Intelligent road engineering roadbed compaction device

Through the removal and knocking mechanism of the intelligent road engineering roadbed compaction device, the problems of stones affecting flatness and roller damage in the roadbed are solved, and efficient roadbed compaction and cleaning effects are achieved.

CN222886820UActive Publication Date: 2025-05-20HENAN HIGHWAY ENG GROUP +2
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Patent Information

Application Number
CN202421898074.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-20
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During the roadbed compaction operation, the stones are not effectively removed, which affects the smoothness of the roadbed and may damage the rollers.

Method used

An intelligent road engineering subgrade compaction device is designed, including a removal mechanism and a knocking mechanism. The removal mechanism uses the reciprocating screw to drive the rack and gear to alternately drive the two removal components to clean the stones; the strike mechanism uses the scraper and strike rod to clean the soil on the roller.

Benefits of technology

Effectively remove stones in the roadbed, ensure the smoothness of the roadbed, avoid damage to the roller, and clean the soil through the knocking mechanism to improve the compaction effect of the roadbed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent road engineering roadbed compaction device, and relates to the technical field of roadbed compaction. A road roller; the removing mechanism comprises a reciprocating screw rod rotationally connected to the machine frame, a reciprocating plate is slidably connected to the machine frame, a rack is fixedly connected to the reciprocating plate, two removing assemblies are arranged on the machine frame, each removing assembly comprises a first rotating shaft rotationally connected to the machine frame, a gear is fixedly connected to the first rotating shaft, and the gear is matched with the rack in a meshed mode; the first rotating shaft is fixedly connected with a ratchet wheel; the removing mechanism is arranged, the removing mechanism is provided with the two removing assemblies, the reciprocating lead screw drives the reciprocating plate to do reciprocating linear motion, in the reciprocating linear motion process, the two removing assemblies are sequentially and alternately driven to conduct removing operation, the two removing assemblies stir stones to the two sides of the road rolling roller, and the stones in front of the road rolling roller are cleaned; and the compaction smoothness of the roadbed is ensured, and the road rolling roller is prevented from being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of subgrade compaction, in particular to an intelligent subgrade compaction device for road engineering. Background Technique

[0002] The subgrade is the foundation of the track or road surface, and is a geotechnical structure formed by excavation or filling. The main function of the subgrade is to provide necessary conditions for the laying of the track or road surface and the operation of trains or vehicles, and to bear the static and dynamic loads of the track and rolling stock or the road surface and traffic load, and at the same time transfer and disperse the load deep into the foundation. In the longitudinal section, the subgrade must ensure the elevation required by the line. In the plane, the subgrade is connected with bridges and tunnels to form a complete and continuous line. The road subgrade needs to be compacted during construction.

[0003] When performing subgrade compaction operations, the subgrade usually contains stones. Since the stones and soil cannot be integrated, if the stones are not removed, it will affect the flatness of the subgrade. At the same time, it will also cause certain damage to the roller. Content of the Utility Model

[0004] The purpose of the utility model is to provide an intelligent subgrade compaction device for road engineering to solve the deficiencies in the above-mentioned prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions: an intelligent subgrade compaction device for road engineering, including:

[0006] A frame;

[0007] A roller, which is rotatably connected to the frame;

[0008] A removing mechanism, which includes a reciprocating screw rod rotatably connected to the frame, a reciprocating plate slidably connected to the frame, a rack fixedly connected to the reciprocating plate, and two removing components on the frame. Each removing component includes a first rotating shaft rotatably connected to the frame, a gear fixedly connected to the first rotating shaft, the gear meshing with the rack, a ratchet fixedly connected to the first rotating shaft, the removing component further includes a pawl rotatably connected to the frame, the pawl being snap-fitted with the ratchet, a second rotating shaft rotatably connected to the pawl, and two cross plates fixedly connected to the second rotating shaft, and a plurality of removing rods are fixedly connected to both cross plates.

[0009] Furthermore, it further includes a transmission mechanism, which includes a first pulley fixedly connected to the roller, a second pulley fixedly connected to the reciprocating screw rod, and a belt is arranged between the first pulley and the second pulley.

[0010] Furthermore, a scraper is fixedly connected to the frame, and the scraper abuts against the roller.

[0011] Furthermore, it further includes two knocking mechanisms, which respectively correspond to the two removing components one by one. Each knocking mechanism includes a connecting rod fixedly connected to the first rotating shaft. A wavy groove is formed on the connecting rod. A vertical plate is fixedly connected to the scraping plate. A knocking rod is vertically slidably connected to the vertical plate. One end of the knocking rod is rotatably abutted against the wavy groove, and the other end is abutted and cooperated with the scraping plate.

