Automatic waste taking device of vulcanization injection molding machine

By designing a vulcanization injection machine automatic waste collection device, the combination of cylinder and pneumatic jaws is used to solve the inconvenient and dangerous problems of manual waste collection, automatic waste collection is achieved, and the work efficiency and safety of workers are improved.

CN222886181UActive Publication Date: 2025-05-20HEBI BORRELING AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421831858.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-20
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the rubber product production process, manual removal of rubber waste in the injection machine and the injection machine mold flow path is not only inconvenient but also prone to burn workers, increasing labor intensity and working time.

Method used

A vulcanization injection machine automatic waste collection device is designed, and the rubber waste in the mold is automatically clamped and removed through pneumatic jaws by using a combination of rotating cylinders, upper and lower cylinders, protruding cylinders and linear guides.

Benefits of technology

The device can remove rubber waste safely and efficiently, reducing the labor intensity of workers and the occurrence of safety accidents, and improving workers' working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic waste material taking device of a vulcanization injection molding machine, which comprises an adjusting mounting plate, the lower surface of the adjusting mounting plate is fixedly connected with a rotating cylinder mounting plate through bolts, the lower surface of the rotating cylinder mounting plate is provided with a rotating cylinder, and the output end of the rotating cylinder is fixedly connected with a mounting plate. And the upper surface of the mounting plate is fixedly connected with a vertical rod. According to the automatic waste taking device of the vulcanization injection machine, through the arrangement of the rotating air cylinder, the up-down air cylinder, the extending air cylinder and the linear guide rail, in the using process, the adjusting mounting plate is firstly mounted on a mold of the vulcanization machine, and the extending air cylinder extends out to drive the linear guide rail after the mold is opened, so that the pneumatic clamping jaw arranged at the front end of the linear guide rail is driven to reach the mold position; the pneumatic clamping jaw is started to clamp rubber waste, then the up-down air cylinder is lifted, the extending air cylinder retracts, the waste in the die is brought out through the pneumatic clamping jaw, the working efficiency of workers is improved, and safety accidents are greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic production of rubber vulcanization injection machines and glue injection machines, and particularly relates to an automatic waste material taking device for a vulcanization injection machine. Background Art

[0002] In the production process of rubber products, whether it is an injection machine or a glue injection machine, after the rubber is heated, the rubber is pressed into the mold cavity through a hydraulic cylinder. Before the rubber enters the mold cavity, a flow channel is first opened on the mold. After the product is formed in the cavity, the rubber remaining in the flow channel will also cool and form, occupying the space of the flow channel. After the worker takes the rubber product, the waste material in the mold flow channel also needs to be taken out.

[0003] Since the temperature of the mold of the process injection machine is very high, and the space between the upper template and the heating plate of the vulcanizer is limited, it is neither convenient nor easy for workers to take the waste material in the flow channel, which also increases the labor intensity of workers, wastes working time. Therefore, it is necessary to design an automatic waste material taking device for a vulcanization injection machine. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide an automatic waste material taking device for a vulcanization injection machine, which can effectively solve the problems in the background art.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] An automatic waste material taking device for a vulcanization injection machine includes an adjusting mounting plate. The lower surface of the adjusting mounting plate is fixedly connected with a rotary cylinder mounting plate through bolts. The lower surface of the rotary cylinder mounting plate is provided with a rotary cylinder. The output end of the rotary cylinder is fixedly connected with a mounting plate. The upper surface of the mounting plate is fixedly connected with a vertical rod. The top end of the vertical rod is fixedly connected with a cylinder mounting plate. The lower surface of the cylinder mounting plate is provided with an up-and-down cylinder. The output end of the up-and-down cylinder is fixedly connected with an extending cylinder mounting plate; the lower surface of the extending cylinder mounting plate is fixedly connected with an extending cylinder. One side of the lower surface of the extending cylinder mounting plate close to the extending cylinder is fixedly connected with a linear guide rail.

[0007] In order to have a telescopic function, as an automatic waste material taking device for a vulcanization injection machine of the utility model, the extending end of the linear guide rail is fixedly connected with a connecting plate, and one side of the linear guide rail close to the connecting plate is fixedly connected with a pressing plate.

[0008] In order to achieve the purpose of limiting and buffering, as an automatic waste material taking device for a vulcanization injection machine of the utility model, one end of the linear guide rail far from the connecting plate is fixedly connected with a limiting plate, and an oil buffer is arranged on one side of the limiting plate.

[0009] In order to achieve a fixed effect, as an automatic waste picking device for a vulcanizing injection machine of the present utility model, a floating joint is installed on the piston rod of the extending cylinder, one end of the floating joint is fixedly connected to a fixing plate, and the fixing plate is fixedly connected to the connecting plate.

