Agricultural film machine capable of realizing large-range plasma treatment

By designing an agricultural film machine for agricultural films, and using plasma treatment technology to treat the agricultural films on both sides, the problem of toxic substances in the condensation water of agricultural films is solved, the anti-condensation, insulation and light transmission effects of agricultural films are achieved, and the cultivation conditions of crops are improved.

CN222886227UActive Publication Date: 2025-05-20NANJING PERSPET ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420688639.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-05-20
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

After the existing agricultural film reacts with toxic substances in the condensed water, it is easy to cause damage to the crops, and there are a large amount of toxic substances attached to the membrane, which is difficult to effectively deal with.

Method used

Design an agricultural film machine to realize double-sided plasma treatment of agricultural film through frame, transformer, unwinding roller, winding roller, corona roller and high-pressure discharge components, to ensure that the agricultural film is cleaned on the surface and inside.

Benefits of technology

Through double-sided plasma treatment, the agricultural film has anti-condensation, insulation and light transmission effects, which significantly reduces damage to crops and improves the planting conditions of crops.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222886227U_ABST
    Figure CN222886227U_ABST
Patent Text Reader

Abstract

The utility model discloses an agricultural film machine capable of realizing large-scale plasma treatment, which is characterized in that the agricultural film machine comprises a frame and a transformer arranged on one side of the frame, an unwinding roller and a winding roller are symmetrically and rotatably connected to the frame, and two groups of corona rollers positioned between the unwinding roller and the winding roller are rotatably connected to one side of the frame through a driving piece; high-voltage discharge assemblies parallel to the corona roller are symmetrically arranged on the frame, the transformer is electrically connected with the high-voltage discharge assemblies, and an agricultural film penetrates through the unwinding roller to a gap between the corona roller and the high-voltage discharge assemblies; compared with the prior art, the agricultural film double-sided plasma treatment device has the technical effects that the agricultural film is subjected to double-sided plasma treatment, the treated agricultural film is wound by the winding roller, and the treated agricultural film has the effects of condensation prevention, heat preservation and light transmission, so that crops can be better planted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of plasma equipment, in particular to a plastic film machine capable of realizing large-range plasma treatment. Background Art

[0002] Plasma, also called plasma, is an ionized gaseous substance composed of positive and negative ions generated after partial electrons are deprived from atoms and atomic clusters. It is a macroscopic electrically neutral ionized gas with a scale larger than the Debye length. Its motion is mainly governed by electromagnetic forces and exhibits significant collective behavior. It exists widely in the universe and is often regarded as the fourth state of matter in addition to solids, liquids, and gases. Plasma is a good conductor of electricity, and by using a cleverly designed magnetic field, plasma can be captured, moved, and accelerated. The development of plasma physics provides new technologies and processes for the further development of sciences such as materials, energy, information, environmental space, space physics, and geophysics.

[0003] The moisture on the ground in the vegetable greenhouse evaporates, and the water vapor generated by the respiration of green plants such as vegetables at night meets the relatively low-temperature plastic agricultural film. The water vapor condenses when it meets the cold, and the generated water droplets adhere to the plastic agricultural film. Since the existing film is only treated on the surface and there are a large number of toxic substances attached inside the film, after reacting with the toxic substances in the condensed water, it drips onto the crops, which is likely to cause harm to the crops. Content of the Utility Model

[0004] The purpose of the utility model is to provide a plastic film machine capable of realizing large-range plasma treatment. Its advantages are: performing double-sided plasma treatment on the plastic film, and the winding roller winds up the treated plastic film. The treated plastic film has the effects of anti-condensation, heat preservation, and light transmission, so as to better grow crops.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: A plastic film machine capable of realizing large-range plasma treatment includes a frame and a transformer arranged on one side of the frame. The frame is symmetrically and rotatably connected with a unwinding roller and a winding roller. On one side of the frame, two corona rollers located between the unwinding roller and the winding roller are rotatably connected through a driving member. High-voltage discharge components parallel to the corona rollers are symmetrically arranged on the frame. The transformer is electrically connected to the high-voltage discharge components. The plastic film passes from the unwinding roller through the gap between the corona rollers and the high-voltage discharge components.