[0012] Furthermore, a vertical groove is formed on the vertical plate, and the knocking rod is slidably connected in the vertical groove.

[0013] Furthermore, a butting rod is fixedly connected to the knocking rod, and the butting rod is rotatably abutted against the wavy groove.

[0014] Compared with the prior art, an intelligent road engineering subgrade compaction device provided by the present utility model:

[0015] 1. By providing a removing mechanism, the removing mechanism has two removing components. The reciprocating screw rod drives the reciprocating plate to perform reciprocating linear motion. During the reciprocating linear motion process, the two removing components are alternately driven to perform removing operations in sequence. The two removing components push the stones to both sides of the road roller, realizing the cleaning of the stones in front of the road roller, ensuring the compaction flatness of the subgrade, and also avoiding damage to the road roller.

[0016] 2. By providing a scraping plate, the soil attached to the road roller can be scraped off. By repeatedly knocking the scraping plate through the knocking mechanism, the soil on the scraping plate can be cleaned. Due to the knocking of the scraping plate by the knocking mechanism, the soil falls due to the vibration generated by the knocking. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure from a bottom view perspective provided by an embodiment of the present utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the removing mechanism and the transmission mechanism provided by an embodiment of the present utility model;

[0021] Figure 4 It is a schematic diagram of the overall structure of the second rotating shaft, the cross plate, and the removing rod provided by an embodiment of the present utility model;

[0022] Figure 5Schematic structural diagram of the knocking mechanism provided by the embodiment of the present utility model.

[0023] Description of reference numerals: 1, frame; 2, road roller; 3, rejection mechanism; 31, reciprocating lead screw; 32, reciprocating plate; 33, rack; 34, first rotating shaft; 35, gear; 36, ratchet wheel; 37, ratchet pawl; 38, second rotating shaft; 39, cross plate; 310, rejection rod; 4, transmission mechanism; 41, first belt pulley; 42, second belt pulley; 43, belt; 5, scraper; 6, knocking mechanism; 61, connecting rod; 62, wave groove; 63, knocking rod; 64, vertical plate. Specific implementation manners

[0024] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Please refer to Figures 1-5 , an intelligent road engineering subgrade compaction device provided by the embodiment of the present utility model, includes: a frame 1; a road roller 2, which is rotatably connected to the frame 1.

[0026] In the embodiment of the present utility model: a rejection mechanism 3, the rejection mechanism 3 is used to reject stones in the advancing direction of the road roller 2 and push the stones to both sides of the road roller 2; specifically, it includes a reciprocating lead screw 31 rotatably connected to the frame 1, and a reciprocating plate 32 is slidably connected to the frame 1; more specifically, a chute is opened on the frame 1, a slide bar is fixedly connected to the reciprocating plate 32, and the slide bar is slidably connected in the chute; a rack 33 is fixedly connected to the reciprocating plate 32, and there are two rejection components on the frame 1, and each rejection component includes a first rotating shaft 34 rotatably connected to the frame 1, a gear 35 is fixedly connected to the first rotating shaft 34, the gear 35 is engaged with the rack 33, a ratchet wheel 36 is fixedly connected to the first rotating shaft 34, and the rejection component further includes a ratchet pawl 37 rotatably connected to the frame 1, specifically, an elastic member is arranged between the ratchet pawl 37 and the frame 1, and the elastic member is a torsion spring; the ratchet pawl 37 is engaged with the ratchet wheel 36, a second rotating shaft 38 is rotatably connected to the ratchet pawl 37, and two cross plates 39 are fixedly connected to the second rotating shaft 38, and a plurality of rejection rods 310 are fixedly connected to both cross plates 39.

[0027] It is worth mentioning that: the directions of the ratchet pawls 37 in the two rejection components are arranged in the opposite direction.

[0028] During use, the reciprocating lead screw 31 drives the reciprocating plate 32 and the rack 33 to move in a reciprocating straight line. During the movement of the rack 33, it meshes with the two gears 35 in sequence. Since the directions of the two pawls 37 are arranged in the opposite direction, when one ratchet wheel 36 drives its corresponding pawl 37 to rotate, the other ratchet wheel 36 cannot drive its corresponding other pawl 37 to rotate, that is, it cannot drive the second rotating shaft 38 and the removing rod 310 to rotate. Generally speaking, the two removing components work alternately and intermittently.