[0010] In order to achieve a clamping function, as an automatic waste picking device for a vulcanizing injection machine of the present utility model, a pneumatic gripper is installed on one side of the connecting plate.

[0011] In order to facilitate control, as an automatic waste picking device for a vulcanizing injection machine of the present utility model, a cylinder solenoid valve is fixedly connected to one side of the upper surface of the adjusting mounting plate.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] 1. In the present utility model, through the setting of the rotary cylinder, the up-and-down cylinder, the extending cylinder and the linear guide rail, during use, first install the adjusting mounting plate on the mold of the vulcanizer. After the mold is opened, the extending cylinder extends to drive the linear guide rail, thereby driving the pneumatic gripper arranged at the front end of the linear guide rail to reach the mold position. Start the pneumatic gripper to clamp the rubber waste, then the up-and-down cylinder lifts and the extending cylinder retracts. The waste in the mold is taken out by the pneumatic gripper. Then the rotary cylinder rotates by a certain degree, the extending cylinder extends again and then the pneumatic gripper opens to discard the waste into the waste bin. After the extending cylinder retracts, the rotary cylinder rotates back, completing the entire waste picking action. This device has a simple structure, is practical and convenient, has high safety, can replace manual picking of rubber waste, greatly improves the working efficiency of workers, significantly reduces the occurrence of safety accidents, and reduces the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view structural schematic diagram of an embodiment of the present utility model;

[0015] Figure 2 It is a structural schematic diagram of the mounting plate of an embodiment of the present utility model;

[0016] Figure 3 It is a structural schematic diagram of the extending cylinder mounting plate of an embodiment of the present utility model;

[0017] Figure 4 It is a top view structural schematic diagram of an embodiment of the present utility model.

[0018] In the figure: 1. Adjusting mounting plate; 2. Rotary cylinder mounting plate; 3. Rotary cylinder; 4. Mounting plate; 5. Vertical rod; 6. Cylinder mounting plate; 7. Up and down cylinder; 8. Extending cylinder mounting plate; 9. Linear guide rail; 10. Limit plate; 11. Oil buffer; 12. Extending cylinder; 13. Pressing plate; 14. Floating joint; 15. Fixed plate; 16. Connecting plate; 17. Pneumatic gripper; 18. Cylinder solenoid valve. Detailed implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Embodiment 1

[0021] As Figures 1-4 shown, an automatic waste taking device for a vulcanizing injection molding machine includes an adjusting mounting plate 1. The lower surface of the adjusting mounting plate 1 is fixedly connected to a rotary cylinder mounting plate 2 by bolts. The lower surface of the rotary cylinder mounting plate 2 is provided with a rotary cylinder 3. The output end of the rotary cylinder 3 is fixedly connected to a mounting plate 4. The upper surface of the mounting plate 4 is fixedly connected to a vertical rod 5. The top end of the vertical rod 5 is fixedly connected to a cylinder mounting plate 6. The lower surface of the cylinder mounting plate 6 is provided with an up and down cylinder 7. The output end of the up and down cylinder 7 is fixedly connected to an extending cylinder mounting plate 8;

[0022] In this embodiment, the lower surface of the extending cylinder mounting plate 8 is fixedly connected to an extending cylinder 12. One side of the lower surface of the extending cylinder mounting plate 8 close to the extending cylinder 12 is fixedly connected to a linear guide rail 9.

[0023] During specific use, when the mold is opened, the extending cylinder 12 extends to drive the linear guide rail 9, thereby driving the pneumatic gripper 17 provided at the front end of the linear guide rail 9 to reach the mold position. The pneumatic gripper 17 is started to clamp the rubber waste. Then, the up and down cylinder 7 is lifted and the extending cylinder 12 retracts, and the waste in the mold is taken out by the pneumatic gripper 17, having the function of automatically taking waste.

[0024] In this embodiment, the extending end of the linear guide rail 9 is fixedly connected to a connecting plate 16. One side of the linear guide rail 9 close to the connecting plate 16 is fixedly connected to a pressing plate 13.

[0025] During specific use, it is fixed on the extending end of the linear guide rail 9 through the connecting plate 16 and the pressing plate 13, so that after the connecting plate 16 and the pressing plate 13 are subjected to thrust and tension, they can slide along the track.

[0026] In this embodiment, a limit plate 10 is fixedly connected to one end of the linear guide rail 9 away from the connecting plate 16, and an oil pressure buffer 11 is arranged on one side of the limit plate 10.

[0027] During specific use, by arranging an oil pressure buffer 11 for adjusting the distance at the other end of the linear guide rail 9, it is convenient to adjust the distance and achieve the buffering effect.

[0028] In this embodiment, a floating joint 14 is installed on the piston rod of the extending cylinder 12, and a fixing plate 15 is fixedly connected to one end of the floating joint 14, and the fixing plate 15 is fixedly connected to the connecting plate 16.