[0006] Through the above technical solution, the agricultural film to be processed is sleeved on the unwinding roller, and the unwinding roller is installed on the frame. The unwinding roller unwinds the agricultural film at a constant speed, so that the agricultural film passes through between two groups of corona rollers and the high-voltage discharge components in sequence, and then winds around the winding roller. At this time, the driving member drives the corona roller to rotate, and the corona roller drives the agricultural film to rotate. When the agricultural film passes through between the corona roller and the high-voltage discharge components, the corona roller serves as a low-voltage electrode to perform electro-ion treatment on the surface of the agricultural film, and a layer of film is applied to the surface of the agricultural film. By setting two groups of high-voltage discharge components and corona rollers, double-sided plasma treatment is performed on the agricultural film, and the winding roller winds up the processed agricultural film. The processed agricultural film has the effects of anti-condensation, heat preservation and light transmission, so as to better plant crops.

[0007] The present utility model is further arranged as follows: The driving member includes a base, a frequency conversion motor is fixedly connected to the base, a rotating shaft is coaxially connected to the output end of the frequency conversion motor, a first runner is connected to the end of the rotating shaft, two speed reducers are symmetrically installed on the base, and a second runner is connected between the two speed reducers through an input shaft. A belt is connected between the first runner and the second runner. The output shaft of the speed reducer is connected with a first gear. Magnetic powder clutches are symmetrically connected to the base. The input shaft of the magnetic powder clutch is connected with a second gear that is belt-connected to the first gear, and the output shaft of the magnetic powder clutch is connected with a first sprocket. A second sprocket is fixedly connected to one side of the corona roller. A chain is connected between the first sprocket and the second sprocket.

[0008] The present utility model is further arranged as follows: A flipping cylinder connected to the high-voltage discharge component is installed on the frame.

[0009] The present utility model is further arranged as follows: A limiting plate is connected to the frame near the high-voltage discharge component, and a first stop rod is provided on the high-voltage discharge component.

[0010] The present utility model is further arranged as follows: An opening and closing sensor is installed on one side of the frame away from the limiting plate, and a second stop rod is provided on the high-voltage discharge component.

[0011] The present utility model is further arranged as follows: A protective cover is installed on the base, and an opening is provided on the side of the protective cover facing the frame.

[0012] In summary, the agricultural film to be processed is sleeved on the unwinding roller, the unwinding roller is installed on the frame, the unwinding roller unwinds the agricultural film at a constant speed, so that the agricultural film passes through between two groups of corona rollers and the high-voltage discharge assembly in sequence, and then winds around the winding roller. At this time, the driving member drives the corona roller to rotate, the corona roller drives the agricultural film to rotate. When the agricultural film passes through between the corona roller and the high-voltage discharge assembly, the corona roller serves as a low-voltage electrode to perform electro-ion treatment on the surface of the agricultural film, and a layer of film is applied on the surface of the agricultural film. By setting two groups of high-voltage discharge assemblies and corona rollers, double-sided plasma treatment is performed on the agricultural film, and the winding roller winds up the processed agricultural film. The processed agricultural film has the effects of anti-condensation, heat preservation and light transmission, so as to better plant crops. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the overall structural schematic diagram of this embodiment;

[0014] Figure 2 is Figure 1 the enlarged structural schematic diagram of part A in

[0015] Figure 3 is Figure 1 the enlarged structural schematic diagram of part B in

[0016] Figure 4 the overall structural schematic diagram of the driving member for this embodiment;

[0017] Figure 5 is the structural schematic diagram of the connection between the limiting plate and the first retaining rod for this embodiment.

[0018] Reference numerals: 1, frame; 2, unwinding roller; 3, winding roller; 4, corona roller; 5, high-voltage discharge assembly; 6, transformer; 7, base; 8, frequency conversion motor; 9, rotating shaft; 10, first runner; 11, second runner; 12, speed reducer; 13, magnetic powder clutch; 14, first sprocket; 15, second sprocket; 16, first gear; 17, second gear; 18, protective cover; 19, flipping cylinder; 20, limiting plate; 21, first retaining rod; 22, opening and closing sensor; 23, second retaining rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following further describes the present invention in detail with reference to the accompanying drawings.

