Reaction kettle with separation function
By setting up a rotary drive assembly, separation barrel, filter cloth and extrusion mechanism in the reactor, rotary separation of solid-liquid mixture and extrusion and discharge of liquids are achieved, which solves the problems of waste of liquid and unmet production requirements in the existing reactor, and improves the separation efficiency.
Patent Information
- Application Number
- CN202421887946.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-06
AI Technical Summary
After the solid-liquid mixture is separated, the solid material is still doped with a small amount of liquid, resulting in liquid waste and unmet production needs.
A reactor with separation function is designed, and the rotary separation of the solid-liquid mixture and the extrusion discharge of the liquid are achieved by the combination of a rotary driving assembly, a separation barrel, a filter cloth and an extrusion mechanism.
It effectively avoids waste of liquid, meets production needs, and improves the efficiency of solid-liquid separation.
Smart Images

Figure CN222889801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with a separation function. Background Art
[0002] Reactors are common containers for physical or chemical reactions, and are widely used in the chemical, petroleum, pesticide, and medical industries to complete processes such as synthesis, condensation, and sulfurization. During the operation of the reactor, after the chemical reaction of the materials in the reactor is completed, the solid-liquid mixture after the reaction needs to be separated to obtain liquid and solid.
[0003] However, after the existing reactor separates the solid-liquid mixture, a small amount of liquid is still mixed in the solid material. The liquid is wasted as the solid material is processed, and the required amount of liquid is reduced, which is not conducive to meeting production needs. Therefore, a reactor with a separation function is now provided. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a reactor with a separation function. Through the coordinated use of a rotating drive assembly, a separation barrel, a filter cloth and an extrusion mechanism, a solid-liquid mixture can be separated by rotation, and then the residual liquid in the material can be squeezed out by extrusion, thereby avoiding liquid waste to a large extent, meeting production needs to a large extent, and overcoming the deficiencies in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A reactor with a separation function comprises an L-shaped support plate and a reactor body, wherein the reactor body is mounted on the vertical section of the L-shaped support plate through a rotating support assembly, a rotary drive assembly is mounted at the bottom of the reactor body, a separation barrel is connected to the rotary drive assembly, a filter cloth is fixed inside the separation barrel, leakage holes are opened on the separation barrel at equal distances, an extrusion mechanism is mounted on the vertical section of the L-shaped support plate, and a backwash assembly is provided on the reactor body.
[0007] Through the above-mentioned scheme, by using the coordinated use of the rotating drive assembly, separation barrel, filter cloth and extrusion mechanism, the solid-liquid mixture can be separated by rotation, and then the residual liquid in the material can be squeezed out by extrusion, thereby avoiding the waste of liquid to a large extent and meeting the production needs to a large extent.
[0008] Preferably, the rotary drive assembly includes a motor seat fixed to the bottom end of the outer wall of the reactor body, a servo motor is fixed on the motor seat, the output end of the servo motor extends to the interior of the reactor body and is connected to a rotating rod, and the separation barrel is connected to the top end of the rotating rod through a flange.
[0009] Preferably, a sealed bearing is provided at the connection between the output shaft of the servo motor and the shell of the reactor body, a support plate is fixed inside the reactor body, the rotating rod passes through the support plate and the top of the outer wall of the rotating rod is connected to the middle part of the support plate through a bearing, and a drainage hole is opened at the eccentric position of the support plate.
[0010] Preferably, the rotating support assembly includes a disc fixed on one side of the vertical section of the L-shaped support plate, and the middle part of the disc is rotatably connected to a support pin through a bearing. The support pin passes through the vertical section of the L-shaped support plate and one end of the support pin is welded to the top of the outer wall of the reactor body.
[0011] Preferably, the extrusion mechanism includes a support beam fixed to the top of one side of the vertical section of the L-shaped support plate, an electric push rod is fixed to the lower end surface of the support beam, and a pressure plate is connected to the lower end of the electric push rod.
