening 502. Mounting columns 504 are rotatably arranged inside the side walls of the feeding hopper 501 corresponding to each discharging opening 502. A sector block 505 is sleeved on the mounting column 504. The sector block 505 is located below the gap between the corresponding two guide plates 503. One end of the mounting column 504 is provided with a motor three 506. The motor three 506 is electrically connected to the controller 7. The controller 7 is arranged on one side of the storage hopper 401. When the motor three 506 is started, it can drive the sector block 505 to rotate. And the controller 7 can control the rotation speed of the motor three 506 to achieve controlling the rotation speed of the sector block 505. When the sector block 505 rotates to the gap between the two guide plates 503, the gap between the two guide plates 503 can be blocked. At this time, the concrete cannot leak from the gap to the outlet of the discharging opening 502. And when the sector block 505 rotates away from the gap between the two guide plates 503, the gap between the two guide plates 503 is opened. At this time, the concrete can leak from the gap to the outlet of the discharging opening 502. Through the continuous rotation of the sector block 505, the gap between the guide plates 503 can be intermittently opened, and thus intermittent feeding can be realized;

[0038] Refer to Figures 1 to 5 , a mobile conveying platform. The mobile conveying platform is arranged below the frame 101 and is used for carrying and placing the mold frame. The mobile conveying platform includes a conveying frame 601 located below the frame 101. Two conveying rollers 602 and a plurality of supporting rollers 605 are arranged on the conveying frame 601. Each supporting roller 605 is located between the two conveying rollers 602. A conveyor belt 604 is arranged between the two conveying rollers 602. Each supporting roller 605 supports the bottom of the upper inner belt of the conveyor belt 604. One end of one of the conveying rollers 602 is provided with a motor four 603. The motor four 603 is electrically connected to the controller 7. When the motor four 603 is started, it can drive the corresponding conveying roller 602 to rotate. Then, in cooperation with the other conveying roller 602 and the conveyor belt 604, the conveyor belt 604 can be rotated between the two conveying rollers 602. And when the conveyor belt 604 rotates, the mold frame placed on the conveyor belt 604 can be moved. And the controller 7 can control the rotation speed of the motor four 603 to achieve controlling the rotational movement speed of the conveyor belt 604;

[0039] After the storage hopper 401 is filled with concrete, by starting the second motor 403, after being driven by two sprockets 405 and a chain 406, the assembly shaft 404 is driven to rotate, and then the moving wheel 407 is driven to rotate, so that the storage hopper 401 moves on the frame 101, prompting the storage hopper 401 to move above the conveying frame 601. Then, as the sector block 505 continues to rotate, the gap between the guide plates 503 is intermittently opened, realizing intermittent feeding into the mold frame on the conveyor belt 604. Since the rotational speed of the conveyor belt 604 and the rotational speed of the sector block 505 can both be controlled and adapted by the controller 7, the amount of concrete injected into the mold frame can be made more uniform, improving the concrete feeding quality.

[0040] The above has introduced the present utility model in detail. The description of the specific embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and modifications can still be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.

Claims

1. A concrete injection moulding placing machine, characterized in that: include: A frame (101) and a traction loading frame body obliquely arranged on one side of the frame (101); An upper hopper (301), the upper hopper (301) being arranged on a traction loading frame, and the upper hopper (301) being capable of moving obliquely upwards or downwards on the traction loading frame; A storage hopper (401), wherein the storage hopper (401) is arranged on the frame (101) in a manner that allows transverse movement via a driving mechanism; An automatic material distribution component, the automatic material distribution component is arranged at the bottom outlet of the storage hopper (401); A movable conveying platform, the movable conveying platform being arranged below the frame (101) and being used for carrying and placing the mold frame; A controller (7) is arranged on one side of the storage hopper (401) and is used to control the unloading speed of the automatic material distribution component and the conveying speed of the mobile conveying platform.

2. A concrete injection molding placing machine according to claim 1, characterized in that: The traction loading frame body comprises a loading frame (201) obliquely arranged on one side of the frame (101); a winch (208) is arranged at the inclined high end of the loading frame (201) through a mounting frame (202); a traction rope (207) is arranged on a winding shaft (209) of the winch (208); The feeding frame (201) is provided with a sliding frame (203), the sliding frame (203) is provided with a rotating shaft (204), both ends of the rotating shaft (204) are provided with rollers (205), the rollers (205) are placed in a slide groove on the top surface of the feeding frame (201), the sliding frame (203) is provided with a sleeve rod (206), and one end of the traction rope (207) is sleeved on the sleeve rod (206).

3. A concrete injection molding placing machine according to claim 2, characterized in that: The upper hopper (301) is arranged on the sliding frame (203), a discharge port (302) is arranged at the bottom of the upper hopper (301), a closing plate (304) is clamped on the inclined wall of the upper hopper (301), and a rack (305) is arranged on the bottom surface of the closing plate (304); The upper hopper (301) is provided with two fixed plates (303) arranged opposite to each other on the inclined wall of the closing plate (304), a mounting shaft (306) is arranged between the two fixed plates (303), a gear (307) meshing with the rack (305) is arranged on the mounting shaft (306), and one end of the mounting shaft (306) is connected to the main shaft of a motor (308) arranged on one side of the sliding frame (203).

4. The concrete injection molding placing machine according to claim 1, characterized in that: The driving mechanism comprises a second motor (403) arranged on one side of a storage hopper (401) through an assembly frame (402); an assembly shaft (404) is rotatably arranged on the assembly frame (402); sprockets (405) are arranged on the assembly shaft (404) and the main shaft of the second motor (403); a chain (406) is arranged between the two sprockets (405); moving wheels (407) are arranged at both ends of the assembly shaft (404); a plurality of bearing wheels (408) are arranged at the bottom of the two long side flanges of the storage hopper (401); and the moving wheels (407) and the bearing wheels (408) are both placed on the top surface of the frame (101).

5. The concrete injection molding placing machine according to claim 1, characterized in that: The automatic material distribution component comprises a material distribution hopper (501) arranged at the bottom outlet of the storage hopper (401), a plurality of material discharge ports (502) are arranged inside the material distribution hopper (501), two guide plates (503) are arranged opposite to each other in each material discharge port (502), a mounting column (504) is rotatably arranged in the side wall of the material distribution hopper (501) corresponding to each material discharge port (502), a fan-shaped block (505) is sleeved on the mounting column (504), and the fan-shaped block (505) is located below the gap between the corresponding two guide plates (503), and a motor three (506) is arranged at one end of the mounting column (504), and the motor three (506) is electrically connected to the controller (7).

6. The concrete injection molding placing machine according to claim 1, characterized in that: The mobile conveying platform comprises a conveying frame (601) located below the frame (101), the conveying frame (601) is provided with two conveying rollers (602) and a plurality of bearing rollers (605), each of the bearing rollers (605) is located between the two conveying rollers (602), a conveying belt (604) is arranged between the two conveying rollers (602), each of the bearing rollers (605) is supported on the bottom of the upper inner belt of the conveying belt (604), one end of one of the conveying rollers (602) is provided with a motor four (603), and the motor four (603) is electrically connected to the controller (7).