Movable linear velocity detector

By designing a movable linear speed detector and using a structure of a suspension plate, main drive wheel and pressure roller, the problem that the existing roller speed measuring device cannot stably contact the pipeline is solved, high-precision and high-efficiency detection are achieved, and the scope of application is expanded.

CN222887695UActive Publication Date: 2025-05-20SHANDONG XINHEYUAN HEAT TRANSFERRING TECH
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Patent Information

Application Number
CN202421755802.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-20
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing roller speed measurement device cannot effectively contact the pipeline stably, resulting in low detection accuracy and inconvenient angle and height adjustment, affecting detection efficiency and accuracy.

Method used

A movable linear speed detector is designed, using a structure of a suspension plate, main drive wheel and pressure roller. The stable clamping of the pipeline and flexible adjustment of the angle height are achieved through the elastic mechanism and the locking mechanism, and real-time speed detection is achieved by combining the encoder and the display screen.

Benefits of technology

It improves the stability and accuracy of detection, expands the scope of application, simplifies the adjustment of angle and height, and improves the detection efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222887695U_ABST
Patent Text Reader

Abstract

The utility model discloses a movable linear velocity detector which comprises a control cabinet and a base, and further comprises a suspension frame plate, a main driving wheel and a compression roller, a lifting frame plate is fixedly installed on the base, one end of the suspension frame plate is connected with a sliding plate through a locking mechanism, the main driving wheel is rotatably installed at the other end of the suspension frame plate, and the compression roller is installed on an elastic mechanism. The compression roller wheel is in rolling contact with the main driving wheel through the elastic effect of an elastic mechanism, an encoder and an L-shaped supporting plate are fixedly installed on the side, away from the main driving wheel, of the suspension frame plate, the encoder is fixedly installed on the outer side of the L-shaped supporting plate, and an output shaft of the encoder is fixedly connected with the main driving wheel through a coupler. According to the utility model, the angle and height are convenient to adjust, the pipeline can be kept horizontal during outgoing, meanwhile, the main driving wheel and the compression roller can stably clamp pipelines with different sizes, the detection stability is improved, the detection efficiency and precision are ensured, and the application range is enlarged.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe making machines, and more specifically, to a movable linear speed detector. Background Art

[0002] A pipe making machine, also known as a welded pipe machine or a pipe making unit, is a mechanical device for producing various pipes. According to different production materials, pipe making machines are mainly divided into two categories: high-frequency pipe making machines and stainless steel pipe making machines.

[0003] The pipeline speed (or linear speed) of a pipe making machine is affected by various factors, including the model of the pipe making machine, the specifications of the pipe material (such as wall thickness and diameter), the production process, and the technical parameters of the equipment. In order to accurately obtain the pipeline speed of the pipe making machine, the prior art usually sets rollers below the pipeline. When the pipeline exits, the pipeline will drive the rollers to rotate. At this time, monitoring the rotation speed of the rollers can obtain the pipeline speed. However, the current roller speed measuring device cannot effectively contact the pipeline stably, easily causing intermittent empty friction of the pipeline on the rollers, affecting the detection accuracy. At the same time, the angle and height of the existing speed measuring device cannot be adjusted conveniently, which will also affect the detection efficiency and accuracy. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a movable linear speed detector with stable structure, wide application range, and improved detection accuracy and efficiency.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows: A movable linear speed detector includes a control cabinet and a base, and further includes a suspension frame plate, a main driving wheel, and a pressure roller. The base is fixedly installed with a lifting frame plate. One side of the lifting frame plate is vertically provided with a chute opening, and a sliding plate is slidably installed in the chute opening. Bolts for locking the sliding plate are installed on both sides of the lifting frame plate. One end of the suspension frame plate is connected to the sliding plate through a locking mechanism. The main driving wheel is rotatably installed at the other end of the suspension frame plate. An integrally structured protruding plate is provided at the position below the main driving wheel on the suspension frame plate, and an elastic mechanism is fixedly installed on the surface of the protruding plate. The pressure roller is installed on the elastic mechanism, and the pressure roller is in rolling contact with the main driving wheel through the elastic action of the elastic mechanism. An encoder and an L-shaped support plate are fixedly installed on one side of the suspension frame plate away from the main driving wheel. The encoder is fixedly installed on the outside of the L-shaped support plate, and the output shaft of the encoder is fixedly connected to the main driving wheel through a coupling. A display screen for displaying the data of the encoder is fixedly installed outside the control cabinet.

