Colorant feeding machine for high-concentration color master batch production

By designing a high-concentration color masterbatch production colorant doser for automated feeding and cleaning, the inefficiency and color stringing problems of traditional equipment are solved, and more efficient and practical equipment operation is achieved.

CN222886146UActive Publication Date: 2025-05-20PINGDINGSHAN ZINUO NEW MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421639657.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-20
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Traditional colorant dispensers require manual operation during feeding and cleaning, which leads to inefficient efficiency and difficulty in cleaning in time, and prone to color splitting problems.

Method used

A colorant dispenser for high concentration color masterbatch production is designed, including a feeding mechanism, a rotating mechanism, a weighing mechanism, a mixing mechanism, a stirring mechanism and a cleaning mechanism. The colorant is discharged to the weighing mechanism by rotating the feeding mechanism for weighing, mixing and stirring, and the inner wall of the equipment is cleaned with a cleaning mechanism to prevent color.

Benefits of technology

It realizes automatic feeding and cleaning, improves the efficiency and practicality of the equipment, and avoids the color-shaping problems caused by manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222886146U_ABST
    Figure CN222886146U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of colorant feeding machines, in particular to a colorant feeding machine for high-concentration color master batch production, which is characterized in that various colorants are respectively placed in a feeding mechanism, the feeding mechanism is rotated by starting a rotating mechanism, and the colorants are respectively discharged into a weighing mechanism; the cleaning mechanism is started to clean the inner wall of the equipment, color crossing is prevented when the equipment is used again, and the practicability of the equipment is improved; comprising a feeding mechanism; the device further comprises a rotating mechanism, a weighing mechanism, a mixing mechanism, a stirring mechanism and a cleaning mechanism, the feeding mechanism is installed above the rotating mechanism, the weighing mechanism is located below the feeding mechanism, the weighing mechanism is installed at the top end of the mixing mechanism, the stirring mechanism is installed in the mixing mechanism, and the cleaning mechanism is located at the right end of the mixing mechanism.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of colorant dispensers, in particular to a colorant dispenser for producing high-concentration masterbatch. Background Technique

[0002] As an important pigment additive, high-concentration masterbatch has broad application prospects in fields such as plastic products, coatings, textiles, and rubber products; with the continuous progress of technology and the continuous development of the market, the performance and application fields of high-concentration masterbatch will be further expanded and improved.

[0003] For example, in a class of existing technologies represented by the colorant dispenser disclosed in the utility model patent with the application number 202323057282.2, its main structure includes a workbench, an input port, a dispensing chamber, a feeding port, a treatment tank, a regulation tank, a regulating valve, etc., and the dispensing of the colorant is achieved through the cooperation of structures such as the workbench, the input port, the dispensing chamber, the feeding port, the treatment tank, the regulation tank, and the regulating valve.

[0004] Traditional colorant dispensers need manual feeding of colorants of different colors when feeding colorants, and it is difficult to clean them in time after the colorant dispensing is completed. Content of the Utility Model

[0005] To solve the above technical problems, the utility model provides a colorant dispenser for producing high-concentration masterbatch, which places various colorants in the feeding mechanism respectively, rotates the feeding mechanism by starting the rotating mechanism, discharges the colorants into the weighing mechanism respectively, cleans the inner wall of the equipment by starting the cleaning mechanism to prevent color bleeding when the equipment is used again, and improves the practicability of the equipment.

[0006] A colorant dispenser for producing high-concentration masterbatch of the utility model includes a feeding mechanism; it also includes a rotating mechanism, a weighing mechanism, a mixing mechanism, a stirring mechanism, and a cleaning mechanism. The feeding mechanism is installed above the rotating mechanism, the weighing mechanism is located below the feeding mechanism, the weighing mechanism is installed at the top of the mixing mechanism, the stirring mechanism is installed inside the mixing mechanism, and the cleaning mechanism is located at the right end of the mixing mechanism; various colorants are placed in the feeding mechanism respectively, the feeding mechanism is rotated by starting the rotating mechanism, and the colorants are discharged into the weighing mechanism respectively. By starting the weighing mechanism, the weighing mechanism weighs various colorants respectively. After weighing, they are discharged into the mixing mechanism for mixing. By starting the mixing mechanism, the colorants are heated, and by starting the stirring mechanism, various colorants are stirred to make them evenly heated. After the colored masterbatch is discharged, the inner wall of the equipment is cleaned by starting the cleaning mechanism to prevent color bleeding when the equipment is used again, and the practicability of the equipment is improved.

