Contact intelligent dust blowing and sucking device

By designing the contact intelligent ash blowing and suction device, using automated conveying, positioning and soot cleaning technologies, the problems of dust and operation troubles in the surface of parts in existing equipment are solved, and an efficient and low-cost production process is achieved.

CN222890267UActive Publication Date: 2025-05-23XIAMEN KEJUNYI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421769226.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-23
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In existing contact production equipment, dust is prone to sticking to the surface of the parts, and the fixed position of the soot blower needs to be manually adjusted several times, resulting in trouble in operation.

Method used

An intelligent contact blowing and sucking device is designed, including a transportation component, a first cleaning component, a second cleaning component and a positioning component, and automated transport, positioning and soot cleaning are achieved through a four-axis robot and a PLC controller.

Benefits of technology

It realizes automatic soot blowing cleaning, reduces manual operation time, improves production efficiency, reduces production costs, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an intelligent dust blowing and sucking device for a contact. The intelligent dust blowing and sucking device comprises a rack provided with a table top and a conveying assembly obliquely erected on the table top. First cleaning assemblies used for cleaning the contacts on the conveying assembly are installed on the table top in an array mode; a second cleaning assembly used for cleaning the contacts on the conveying assembly again is obliquely installed on the table top; a positioning assembly used for positioning the contacts on the conveying assembly is erected above the table top. The utility model has the advantages of simple structure, cost saving, high working efficiency, reduced labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate.
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Description

Technical Field

[0001] The utility model relates to the technical field of contact production equipment, in particular to an intelligent dust blowing and suction device for contacts. Background Art

[0002] During the production process, the contactor contacts are prone to dust sticking to the surface of the parts. Most of the sootblowers on the market currently require the parts to be placed in the sootblowers during use. However, since the sootblowing position is fixed, it is necessary to manually adjust the position of the parts multiple times to blow soot from multiple parts. This method is more troublesome. Summary of the invention

[0003] The purpose of the utility model is to provide a contact intelligent dust blowing and suction device with simple structure, cost saving and high working efficiency, reduced labor cost and labor intensity, low production cost, good product quality, high yield rate and high equipment utilization rate, so as to solve the above-mentioned technical problems.

[0004] To realize the above technical solution, the technical solution of the utility model is as follows: a contact intelligent dust blowing and suction device, comprising a frame provided with a table and a transport component obliquely mounted on the table;

[0005] A first cleaning component for cleaning the contacts on the transport component is installed in an array on the table;

[0006] A second cleaning component for re-cleaning the contacts on the transport component is obliquely installed on the table;

[0007] A positioning component for positioning the contacts on the transport component is arranged above the table.

[0008] Furthermore, the first cleaning component includes a four-axis base detachably mounted on the table; a four-axis robot is installed on the four-axis base; a dust blowing and suction component is detachably installed on the output end of the four-axis robot, and the dust blowing and suction component is perpendicular to the carrying plane of the transport component.

[0009] Furthermore, the ash blowing and suction assembly includes an ash blowing and suction connecting seat; an L-shaped ash suction connecting block is swingably adjusted and installed on one side of the ash suction connecting seat; a hollow negative pressure hood is provided at one end of the ash suction connecting block; an air blowing pipe is inserted into the ash suction connecting block; the air blowing pipe is coaxially arranged with the negative pressure hood.

[0010] Furthermore, one end of the negative pressure hood is trumpet-shaped; a connecting pipe is provided on the circumference of the negative pressure hood; one end of the air blowing pipe is truncated cone-shaped; the height of the air blowing pipe is much greater than the height of the negative pressure hood.

[0011] Furthermore, the second cleaning component includes a linear module arranged parallel to the transport component; the output end of the linear module is provided with a telescopic cylinder that can be telescopically moved along the width direction of the transport component; the output end of the telescopic cylinder is fixedly provided with a second negative pressure hood; and a blowing component is provided at the air inlet of the second negative pressure hood.

[0012] Furthermore, the positioning component includes a positioning bracket arranged on the frame; an imaging component is obliquely arranged on the positioning bracket, and the imaging component is vertically aligned with the transport plane of the transport component; light source components are arranged on both sides of the imaging component.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the utility model is applied to the contact intelligent dust blowing and suction device of the contact production line through the transport component 、 First cleaning component 、 Second cleaning component 、 The positioning components, PLC controller and other equipment cooperate to realize automatic positioning after automatic conveying of the contact, and finally automatic soot blowing and cleaning, thereby replacing manual material transfer, ensuring production quality, reducing production working time and thus improving production efficiency. The utility model has a simple structure, saves costs and has high work efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate, and high equipment utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the contact intelligent dust blowing and suction device of the utility model;

