Plane automatic paint spraying device
By designing a plane automatic paint spraying device and replacing manual operation with mechanical automation, the problems of manual spraying harm to workers' health and inconsistent product quality are solved, and efficient and stable coating effect is achieved.
Patent Information
- Application Number
- CN202421673312.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Artificial spraying methods are harmful to workers' health, have high technical requirements, and it is difficult to maintain uniform product quality.
Design a planar automatic painting device, including support components, mobile components and painting components, to achieve automation and accuracy of painting through mechanical automation instead of manual operation.
Through automated paint spraying devices, the health risks of workers are reduced, the stability and efficiency of coating quality are improved, the spraying efficiency is increased by 2-3 times, and the uniformity of product quality is guaranteed.
Smart Images

Figure CN222890002U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spray painting, and in particular relates to a flat automatic spray painting device. Background Art
[0002] Manual spraying is a traditional and backward coating method, in which the sprayer sprays the workpiece with a handheld spray gun. This purely manual spraying method can adapt to a variety of simple or complex workpieces, and the spraying method is flexible and changeable.
[0003] However, this spraying method requires workers to have high spraying skills, and spraying workers are more likely to suffer from occupational diseases such as respiratory tract and lung cancer. It also has high requirements for managers, high labor wage costs, and it is difficult to maintain uniform quality of sprayed workpiece products. Utility Model Content
[0004] The utility model aims to provide a flat automatic painting device, which is used to solve the problems that the harsh painting working environment is unfriendly to the health of workers, the workers are limited by their technical proficiency, and the quality of the sprayed workpiece products is difficult to maintain uniformity.
[0005] The utility model provides a plane automatic painting device, comprising a supporting component, a moving component and a painting component;
[0006] The support assembly includes a base, a guide rod and a first servo electric cylinder;
[0007] The guide rod is vertically fixed on the base;
[0008] The first servo electric cylinder is vertically fixed on the base and spaced apart from the guide rod;
[0009] The moving assembly includes a moving frame and a second servo electric cylinder;
[0010] The movable frame is fixedly arranged on the first servo electric cylinder, and the movable frame can move vertically under the drive of the first servo electric cylinder, and the movable frame is slidably connected with the guide rod;
[0011] The second servo electric cylinder is horizontally fixedly arranged on the mobile frame;
[0012] The paint spraying assembly includes a nozzle;
[0013] The nozzle is fixedly arranged on the second servo electric cylinder, and the nozzle can move horizontally under the drive of the second servo electric cylinder.
[0014] In the above technical solution, the present invention can also be improved as follows.
[0015] The preferred technical solution has the additional technical feature that: there are two guide rods which are symmetrically arranged on the base, and the first servo electric cylinder is located between the two guide rods.
[0016] A preferred technical solution, whose additional technical feature is that the support assembly also includes a connecting plate, which is horizontally arranged above the base, the left and right ends of the connecting plate are fixedly connected to the upper ends of the two guide rods, and the middle part of the connecting plate is fixedly connected to the upper end of the first servo electric cylinder.
[0017] The preferred technical solution has the additional technical feature that guide bushings are fixedly provided at the left and right ends of the movable frame, and the movable frame is slidably connected to the guide rod via the guide bushings.
[0018] The preferred technical solution has the additional technical feature that: there are two second servo electric cylinders which are fixedly arranged on the moving frame symmetrically.
[0019] The preferred technical solution has the additional technical feature that a first slide is slidably provided on the first servo electric cylinder, a connecting block is provided at the side end of the movable frame, and the connecting block is fixedly connected to the first slide.
[0020] The preferred technical solution has the additional technical feature that a second slide is slidably provided on the second servo electric cylinder, and the lower end of the nozzle is fixedly connected to the second slide.
[0021] The preferred technical solution has an additional technical feature in that a first buffer pad is fixedly provided on the upper end of the guide rod.
[0022] The preferred technical solution has an additional technical feature in that a second buffer pad is fixedly provided on the lower end of the guide rod.
[0023] The preferred technical solution has an additional technical feature in that the movable frame is made of aluminum alloy.