[0007] Preferably, the feeding mechanism includes a mounting plate, a first support column, a bearing, a plurality of connecting rods, a plurality of feeding barrels, and a plurality of first discharge hoppers. The top end of the first support column is mounted on the top end of the mounting plate. The top end of the outer ring of the bearing is mounted on the bottom end of the first support column. One ends of the plurality of connecting rods are respectively mounted on the inner ring of the bearing. The outer walls of the plurality of feeding barrels are respectively mounted on the other ends of the plurality of connecting rods. The top ends of the plurality of first discharge hoppers are respectively mounted on the bottom ends of the plurality of feeding barrels. Valves are respectively arranged at the lower parts of the plurality of first discharge hoppers. Colorants are respectively placed in the feeding barrels. The plurality of connecting rods respectively fix the feeding barrels. The first support column supports the plurality of feeding barrels through the bearing, improving the practicability of the equipment.

[0008] Preferably, the rotating mechanism includes a first bracket, a second support column, and a first motor. The bottom end of the second support column is mounted on the top end of the first bracket. The first motor is mounted on the top end of the second support column. The first bracket supports the second support column. The second support column supports the first motor. By starting the first motor, the feeding mechanism rotates, improving the practicability of the equipment.

[0009] Preferably, the weighing mechanism includes a plurality of third support columns, a gravity sensor, a second discharge hopper, and a weighing bucket. The bottom end of the gravity sensor is mounted on the top ends of the plurality of third support columns. The second discharge hopper is mounted on the gravity sensor. A valve is arranged at the lower part of the second discharge hopper. The bottom end of the weighing bucket is mounted on the top end of the second discharge hopper. The colorant is discharged into the weighing bucket. The gravity sensor weighs the colorant in the weighing bucket. The plurality of third support columns respectively support the gravity sensor. The weighed colorant is discharged into the mixing mechanism through the second discharge hopper, improving the practicability of the equipment.

[0010] Preferably, the mixing mechanism includes a feed hopper, a mixing barrel, a heater, a third discharge hopper, and a plurality of fourth support columns. The output end of the feed hopper is mounted on the top end of the mixing barrel. The heater is mounted on the inner wall of the mixing barrel. The input end of the third discharge hopper is connected to the bottom end of the mixing barrel. A valve is arranged at the lower part of the third discharge hopper. The third discharge hopper is mounted on the top ends of the plurality of fourth support columns. The colorant is discharged into the mixing barrel through the feed hopper. By starting the heater, the colorant in the mixing barrel is heated and mixed. The mixed colorant is discharged through the third discharge hopper. The plurality of fourth support columns respectively support the third discharge hopper, improving the practicability of the equipment.

[0011] Preferably, the stirring mechanism includes a second motor, a stirring shaft, and a plurality of stirring blades. The top end of the stirring shaft is mounted on the output end of the second motor. A plurality of stirring blades are arranged on the stirring shaft. The stirring shaft is located in the mixing barrel. By starting the second motor, the stirring shaft rotates, and the colorant is stirred respectively through the plurality of stirring blades, improving the practicability of the equipment.

[0012] Preferably, the cleaning mechanism includes a cleaning bucket, a first pipeline, a cleaning pump, a second pipeline, and a second bracket. The input end of the first pipeline extends into the cleaning bucket, the output end of the first pipeline is connected to the input end of the cleaning pump, the output end of the cleaning pump is connected to the input end of the second pipeline, and the bottom end of the cleaning pump is installed at the top end of the second bracket. By starting the cleaning pump, the first pipeline discharges the cleaning liquid in the cleaning bucket into the second pipeline to clean the weighing mechanism, improving the practicality of the equipment.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: A variety of colorants are respectively placed in the feeding mechanism. By starting the rotating mechanism, the feeding mechanism rotates to discharge the colorants into the weighing mechanism respectively. By starting the weighing mechanism, the weighing mechanism respectively weighs a variety of colorants. After weighing, they are discharged into the mixing mechanism for mixing. By starting the mixing mechanism, the colorants are heated. By starting the stirring mechanism, a variety of colorants are stirred to make them evenly heated. After discharging the colored masterbatch, by starting the cleaning mechanism, the inner wall of the equipment is cleaned to prevent color bleeding when the equipment is used again, improving the practicality of the equipment. Brief Description of the Drawings

[0014] Figure 1 is an isometric schematic view of the present utility model;

[0015] Figure 2 is an isometric schematic view of the feeding mechanism of the present utility model;

[0016] Figure 3 is an isometric schematic view of the rotating mechanism of the present utility model;

[0017] Figure 4 is an isometric schematic view of the weighing mechanism of the present utility model;

[0018] Figure 5 is an isometric schematic view of the mixing mechanism of the present utility model;

[0019] Figure 6 is an isometric schematic view of the stirring mechanism of the present utility model;

[0020] Figure 7 is an isometric schematic view of the cleaning mechanism of the present utility model.