[0029] During specific use, the floating joint 14 installed on the piston rod of the extending cylinder 12 is locked with the connecting plate 16 through the fixing plate 15. When the extending cylinder 12 moves, it can drive the floating joint 14 to move the fixing plate 15 and the connecting plate 16.

[0030] In this embodiment, a pneumatic gripper 17 is installed on one side of the connecting plate 16.

[0031] During specific use, after the connecting plate 16 is pushed out, the pneumatic gripper 17 contacts the waste material. Starting the pneumatic gripper 17 can generate a clamping effect to pick up the waste material.

[0032] In this embodiment, a cylinder solenoid valve 18 is fixedly connected to one side of the upper surface of the adjusting mounting plate 1.

[0033] During specific use, the cylinder solenoid valve 18 is arranged on the adjusting mounting plate 1, and the cylinder is controlled through the cylinder solenoid valve 18.

[0034] Working principle: During the use process, first install the adjusting mounting plate 1 on the mold of the vulcanizer, set the rotary cylinder mounting plate 2 on the adjusting mounting plate 1, install the rotary cylinder 3 on the rotary cylinder mounting plate 2; set the mounting plate 4 on the rotary cylinder 3, set the vertical rod 5 on the mounting 4, set the cylinder mounting plate 6 at the upper end of the vertical rod 5, install the up and down cylinder 7 on the cylinder mounting 6, set the extending cylinder mounting plate 8 on the up and down cylinder 7, and set the extending cylinder 12 and the linear guide rail 9 on the extending cylinder mounting plate 8. When the mold is opened, the extending cylinder 12 extends to drive the linear guide rail 9, thereby driving the pneumatic gripper 17 arranged at the front end of the linear guide rail 9 to reach the mold position. Start the pneumatic gripper 17 to clamp the rubber waste material, then the up and down cylinder 7 lifts and the extending cylinder 12 retracts. The waste material in the mold is taken out through the pneumatic gripper 17. Then the rotary cylinder 3 rotates 90 degrees, the extending cylinder 12 extends again, and then the pneumatic gripper 17 opens to discard the waste material into the waste bin. After the extending cylinder 12 retracts, the rotary cylinder 3 rotates back to complete the entire waste material taking action. This device has a simple structure, is practical and convenient, has high safety, can replace manual taking of rubber waste material, greatly improves the working efficiency of workers, and significantly reduces the occurrence of safety accidents and the labor intensity of workers.

[0035] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments, and what is described in the above-mentioned embodiments and the specification is only to illustrate the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will also have various changes and improvements, and these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic waste removal device for a vulcanizing injection molding machine, comprising an adjustment mounting plate (1), characterized in that: The lower surface of the adjusting mounting plate (1) is fixedly connected to a rotating cylinder mounting plate (2) by bolts, a rotating cylinder (3) is installed on the lower surface of the rotating cylinder mounting plate (2), the output end of the rotating cylinder (3) is fixedly connected to a mounting plate (4), the upper surface of the mounting plate (4) is fixedly connected to a vertical rod (5), the top of the vertical rod (5) is fixedly connected to a cylinder mounting plate (6), the lower surface of the cylinder mounting plate (6) is installed with upper and lower cylinders (7), the output ends of the upper and lower cylinders (7) are fixedly connected to an extending cylinder mounting plate (8); the lower surface of the extending cylinder mounting plate (8) is fixedly connected to an extending cylinder (12), and a linear guide rail (9) is fixedly connected to the lower surface of the extending cylinder mounting plate (8) on a side close to the extending cylinder (12).

2. The automatic waste removal device for a vulcanizing injection molding machine according to claim 1, characterized in that: The extended end of the linear guide rail (9) is fixedly connected to a connecting plate (16), and one end of the linear guide rail (9) close to the connecting plate (16) is fixedly connected to a pressing plate (13).

3. The automatic waste removal device for a vulcanizing injection molding machine according to claim 1, characterized in that: One end of the linear guide rail (9) away from the connecting plate (16) is fixedly connected to a limit plate (10), and a hydraulic buffer (11) is provided on one side of the limit plate (10).

4. The automatic waste removal device for a vulcanizing injection molding machine according to claim 1, characterized in that: A floating joint (14) is installed on the piston rod of the extending cylinder (12), one end of the floating joint (14) is fixedly connected to a fixing plate (15), and the fixing plate (15) is fixedly connected to a connecting plate (16).

5. The automatic waste removal device for a vulcanizing injection molding machine according to claim 2, characterized in that: A pneumatic clamp (17) is installed on one side of the connecting plate (16).

6. The automatic waste removal device for a vulcanizing injection molding machine according to claim 1, characterized in that: A cylinder solenoid valve (18) is fixedly connected to one side of the upper surface of the adjustment mounting plate (1).