[0029] As a preferred embodiment: It further includes a transmission mechanism 4. The transmission mechanism 4 is used to transmit the power of the rotation of the road roller 2 to the reciprocating lead screw 31. It includes a first belt pulley 41 fixedly connected to the road roller 2, a second belt pulley 42 fixedly connected to the reciprocating lead screw 31, and a belt 43 is arranged between the first belt pulley 41 and the second belt pulley 42.

[0030] As a preferred embodiment: A scraper 5 is fixedly connected to the frame 1, and the scraper 5 abuts against the road roller 2. The scraper 5 is used to scrape off the soil attached to the road roller 2.

[0031] As a preferred embodiment: It further includes two knocking mechanisms 6. The two knocking mechanisms 6 correspond to the two removing components respectively. The knocking mechanism 6 is used to knock the scraper 5. The purpose is that after the scraper 5 cleans the soil on the road roller 2, the scraper 5 will also be attached with soil, and the knocking mechanism 6 can knock the scraper 5, so that the soil on the scraper 5 will fall with the vibration generated by the knocking. It includes a connecting rod 61 fixedly connected to the first rotating shaft 34. A wave groove 62 is opened on the connecting rod 61. A vertical plate 64 is fixedly connected to the scraper 5. A knocking rod 63 is vertically slidably connected to the vertical plate 64. Specifically, a vertical groove is opened on the vertical plate 64, and the knocking rod 63 is slidably connected in the vertical groove. One end of the knocking rod 63 is rotationally abutted against the wave groove 62, and the other end is abutted against the scraper 5. Specifically, the abutting manner of the knocking rod 63 against the wave groove 62 is that a abutting rod is fixedly connected to the knocking rod 63, and the abutting rod is rotationally abutted against the wave groove 62.

[0032] When the connecting rod 61 rotates, since the knocking rod 63 is vertically slidably connected to the vertical plate 64, it will drive the knocking rod 63 to do vertical reciprocating linear motion through the rotational abutment between the wave groove 62 and the knocking rod 63, so as to knock the scraper 5, so that the soil on the scraper 5 will fall with the vibration generated by the knocking.

[0033] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. An intelligent road engineering roadbed compaction device, characterized in that: include: Rack (1); A roller (2) rotatably connected to the frame (1); The rejecting mechanism (3) comprises a reciprocating screw (31) rotatably connected to a frame (1); a reciprocating plate (32) is slidably connected to the frame (1); a rack (33) is fixedly connected to the reciprocating plate (32); the frame (1) has two rejecting assemblies, each of which comprises a first rotating shaft (34) rotatably connected to the frame (1); a gear (35) is fixedly connected to the first rotating shaft (34); the gear (35) is meshed with the rack (33); a ratchet (36) is fixedly connected to the first rotating shaft (34); the rejecting assembly also comprises a ratchet (37) rotatably connected to the frame (1); the ratchet (37) is engaged with the ratchet (36); a second rotating shaft (38) is rotatably connected to the ratchet (37); two transverse plates (39) are fixedly connected to the second rotating shaft (38); and a plurality of rejecting rods (310) are fixedly connected to the two transverse plates (39).

2. The intelligent road engineering roadbed compaction device according to claim 1, characterized in that: It also includes a transmission mechanism (4), which includes a first pulley (41) fixedly connected to the roller (2), a second pulley (42) fixedly connected to the reciprocating screw rod (31), and a belt (43) arranged between the first pulley (41) and the second pulley (42).

3. The intelligent road engineering roadbed compaction device according to claim 1, characterized in that: A scraper (5) is fixedly connected to the frame (1), and the scraper (5) abuts against the roller (2).

4. The intelligent road engineering subgrade compaction device according to claim 3, characterized in that: The invention also comprises two knocking mechanisms (6), the two knocking mechanisms (6) respectively corresponding to the two rejecting assemblies, and comprising a connecting rod (61) fixedly connected to the first rotating shaft (34), a wave groove (62) being provided on the connecting rod (61), a vertical plate (64) being fixedly connected to the scraper (5), a knocking rod (63) being vertically slidably connected to the vertical plate (64), one end of the knocking rod (63) being rotatably abutted against the wave groove (62), and the other end of the knocking rod (63) being abutted against the scraper (5).

5. The intelligent road engineering subgrade compaction device according to claim 4, characterized in that: A vertical groove is provided on the vertical plate (64), and the knocking rod (63) is slidably connected in the vertical groove.

6. The intelligent road engineering subgrade compaction device according to claim 4, characterized in that: The knocking rod (63) is fixedly connected with an abutment rod, and the abutment rod is rotatably abutted against the wave groove (62).