[0012] Preferably, the backwash assembly includes a flushing pipe fixed on the reactor body, the part of the flushing pipe located inside the reactor body is in a vertical state, and water spray holes are opened at equal distances on the vertical flushing pipe, one end of the flushing pipe located outside the reactor body is connected to a valve, and one end of the valve is connected to a water supply hose.
[0013] Preferably, a drain pipe is provided at the bottom of the L-shaped support plate, and a drain valve is provided at the bottom end of the drain pipe.
[0014] The beneficial effects of the utility model are:
[0015] Through the coordinated use of the rotating drive assembly, separation barrel, filter cloth and extrusion mechanism, the solid-liquid mixture can be separated by rotation, and the residual liquid in the material can be squeezed out by extrusion, which avoids the waste of liquid to a great extent and meets the production needs to a great extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure from the first perspective of a reaction kettle with a separation function proposed by the utility model.
[0017] Figure 2 This is a schematic diagram of the third perspective structure of a reaction kettle with a separation function proposed by the utility model.
[0018] Figure 3 The utility model is a schematic diagram of a partial cross-sectional structure of a reaction kettle with a separation function.
[0019] Figure 4 A reactor with separation function proposed by the utility model Figure 3 Enlarged structural diagram at A in the middle.
[0020] In the figure: 1. L-shaped support plate; 2. pressure plate; 3. support beam; 4. electric push rod; 5. reactor body; 6. support pin; 7. flushing pipe; 8. valve; 9. drain pipe; 10. drain valve; 11. servo motor; 12. disc; 13. motor seat; 14. separation barrel; 15. support plate; 16. leakage hole; 17. filter cloth; 18. rotating rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Example 1, reference Figure 1-4 A reactor with separation function, comprising an L-shaped support plate 1 and a reactor body 5, wherein the reactor body 5 is mounted on the vertical section of the L-shaped support plate 1 through a rotating support assembly, a rotary drive assembly is mounted at the bottom of the reactor body 5, a separation barrel 14 is connected to the rotary drive assembly, a filter cloth 17 is fixed inside the separation barrel 14, and leakage holes 16 are opened on the separation barrel 14 at equal distances;
[0023] The rotary drive assembly includes a motor base 13 fixed to the bottom end of the outer wall of the reactor body 5, a servo motor 11 is fixed to the motor base 13, an output end of the servo motor 11 extends to the interior of the reactor body 5 and is connected to a rotating rod 18, and the separation barrel 14 is connected to the top end of the rotating rod 18 through a flange;
[0024] A sealed bearing is provided at the connection between the output shaft of the servo motor 11 and the shell of the reactor body 5 to prevent leakage at the connection between the output shaft of the servo motor 11 and the shell of the reactor body 5. A support plate 15 is fixed inside the reactor body 5. The rotating rod 18 passes through the support plate 15 and the top of the outer wall of the rotating rod 18 is connected to the middle part of the support plate 15 through a bearing to provide a stable support for the rotating rod 18 to prevent the rotating rod 18 from shaking when rotating. A drainage hole is provided at the eccentric position of the support plate 15;
[0025] The rotating support assembly includes a disc 12 fixed to one side of the vertical section of the L-shaped support plate 1, and the middle part of the disc 12 is rotatably connected to a support pin 6 through a bearing. The support pin 6 passes through the vertical section of the L-shaped support plate 1 and one end of the support pin 6 is welded to the top of the outer wall of the reactor body 5. The reactor body 5 can be swung by pushing it to assist in the discharge of liquid in the reactor body 5.
[0026] An extrusion mechanism is installed on the vertical section of the L-shaped support plate 1, and the extrusion mechanism includes a support beam 3 fixed to the top of one side of the vertical section of the L-shaped support plate 1, an electric push rod 4 is fixed to the lower end surface of the support beam 3, and the lower end of the electric push rod 4 is connected to the pressing plate 2;
[0027] The reactor body 5 is provided with a backwashing assembly, which includes a flushing pipe 7 fixed on the reactor body 5. The part of the flushing pipe 7 located inside the reactor body 5 is in a vertical state, and water spray holes are opened at equal distances on the vertical flushing pipe 7. One end of the flushing pipe 7 located outside the reactor body 5 is connected to a valve 8, and one end of the valve 8 is externally connected to a water supply hose;
[0028] A drain pipe 9 is disposed at the bottom of the L-shaped support plate 1 , and a drain valve 10 is disposed at the bottom end of the drain pipe 9 . The drain valve 10 is opened to facilitate the discharge of liquid.