[0021] Labels in the attached drawings: 01, feeding mechanism; 11, mounting plate; 12, first support column; 13, bearing; 14, connecting rod; 15, feeding barrel; 16, first discharge hopper; 02, rotating mechanism; 21, first bracket; 22, second support column; 23, first motor; 03, weighing mechanism; 31, third support column; 32, gravity sensor; 33, second discharge hopper; 34, weighing barrel; 04, mixing mechanism; 41, feed hopper; 42, mixing barrel; 43, heater; 44, third discharge hopper; 45, fourth support column; 05, stirring mechanism; 51, second motor; 52, stirring shaft; 53, stirring blade; 06, cleaning mechanism; 61, cleaning barrel; 62, first pipeline; 63, cleaning pump; 64, second pipeline; 65, second bracket. Detailed implementation mode

[0022] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant attached drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.

[0023] Embodiment 1

[0024] As Figure 1 shown, a high-concentration masterbatch production colorant dispenser includes a feeding mechanism 01; it also includes a rotating mechanism 02, a weighing mechanism 03, a mixing mechanism 04, a stirring mechanism 05 and a cleaning mechanism 06. The feeding mechanism 01 is installed above the rotating mechanism 02, the weighing mechanism 03 is located below the feeding mechanism 01, the weighing mechanism 03 is installed at the top of the mixing mechanism 04, the stirring mechanism 05 is installed inside the mixing mechanism 04, and the cleaning mechanism 06 is located at the right end of the mixing mechanism 04;

[0025] Place various colorants in the feeding mechanism 01 respectively. By starting the rotating mechanism 02, the feeding mechanism 01 rotates to discharge the colorants into the weighing mechanism 03 respectively. By starting the weighing mechanism 03, the weighing mechanism 03 weighs various colorants respectively. After weighing, they are discharged into the mixing mechanism 04 for mixing. By starting the mixing mechanism 04, the colorants are heated. By starting the stirring mechanism 05, various colorants are stirred to make them evenly heated. After the colored masterbatch is discharged, by starting the cleaning mechanism 06, the inner wall of the equipment is cleaned to prevent color bleeding when the equipment is used again, improving the practicability of the equipment;

[0026] As Figure 2As shown in the figure, the feeding mechanism 01 includes a mounting plate 11, a first support column 12, a bearing 13, a plurality of connecting rods 14, a plurality of feeding barrels 15 and a plurality of first discharge hoppers 16. The top end of the first support column 12 is mounted on the top end of the mounting plate 11. The top end of the outer ring of the bearing 13 is mounted on the bottom end of the first support column 12. One ends of the plurality of connecting rods 14 are respectively mounted on the inner ring of the bearing 13. The outer walls of the plurality of feeding barrels 15 are respectively mounted on the other ends of the plurality of connecting rods 14. The top ends of the plurality of first discharge hoppers 16 are respectively mounted on the bottom ends of the plurality of feeding barrels 15. Valves are respectively arranged at the lower parts of the plurality of first discharge hoppers 16;

[0027] As Figure 3 shown in the figure, the rotating mechanism 02 includes a first bracket 21, a second support column 22 and a first motor 23. The bottom end of the second support column 22 is mounted on the top end of the first bracket 21. The first motor 23 is mounted on the top end of the second support column 22;

[0028] As Figure 4 shown in the figure, the weighing mechanism 03 includes a plurality of third support columns 31, a gravity sensor 32, a second discharge hopper 33 and a weighing bucket 34. The bottom end of the gravity sensor 32 is mounted on the top ends of the plurality of third support columns 31. The second discharge hopper 33 is mounted on the gravity sensor 32. A valve is arranged at the lower part of the second discharge hopper 33. The bottom end of the weighing bucket 34 is mounted on the top end of the second discharge hopper 33;

[0029] The colorants are respectively placed in the feeding barrels 15. The plurality of connecting rods 14 respectively fix the feeding barrels 15. The first support column 12 supports the plurality of feeding barrels 15 through the bearing 13. The first bracket 21 supports the second support column 22. The second support column 22 supports the first motor 23. By starting the first motor 23, the feeding mechanism 01 rotates to discharge the colorants into the weighing bucket 34. The gravity sensor 32 weighs the colorants in the weighing bucket 34. The plurality of third support columns 31 respectively support the gravity sensor 32. The weighed colorants are discharged into the mixing mechanism 04 through the second discharge hopper 33, improving the practicability of the equipment.