[0020] Embodiment: Refer to as Figures 1-5As shown in the figure, a plastic film machine capable of realizing large-range plasma treatment includes a frame 1 and a transformer 6 provided on one side of the frame 1. A film unwinding roller 2 and a winding roller 3 are symmetrically and rotatably connected to the frame 1. Two corona rollers 4 located between the film unwinding roller 2 and the winding roller 3 are rotatably connected to one side of the frame 1 through a driving member. The driving member includes a base 7. A variable-frequency motor 8 is fixedly connected to the base 7. The output end of the variable-frequency motor 8 is coaxially connected to a rotating shaft 9. A first runner 10 is connected to the end of the rotating shaft 9. Two speed reducers 12 are symmetrically installed on the base 7. A second runner 11 is connected between the two speed reducers 12 through an input shaft. The first runner 10 and the second runner 11 are connected by a belt. The output shaft of the speed reducer 12 is connected to a first gear 16. Magnetic powder clutches 13 are symmetrically connected to the base 7. The input shaft of the magnetic powder clutch 13 is connected to a second gear 17 that is belt-connected to the first gear 16. The output shaft of the magnetic powder clutch 13 is connected to a first sprocket 14. A second sprocket 15 is fixedly connected to one side of the corona roller 4. The first sprocket and the second sprocket 15 are connected by a chain. High-voltage discharge assemblies 5 parallel to the corona roller 4 are symmetrically arranged on the frame 1. The transformer 6 is electrically connected to the high-voltage discharge assemblies 5. The plastic film passes through the gap between the corona roller 4 and the high-voltage discharge assemblies 5 after passing through the film unwinding roller 2;

[0021] Specifically, the plastic film to be processed is sleeved on the film unwinding roller 2. The film unwinding roller 2 is installed on the frame 1. The film unwinding roller 2 unwinds the plastic film at a constant speed, so that the plastic film passes through between the two corona rollers 4 and the high-voltage discharge assemblies 5 in sequence, and then winds around the winding roller 3. The variable-frequency motor 8 is driven. The variable-frequency motor 8 drives the rotating shaft 9 to rotate. The rotating shaft 9 drives the first runner 10 to rotate. The first runner 10 drives the second runner 11 to rotate. The input speed is reduced and the output torque is increased through the speed reducer 12. Then the output shaft drives the first gear 16 to rotate. The first gear 16 drives the second gear 17 to rotate. Through the magnetic powder clutch 13, the first sprocket 14 is driven to rotate. The first sprocket 14 drives the second sprocket 15 to rotate, so that the rotation speed of the corona roller 4 matches the rotation speed of the plastic film. In this way, the corona roller 4 can be driven to rotate with a very small force. When there is a problem with the rotation speed of the corona roller 4, the operator can easily stop the rotation of the corona roller 4. At this time, the corona roller 4 drives the plastic film to rotate. When the plastic film passes through the gap between the corona roller 4 and the high-voltage discharge assemblies 5, the corona roller 4 serves as a low-voltage electrode to perform electro-ion treatment on the surface of the plastic film, and a layer of film is applied to the surface of the plastic film. By setting two high-voltage discharge assemblies 5 and the corona roller 4, double-sided plasma treatment is performed on the plastic film. The winding roller 3 winds the processed plastic film. The processed plastic film has the effects of anti-condensation, heat preservation and light transmission, so as to better grow crops.

[0022] Further, a flipping cylinder 19 connected to the high-voltage discharge assembly 5 is installed on the frame 1. The flipping cylinder 19 is driven. The flipping cylinder 19 drives the high-voltage discharge assembly 5 to rotate, and the gap between the high-voltage discharge assembly 5 and the corona roller 4 is adjusted to facilitate the operator to pass the plastic film through.

[0023] Further, a limiting plate 20 is connected near the high-voltage discharge component 5 of the frame 1. A first stop rod 21 is provided on the high-voltage discharge component 5. An opening and closing sensor 22 is installed on one side of the frame 1 away from the limiting plate 20. A second stop rod 23 is provided on the high-voltage discharge component 5. During the rotation of the high-voltage discharge component 5 driven by the flipping air cylinder 19, the limiting plate 20 plays a limiting role on the first stop rod 21, enabling the high-voltage discharge component 5 to better return to its original position. When the second stop rod 23 touches the opening and closing sensor 22, the opening and closing sensor 22 emits a signal, facilitating personnel to promptly discover problems during the rotation of the high-voltage discharge component 5.

[0024] Further, a protective cover 18 is installed on the base 7, and an opening is provided on the side of the protective cover 18 facing the frame 1. The protective cover 18 plays a protective role for the driving device.