[0006] Preferably, the elastic mechanism includes a receiving box and a spring. The receiving box is fixedly installed on one side of the suspension frame plate, located below the main driving wheel. A chute opening is provided on the outer side of the receiving box. One end of the pressure roller is fixedly provided with a convex shaft, which passes through the chute opening and is inserted into the receiving box. A bearing is sleeved on the surface of the convex shaft. The spring is fixedly installed at the inner bottom of the receiving box, and the upper end of the spring is fixedly connected to the bearing.

[0007] Preferably, the locking mechanism includes a screw rod and a nut. The screw rod passes through one end of the lifting frame plate and is fixedly connected to the sliding plate, and the nut is installed at the outer end of the screw rod.

[0008] Preferably, rubber layers are provided on the outer surfaces of the main driving wheel and the pressure roller.

[0009] Preferably, a microcontroller and a display driving module are provided inside the control cabinet. The microcontroller is used to receive and process the data detected by the encoder, and the data is displayed on the display screen through the display driving module.

[0010] Preferably, the encoder is an incremental encoder.

[0011] Compared with the prior art, the advantages of the present utility model are as follows:

[0012] The present utility model is convenient for adjusting the angle and height, can ensure that the pipeline is in a horizontal state when it exits, and at the same time, the main driving wheel and the pressure roller can stably clamp pipelines of different sizes, improving the stability of detection, ensuring the efficiency and accuracy of detection, and at the same time increasing the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0014] Figure 1 is a structural diagram of a movable linear velocity detector of the present utility model;

[0015] Figure 2 is a structural diagram of the suspension frame plate of the present utility model;

[0016] Figure 3 is a structural diagram of the elastic mechanism of the present utility model;

[0017] Figure 4 is a structural diagram of the lifting frame plate of the present utility model.

[0018] In the figure: 1 base, 11 lifting frame plate, 12 chute opening, 13 bolt, 2 control cabinet, 21 display screen, 3 suspension frame plate, 31 L-shaped support plate, 4 sliding plate, 5 main driving wheel, 6 pressure roller, 61 convex shaft, 7 elastic mechanism, 71 receiving box, 72 chute opening, 73 spring, 74 bearing, 8 locking mechanism, 81 screw rod, 82 nut, 9 encoder, 91 coupling. Detailed implementation manners

[0019] The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.

[0020] Refer to Figures 1-4 As shown in the figure, the present utility model provides a movable linear velocity detector, which includes a control cabinet 2 and a base 1, and further includes a suspension frame plate 3, a main driving wheel 5 and a pressure roller 6. A lifting frame plate 11 is fixedly installed on the base 1. A chute opening 12 is vertically formed on one side of the lifting frame plate 11. A sliding plate 4 is slidably installed in the chute opening 12. Bolts 13 for locking the sliding plate 4 are installed on both sides of the lifting frame plate 11. In actual installation, a plurality of bolts 13 are arranged along the height direction of the lifting frame plate 11. When it is necessary to adjust the height of the sliding plate 4, only need to loosen the bolt 13 at the position of the sliding plate 4, and then adjust the position of the sliding plate 4 in the chute opening 12. After the adjustment is completed, tighten the bolt 13 again. One end of the suspension frame plate 3 is connected to the sliding plate 4 through a locking mechanism 8. The main driving wheel 5 is rotatably installed at the other end of the suspension frame plate 3. A protruding plate with an integral structure is provided at the position below the main driving wheel 5 on the suspension frame plate 3. An elastic mechanism 7 is fixedly installed on the surface of the protruding plate. The pressure roller 6 is installed on the elastic mechanism 7. The pressure roller 6 is in rolling contact with the main driving wheel 5 through the elastic action of the elastic mechanism 7. An encoder 9 and an L-shaped support plate 31 are fixedly installed on one side of the suspension frame plate 3 away from the main driving wheel 5. The encoder 9 is fixedly installed on the outside of the L-shaped support plate 31. The output shaft of the encoder 9 is fixedly connected to the main driving wheel 5 through a coupling 91. A display screen 21 for displaying the data of the encoder 91 is fixedly installed outside the control cabinet 2.