[0030] Embodiment 2

[0031] As Figure 5 and Figure 6As shown in the figure, on the basis of Embodiment 1, it further includes a mixing mechanism 04 and a stirring mechanism 05. Preferably, the mixing mechanism 04 includes a feed hopper 41, a mixing barrel 42, a heater 43, a third discharge hopper 44, and a plurality of fourth support columns 45. The output end of the feed hopper 41 is installed on the top end of the mixing barrel 42. The heater 43 is installed on the inner wall of the mixing barrel 42. The input end of the third discharge hopper 44 is connected to the bottom end of the mixing barrel 42. A valve is provided at the lower part of the third discharge hopper 44. The third discharge hopper 44 is installed on the top ends of a plurality of fourth support columns 45. The stirring mechanism 05 includes a second motor 51, a stirring shaft 52, and a plurality of stirring blades 53. The top end of the stirring shaft 52 is installed on the output end of the second motor 51. A plurality of stirring blades 53 are provided on the stirring shaft 52. The stirring shaft 52 is located inside the mixing barrel 42.

[0032] The colorant is discharged into the mixing barrel 42 through the feed hopper 41. The colorant in the mixing barrel 42 is heated and mixed by starting the heater 43. The mixed colorant is discharged through the third discharge hopper 44. A plurality of fourth support columns 45 respectively support the third discharge hopper 44. By starting the second motor 51, the stirring shaft 52 rotates, and the colorant is stirred by a plurality of stirring blades 53 respectively, improving the practicability of the equipment.

[0033] Embodiment 3

[0034] As Figure 7 shown in the figure, on the basis of Embodiment 1, it further includes a cleaning mechanism 06. The cleaning mechanism 06 includes a cleaning barrel 61, a first pipeline 62, a cleaning pump 63, a second pipeline 64, and a second bracket 65. The input end of the first pipeline 62 extends into the cleaning barrel 61. The output end of the first pipeline 62 is connected to the input end of the cleaning pump 63. The output end of the cleaning pump 63 is connected to the input end of the second pipeline 64. The bottom end of the cleaning pump 63 is installed on the top end of the second bracket 65.

[0035] By starting the cleaning pump 63, the first pipeline 62 discharges the cleaning liquid in the cleaning barrel 61 into the second pipeline 64 to clean the weighing mechanism 03, improving the practicability of the equipment.

[0036] As Figures 1 to 7As shown in the figure, a colorant dispenser for the production of high-concentration color masterbatch of the present utility model, when in operation, first places colorants in the feeding barrels 15 respectively. Multiple connecting rods 14 fix the feeding barrels 15 respectively. The first support column 12 supports multiple feeding barrels 15 through bearings 13. Then the first bracket 21 supports the second support column 22, and the second support column 22 supports the first motor 23. By starting the first motor 23, the feeding mechanism 01 rotates. After that, colorants are placed in the feeding barrels 15 respectively. Multiple connecting rods 14 fix the feeding barrels 15 respectively. The first support column 12 supports multiple feeding barrels 15 through bearings 13. Then the colorants are discharged into the mixing barrel 42 through the feeding hopper 41. By starting the heater 43, the colorants in the mixing barrel 42 are heated and mixed. The mixed colorants are discharged through the third discharging hopper 44. Multiple fourth support columns 45 support the third discharging hopper 44 respectively. After that, by starting the second motor 51, the stirring shaft 52 rotates, and the colorants are stirred through multiple stirring blades 53 respectively. Finally, by starting the cleaning pump 63, the cleaning liquid in the cleaning barrel 61 is discharged into the second pipeline 64 through the first pipeline 62 to clean the weighing mechanism 03, improving the practicability of the equipment.

[0037] The first motor 23, gravity sensor 32, heater 43, second motor 51 and cleaning pump 63 of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate according to the attached operation manuals, without the need for creative labor from those skilled in the art.