[0025] Operation steps: Put the agricultural film to be processed on the unwinding roller 2. The unwinding roller 2 is installed on the frame 1. The unwinding roller 2 unwinds the agricultural film at a constant speed, enabling the agricultural film to pass through between two groups of corona rollers 4 and the high-voltage discharge component 5 in sequence, and then wind around the winding roller 3. Drive the variable-frequency motor 8. The variable-frequency motor 8 drives the rotating shaft 9 to rotate. The rotating shaft 9 drives the first runner 10 to rotate. The first runner 10 drives the second runner 11 to rotate. The input speed is reduced and the output torque is increased through the speed reducer 12. Then, the output shaft drives the first gear 16 to rotate. The first gear 16 drives the second gear 17 to rotate. Through the magnetic powder clutch 13, the first sprocket 14 is driven to rotate. The first sprocket 14 drives the second sprocket 15 to rotate, enabling the rotation speed of the corona roller 4 to match the rotation speed of the agricultural film. In this way, the corona roller 4 can be driven to rotate with a very small force. When there is a problem with the rotation speed of the corona roller 4, personnel can easily stop the rotation of the corona roller 4. At this time, the corona roller 4 drives the agricultural film to rotate. When the agricultural film passes between the corona roller 4 and the high-voltage discharge component 5, the corona roller 4 serves as a low-voltage electrode to perform electro-ion treatment on the surface of the agricultural film, and a layer of film is applied to the surface of the agricultural film. By setting two groups of high-voltage discharge components 5 and corona rollers 4, double-sided plasma treatment is performed on the agricultural film. The winding roller 3 winds up the processed agricultural film. The processed agricultural film has the effects of anti-condensation, heat preservation, and light transmission, thus better facilitating the planting of crops. Drive the flipping air cylinder 19. The flipping air cylinder 19 drives the high-voltage discharge component 5 to rotate, adjusting the gap between the high-voltage discharge component 5 and the corona roller 4 to facilitate personnel to pass the agricultural film through. During the rotation of the high-voltage discharge component 5 driven by the flipping air cylinder 19, the limiting plate 20 plays a limiting role on the first stop rod 21, enabling the high-voltage discharge component 5 to better return to its original position. When the second stop rod 23 touches the opening and closing sensor 22, the opening and closing sensor 22 emits a signal, facilitating personnel to promptly discover problems during the rotation of the high-voltage discharge component 5. The protective cover 18 plays a protective role for the driving device.

[0026] This specific embodiment is only an interpretation of the present utility model and does not limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions as needed, but as long as it is within the scope of the claims of the present utility model, it is protected by the patent law.

Claims

1. An agricultural film machine capable of realizing large-scale plasma treatment, characterized in that: The invention comprises a frame (1) and a transformer (6) arranged on one side of the frame (1); a reel (2) and a reel (3) are symmetrically rotatably connected on the frame (1); two groups of corona rollers (4) located between the reel (2) and the reel (3) are rotatably connected on one side of the frame (1) through a driving member; high-voltage discharge components (5) parallel to the corona rollers (4) are symmetrically arranged on the frame (1); the transformer (6) and the high-voltage discharge component (5) are electrically connected; and the agricultural film passes from the reel (2) to the gap between the corona rollers (4) and the high-voltage discharge component (5).

2. The agricultural film machine capable of realizing large-scale plasma treatment according to claim 1, characterized in that: The driving member comprises a base (7), a variable frequency motor (8) is fixedly connected to the base (7), an output end of the variable frequency motor (8) is coaxially connected to a rotating shaft (9), an end of the rotating shaft (9) is connected to a first rotating wheel (10), two reducers (12) are symmetrically mounted on the base (7), the two reducers (12) are commonly connected to a second rotating wheel (11) via an input shaft, the first rotating wheel (10) and the second rotating wheel (11) are connected via a belt, the output shaft of the reducer (12) is connected to a first gear (16), a magnetic powder clutch (13) is symmetrically connected to the base (7), the input shaft of the magnetic powder clutch (13) is connected to a second gear (17) connected to the first gear (16) by a belt, and the output shaft of the magnetic powder clutch (13) is connected to a first sprocket (14), a second sprocket (15) is fixedly connected to one side of the corona roller (4), and the first sprocket and the second sprocket (15) are connected via a chain.

3. The agricultural film machine capable of realizing large-scale plasma treatment according to claim 1, characterized in that: A turning cylinder (19) connected to the high-voltage discharge assembly (5) is installed on the frame (1).

4. The agricultural film machine capable of realizing large-scale plasma treatment according to claim 1, characterized in that: The frame (1) is connected to a limiting plate (20) near the high-voltage discharge assembly (5), and a first stopper (21) is provided on the high-voltage discharge assembly (5).

5. The agricultural film machine capable of realizing large-scale plasma treatment according to claim 1, characterized in that: An opening and closing sensor (22) is installed on a side of the frame (1) away from the limiting plate (20), and a second blocking rod (23) is provided on the high-voltage discharge assembly (5).

6. The agricultural film machine capable of realizing large-scale plasma treatment according to claim 2, characterized in that: A protective cover (18) is installed on the base (7), and an opening is provided on one side of the protective cover (18) facing the frame (1).