[0029] Working principle: Use the control switch on the reactor body 5 to turn on the servo motor 11, and use the servo motor 11 to drive the rotating rod 18 and the separation barrel 14 to rotate, so that the liquid in the material is thrown out, and the liquid passes through the filter cloth 17 and the leakage hole 16 on the separation barrel 14 and falls to the bottom of the reactor body 5, and then use the control switch on the L-shaped support plate 1 to control the electric push rod 4 to push the pressure plate 2 downward, so that the pressure plate 2 enters the separation barrel 14 to squeeze the material, which helps to squeeze out the residual liquid in the material, avoids the waste of liquid to a large extent, and meets the production needs to a large extent. The valve 8 is opened regularly to flush the leakage hole 16 on the separation barrel 14 to avoid blockage and affect the efficiency of solid-liquid separation.
[0030] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A reactor with separation function, comprising an L-shaped support plate (1) and a reactor body (5), characterized in that: The reactor body (5) is mounted on the vertical section of the L-shaped support plate (1) via a rotating support assembly; a rotary drive assembly is mounted on the bottom of the reactor body (5); a separation barrel (14) is connected to the rotary drive assembly; a filter cloth (17) is fixed inside the separation barrel (14); liquid leakage holes (16) are provided at equal distances on the separation barrel (14); an extrusion mechanism is mounted on the vertical section of the L-shaped support plate (1); and a backwash assembly is provided on the reactor body (5).
2. A reactor with separation function according to claim 1, characterized in that: The rotary drive assembly comprises a motor seat (13) fixed to the bottom end of the outer wall of the reactor body (5), a servo motor (11) being fixed to the motor seat (13), an output end of the servo motor (11) extending into the interior of the reactor body (5) and connected to a rotating rod (18), and the separation barrel (14) being connected to the top end of the rotating rod (18) via a flange.
3. A reactor with separation function according to claim 2, characterized in that: A sealed bearing is provided at the connection between the output shaft of the servo motor (11) and the shell of the reactor body (5); a support plate (15) is fixed inside the reactor body (5); the rotating rod (18) passes through the support plate (15); the top of the outer wall of the rotating rod (18) is connected to the middle part of the support plate (15) through a bearing; and a drainage hole is provided at an eccentric position of the support plate (15).
4. The reactor with separation function according to claim 1, characterized in that: The rotating support assembly comprises a disc (12) fixed to one side of the vertical section of the L-shaped support plate (1); a support pin (6) is rotatably connected to the middle of the disc (12) via a bearing; the support pin (6) passes through the vertical section of the L-shaped support plate (1) and one end of the support pin (6) is welded to the top of the outer wall of the reactor body (5).
5. The reactor with separation function according to claim 1, characterized in that: The extrusion mechanism comprises a support beam (3) fixed to the top of one side of the vertical section of the L-shaped support plate (1), an electric push rod (4) is fixed to the lower end surface of the support beam (3), and the lower end of the electric push rod (4) is connected to the pressing plate (2).
6. The reactor with separation function according to claim 1, characterized in that: The backwashing assembly comprises a flushing pipe (7) fixed on the reactor body (5); the portion of the flushing pipe (7) located inside the reactor body (5) is in a vertical state, and water spray holes are provided at equal distances on the flushing pipe (7) in the vertical state; one end of the flushing pipe (7) located outside the reactor body (5) is connected to a valve (8), and one end of the valve (8) is externally connected to a water supply hose.
7. The reactor with separation function according to claim 1, characterized in that: A liquid discharge pipe (9) is provided at the bottom of the L-shaped support plate (1), and a liquid discharge valve (10) is provided at the bottom end of the liquid discharge pipe (9).