[0024] The beneficial effects of the utility model are as follows: the utility model frees people from harsh working environments by arranging supporting components, moving components and painting components and replacing manual labor with mechanical automation; in addition, mechanical automation replaces manual labor, and the coating quality obtains stable and reliable continuity, and is no longer limited by the operator's technical level; and because mechanical automatic painting does not suffer from fatigue like humans, the improvement in coating efficiency is clearly visible. Generally, the efficiency of automatic spraying is 2-3 times that of manual operation, and the spraying plane can reach about 5 times. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0026] Figure 1 It is a structural schematic diagram of a flat automatic painting device according to an embodiment of the utility model.
[0027] Figure 2 It is a front view of a flat automatic painting device according to an embodiment of the utility model.
[0028] Figure 3 It is a structural schematic diagram of a mobile component of an embodiment of the utility model.
[0029] Figure 4 It is a working schematic diagram of a flat automatic painting device according to an embodiment of the utility model.
[0030] In the figure, the meanings of each mark are as follows:
[0031] 1. Support assembly; 11. Base; 12. Guide rod; 121. First buffer pad; 122. Second buffer pad; 13. First servo electric cylinder; 131. First slide; 14. Connecting plate; 2. Moving assembly; 21. Moving frame; 211. Guide bushing; 212. Connecting block; 22. Second servo electric cylinder; 221. Second slide; 3. Paint spraying assembly; 31. Nozzle. DETAILED DESCRIPTION
[0032] In order to further understand the content, features and effects of the utility model, the following embodiments are given and described in detail as follows:
[0033] See also Figures 1 to 4 , this embodiment provides a plane automatic painting device, including a support component 1, a moving component 2 and a painting component 3;
[0034] The support assembly 1 includes a base 11, a guide rod 12 and a first servo electric cylinder 13;
[0035] The guide rod 12 is vertically fixed on the base 11;
[0036] The first servo electric cylinder 13 is vertically fixed on the base 11 and spaced apart from the guide rod 12;
[0037] The moving assembly 2 includes a moving frame 21 and a second servo electric cylinder 22;
[0038] The moving frame 21 is fixedly arranged on the first servo electric cylinder 13. The moving frame 21 can move vertically under the drive of the first servo electric cylinder 13. The moving frame 21 is slidably connected with the guide rod 12.
[0039] The second servo electric cylinder 22 is horizontally fixedly disposed on the moving frame 21;
[0040] The paint spraying assembly 3 includes a nozzle 31;
[0041] The nozzle 31 is fixedly disposed on the second servo electric cylinder 22 , and the nozzle 31 can move horizontally under the drive of the second servo electric cylinder 22 .
[0042] This embodiment is provided with a support assembly 1, a moving assembly 2 and a painting assembly 3. When in use, by turning on the first servo electric cylinder 13, the first servo electric cylinder 13 drives the moving frame 21 to move vertically to the vicinity of the spraying position, and then turning on the second servo electric cylinder 22, the second servo electric cylinder 22 drives the nozzle 31 to move to the spraying position, and paint is sprayed through the nozzle 31. The base 11 in this embodiment can be installed on an automatic moving trolley. After the painting of the plane reached by the entire lifting stroke is completed, the automatic moving trolley moves a suitable distance to spray the next plane.
[0043] See also Figure 1 and Figure 2 There are two guide rods 12 symmetrically arranged on the base 11 , and the first servo electric cylinder 13 is located between the two guide rods 12 .
[0044] The two guide rods 12 can further increase the stability of the vertical movement of the moving frame 21 .
[0045] See also Figure 2 The support assembly 1 also includes a connecting plate 14, which is horizontally arranged above the base 11, and the left and right ends of the connecting plate 14 are fixedly connected to the upper ends of the two guide rods 12, and the middle part of the connecting plate 14 is fixedly connected to the upper end of the first servo electric cylinder 13.
[0046] The connecting plate 14 is used to increase the strength of the supporting assembly 1 to prevent the moving assembly 2 and the painting assembly 3 from shaking during operation.
[0047] See also Figure 1 and Figure 2 The left and right ends of the movable frame 21 are fixedly provided with guide bushings 211 , and the movable frame 21 is slidably connected to the guide rod 12 via the guide bushings 211 .