[0038] The main functions achieved by the present utility model are: placing multiple colorants in the feeding mechanism 01 respectively, rotating the feeding mechanism 01 by starting the rotating mechanism 02, discharging the colorants into the weighing mechanism 03 respectively, and cleaning the inner wall of the equipment by starting the cleaning mechanism 06 to prevent color bleeding when the equipment is used again, improving the practicability of the equipment.

[0039] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A colorant dispenser for producing high-concentration masterbatch, comprising a feeding mechanism (01); characterized in that: The invention also comprises a rotating mechanism (02), a weighing mechanism (03), a mixing mechanism (04), a stirring mechanism (05) and a cleaning mechanism (06), wherein the feeding mechanism (01) is installed above the rotating mechanism (02), the weighing mechanism (03) is located below the feeding mechanism (01), the weighing mechanism (03) is installed at the top of the mixing mechanism (04), the stirring mechanism (05) is installed inside the mixing mechanism (04), and the cleaning mechanism (06) is located at the right end of the mixing mechanism (04).

2. A colorant dispenser for producing high-concentration masterbatch according to claim 1, characterized in that: The feeding mechanism (01) comprises a mounting plate (11), a first support column (12), a bearing (13), a plurality of connecting rods (14), a plurality of feeding barrels (15) and a plurality of first row hoppers (16), wherein the top end of the first support column (12) is mounted on the top end of the mounting plate (11), the top end of the outer ring of the bearing (13) is mounted on the bottom end of the first support column (12), one end of the plurality of connecting rods (14) is respectively mounted on the inner ring of the bearing (13), the outer walls of the plurality of feeding barrels (15) are respectively mounted on the other ends of the plurality of connecting rods (14), the top ends of the plurality of first row hoppers (16) are respectively mounted on the bottom ends of the plurality of feeding barrels (15), and valves are respectively arranged at the bottom of the plurality of first row hoppers (16).

3. A colorant dispenser for producing high-concentration masterbatch according to claim 1, characterized in that: The rotating mechanism (02) comprises a first bracket (21), a second supporting column (22) and a first motor (23), wherein the bottom end of the second supporting column (22) is mounted on the top end of the first bracket (21), and the first motor (23) is mounted on the top end of the second supporting column (22).

4. A colorant dispenser for producing high-concentration masterbatch according to claim 1, characterized in that: The weighing mechanism (03) comprises a plurality of third support columns (31), a gravity sensor (32), a second row of hoppers (33) and a weighing bucket (34); the bottom end of the gravity sensor (32) is mounted on the top end of the plurality of third support columns (31); the second row of hoppers (33) is mounted on the gravity sensor (32); a valve is provided at the bottom of the second row of hoppers (33); and the bottom end of the weighing bucket (34) is mounted on the top end of the second row of hoppers (33).

5. A colorant dispenser for producing high-concentration masterbatch according to claim 1, characterized in that: The mixing mechanism (04) comprises a feed hopper (41), a mixing barrel (42), a heater (43), a third row of hoppers (44) and a plurality of fourth support columns (45); the output end of the feed hopper (41) is mounted on the top end of the mixing barrel (42); the heater (43) is mounted on the inner wall of the mixing barrel (42); the input end of the third row of hoppers (44) is connected to the bottom end of the mixing barrel (42); a valve is provided at the bottom of the third row of hoppers (44); and the third row of hoppers (44) is mounted on the top ends of the plurality of fourth support columns (45).

6. A colorant dispenser for producing high-concentration masterbatch according to claim 5, characterized in that: The stirring mechanism (05) comprises a second motor (51), a stirring shaft (52) and a plurality of stirring blades (53); the top end of the stirring shaft (52) is mounted on the output end of the second motor (51); the stirring shaft (52) is provided with a plurality of stirring blades (53); and the stirring shaft (52) is located in the mixing barrel (42).

7. A colorant dispenser for producing high-concentration masterbatch according to claim 1, characterized in that: The cleaning mechanism (06) comprises a cleaning bucket (61), a first pipe (62), a cleaning pump (63), a second pipe (64) and a second bracket (65); the input end of the first pipe (62) extends into the cleaning bucket (61); the output end of the first pipe (62) is connected to the input end of the cleaning pump (63); the output end of the cleaning pump (63) is connected to the input end of the second pipe (64); and the bottom end of the cleaning pump (63) is mounted on the top end of the second bracket (65).

Citation Information

Patent Citations

  • A feeding mechanism for kneading phthalocyanine blue pigment

    CN221015849U