[0021] To ensure that the pressure roller 5 can stably roll and contact pipelines of different sizes, in this embodiment, the elastic mechanism 7 includes a receiving box 71 and a spring 73. The receiving box 71 is fixedly installed on one side of the suspension frame plate 3. The receiving box 71 is located below the main driving wheel 5. A chute opening 72 is formed on the outer side of the receiving box 71. One end of the pressure roller 6 is fixedly provided with a convex shaft 61. The convex shaft 61 and the pressure roller 6 are of an integral structure. The convex shaft 61 passes through the chute opening 72 and is inserted into the receiving box 71. A bearing 74 is sleeved on the surface of the convex shaft 61. The spring 73 is fixedly installed at the inner bottom of the receiving box 71. The upper end of the spring 73 is fixedly connected to the bearing 74. The bearing 74 plays a role in limiting and facilitating the smooth rotation of the convex shaft 61.

[0022] Further, to facilitate the adjustment of the inclination angle of the suspension frame plate 3, in this embodiment, the locking mechanism 8 includes a screw 81 and a nut 82. The screw 81 passes through one end of the lifting frame plate 11 and is fixedly connected to the sliding plate 4. The nut 82 is installed at the outer end of the screw 81. Loosening the nut 82 can adjust the angle of the lifting frame plate 11. After the angle adjustment is completed, tightening the nut can fix the lifting frame plate 11 in the adjusted position.

[0023] In this embodiment, rubber layers are provided on the outer surfaces of the main driving wheel 5 and the pressure roller 6, which can increase the friction force and ensure the stable movement of the pipeline.

[0024] In this embodiment, an MCU microcontroller and a display driver module are provided inside the control cabinet 2. The microcontroller is used to receive and process the data detected by the encoder 9, and the data is displayed on the display screen through the display driver module.

[0025] In this embodiment, the encoder 9 is an incremental encoder.

[0026] The specific operation steps are as follows: Adjust the inclination angle and height of the suspension frame plate 3 according to the height and angle of the pipeline outlet of the pipe making machine, so that the pipeline can horizontally pass through the position between the main driving wheel 5 and the pressure roller 6. The main driving wheel 5 and the pressure roller 6 can stably clamp the pipeline. When the pipeline moves, it can drive the main driving wheel 5 to rotate. The encoder 91 can real-time monitor the rotation speed of the main driving wheel 5. Through the calculation and processing of the microcontroller, the speed data can be displayed on the display screen 21.

[0027] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, the patent owner can make various deformations or modifications within the scope of the appended claims. As long as it does not exceed the protection scope described by the claims of the present invention, it should be within the protection scope of the present invention.

Claims

1. A movable linear speed detector, comprising a control cabinet and a base, characterized in that: The cam is provided with a plurality of guide wheels, and the guide wheels are provided with a plurality of guide wheels, and the guide wheels are provided with a plurality of guide wheels respectively.

2. A movable linear speed detector according to claim 1, characterized in that: The elastic mechanism includes a accommodating box and a spring. The accommodating box is fixedly installed on one side of the suspension frame plate. The accommodating box is located below the main driving wheel. A sliding groove is opened on the outer side of the accommodating box. A convex shaft is fixedly provided at one end of the pressure roller wheel. The convex shaft passes through the sliding groove and is inserted into the accommodating box, and a bearing is sleeved on the surface of the convex shaft. The spring is fixedly installed at the bottom of the accommodating box, and the upper end of the spring is fixedly connected to the bearing.

3. A movable linear speed detector according to claim 1, characterized in that: The locking mechanism comprises a screw rod and a nut. The screw rod passes through one end of the lifting frame plate and is fixedly connected to the slide plate. The nut is installed at the outer end of the screw rod.

4. A movable linear speed detector according to claim 1, characterized in that: The outer surfaces of the main driving wheel and the pressure roller wheel are both provided with rubber layers.

5. The movable linear speed detector according to claim 1, characterized in that: A microcontroller and a display screen driving module are arranged inside the control cabinet. The microcontroller is used to receive and process data detected by the encoder, and the data is displayed on the display screen through the display screen driving module.

6. A movable linear speed detector according to claim 1, characterized in that: The encoder is an extended-range encoder.