[0048] The guide bushing 211 is provided to enable the moving frame 21 to move more smoothly on the guide rod 12 .
[0049] See also Figure 2 and Figure 3 The number of the second servo electric cylinders 22 is two and they are fixedly arranged on the moving frame 21 symmetrically.
[0050] Two second servo electric cylinders 22 are provided, and correspondingly two nozzles 31 are also provided, so that the spraying area can be further increased.
[0051] See also Figure 4 A first slide 131 is slidably provided on the first servo electric cylinder 13 , and a connecting block 212 is provided at the side end of the moving frame 21 , and the connecting block 212 is fixedly connected to the first slide 131 .
[0052] The first slide 131 slides, thereby driving the moving frame 21 to move vertically.
[0053] Please refer to the figure Figures 1 to 3 A second slide 221 is slidably provided on the second servo electric cylinder 22 , and the lower end of the nozzle 31 is fixedly connected to the second slide 221 .
[0054] The second slide table 221 slides to drive the nozzle 31 to move horizontally.
[0055] See also Figure 1 A first buffer pad 121 is fixedly provided on the upper end of the guide rod 12 .
[0056] The first buffer pad 121 is used to buffer the upward movement of the movable frame 21 and also serves as a limit.
[0057] See also Figure 1 A second buffer pad 122 is fixedly provided at the lower end of the guide rod 12 .
[0058] The second buffer pad 122 is used to buffer the downward movement of the movable frame 21 and also serves as a limit.
[0059] The material of the movable frame 21 in this embodiment is aluminum alloy.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0061] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.
[0062] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technical personnel in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, technical staff in this field can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction. Although the embodiments of the utility model have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the utility model. Ordinary technical staff in this field can change, modify, replace and modify the above embodiments within the scope of the utility model.
Claims
1. A flat automatic painting device, characterized in that: Including support components, moving components and painting components; The support assembly includes a base, a guide rod and a first servo electric cylinder; The guide rod is vertically fixed on the base; The first servo electric cylinder is vertically fixed on the base and spaced apart from the guide rod; The moving assembly includes a moving frame and a second servo electric cylinder; The movable frame is fixedly arranged on the first servo electric cylinder, and the movable frame can move vertically under the drive of the first servo electric cylinder, and the movable frame is slidably connected with the guide rod; The second servo electric cylinder is horizontally fixedly arranged on the mobile frame; The paint spraying assembly includes a nozzle; The nozzle is fixedly arranged on the second servo electric cylinder, and the nozzle can move horizontally under the drive of the second servo electric cylinder.
2. The flat automatic painting device according to claim 1, characterized in that: There are two guide rods which are symmetrically arranged on the base, and the first servo electric cylinder is located between the two guide rods.
3. The flat automatic painting device according to claim 2, characterized in that: The support assembly also includes a connecting plate, which is horizontally arranged above the base, the left and right ends of the connecting plate are fixedly connected to the upper ends of the two guide rods, and the middle part of the connecting plate is fixedly connected to the upper end of the first servo electric cylinder.
4. The flat automatic painting device according to claim 2, characterized in that: The left and right ends of the movable frame are fixedly provided with guide bushings, and the movable frame is slidably connected with the guide rods through the guide bushings.
5. The flat automatic painting device according to claim 4, characterized in that: The number of the second servo electric cylinders is two and they are fixedly arranged on the moving frame symmetrically.
6. The flat automatic painting device according to claim 1, characterized in that: A first slide is slidably provided on the first servo electric cylinder, and a connecting block is provided at a side end of the movable frame, and the connecting block is fixedly connected to the first slide.
7. The flat automatic painting device according to claim 1, characterized in that: A second slide is slidably provided on the second servo electric cylinder, and the lower end of the nozzle is fixedly connected to the second slide.
8. The flat automatic painting device according to claim 1, characterized in that: A first buffer pad is fixedly provided on the upper end of the guide rod.
9. The flat automatic painting device according to claim 8, characterized in that: A second buffer pad is fixedly provided on the lower end of the guide rod.
10. The flat automatic painting device according to claim 1, characterized in that: The material of the movable frame is aluminum alloy.