[0016] Figure 2 It is a schematic diagram of the negative axis side of the contact intelligent dust blowing and suction device of the utility model. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Please see attached Figure 1 to Figure 2 As shown: a contact intelligent dust blowing and suction device, including a frame 1 with a table 10 and a transport component 2 obliquely mounted on the table 10; a first cleaning component 3 for cleaning the contacts on the transport component 2 is installed in an array on the table 10; a second cleaning component 4 for re-cleaning the contacts on the transport component 2 is obliquely installed on the table 10; a positioning component 5 for positioning the contacts on the transport component 2 is mounted above the table 10. Specifically, when the utility model is working, the contact material tray is transported to the first cleaning component 3 station by the transport component 2 for the first cleaning and dust removal, and then transported to the second cleaning component 4 for re-cleaning and output. The whole process is carried out by the transport component 、 First cleaning component 、 Second cleaning component 、 The positioning components, PLC controller and other equipment cooperate to realize automatic positioning after automatic conveying of the contact, and finally automatic soot blowing and cleaning, thereby replacing manual material transfer, ensuring production quality, reducing production working time and thus improving production efficiency. The utility model has a simple structure, saves costs and has high work efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate, and high equipment utilization.

[0020] On the basis of the above embodiment, the first cleaning component 3 includes a four-axis base 31 detachably mounted on the table 10, which is used to provide support for the installation of other parts; a four-axis robot 32 is installed on the four-axis base 31 to drive the dust blowing and sucking component 33 to move to the position given by the positioning component 5 to quickly clean the contact; the output end of the four-axis robot 32 is detachably installed with the dust blowing and sucking component 33, which is used to clean the dust attached to the contact, and the dust blowing and sucking component 33 is perpendicular to the carrying plane of the transport component 2. In this embodiment, the four-axis robot 32 drives the dust blowing and sucking component 33 to perform rapid cleaning, which can effectively improve the cleaning efficiency, reduce the demand for labor, and improve the cleaning efficiency.

[0021] On the basis of the above-mentioned embodiment, the ash blowing and sucking assembly 33 includes an ash blowing and sucking connection seat for connecting the support; an L-shaped ash sucking connection block is swingably installed on one side of the ash sucking connection seat, so that it can be adjusted according to the angles of different contacts; a hollow negative pressure cover is provided at one end of the ash sucking connection block, which is used to connect an external negative pressure device to form a negative pressure chamber; an air blowing pipe is inserted on the ash sucking connection block, which is used to blow air to the contacts to make the dust attached to the surface fall off; the air blowing pipe is coaxially arranged with the negative pressure cover. That is, when working, the air blowing pipe blows air to the contacts to make the dust attached to the surface fall off, and at the same time of falling off, the negative pressure cover is in a negative pressure state, so that the dust will quickly enter its inner side and be discharged, avoiding affecting other contacts.

[0022] Based on the above embodiment, one end of the negative pressure hood is trumpet-shaped; a connecting pipe is provided on the peripheral side of the negative pressure hood; one end of the air blowing pipe is frustoconical; the height of the air blowing pipe is much greater than the height of the negative pressure hood.

[0023] Based on the above embodiment, the second cleaning component 4 includes a linear module 41 arranged parallel to the transport component 2; the output end of the linear module 41 is provided with a telescopic cylinder 42 that can be telescopically moved along the width direction of the transport component 2; the output end of the telescopic cylinder 42 is fixedly provided with a second negative pressure hood 43; and a blowing component 44 is provided at the air inlet of the second negative pressure hood 43.

[0024] Based on the above embodiment, the positioning component 5 includes a positioning bracket 51 arranged on the frame 1; an imaging component 52 is obliquely arranged on the positioning bracket 51, and the imaging component 52 is vertically aligned with the transport plane of the transport component 2; light source components 53 are arranged on both sides of the imaging component 52.

[0025] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A contact intelligent dust blowing and suction device, comprising a frame (1) provided with a table (10) and a transport assembly (2) obliquely mounted on the table (10); characterized in that: A first cleaning component (3) for cleaning the contacts on the transport component (2) is installed in an array on the table (10); A second cleaning component (4) for re-cleaning the contacts on the transport component (2) is installed obliquely on the table (10); A positioning component (5) for positioning the contacts on the transport component (2) is mounted above the table (10).

2. The contact intelligent dust blowing and suction device according to claim 1, characterized in that: The first cleaning component (3) comprises a four-axis base (31) detachably mounted on the tabletop (10); a four-axis robot (32) is mounted on the four-axis base (31); a dust blowing and suction component (33) is detachably mounted on the output end of the four-axis robot (32), and the dust blowing and suction component (33) is perpendicular to the carrying plane of the transport component (2).

3. The contact intelligent dust blowing and suction device according to claim 2, characterized in that: The ash blowing and suction component (33) comprises an ash blowing and suction connection seat; an L-shaped ash suction connection block is swingably mounted on one side of the ash suction connection seat; a hollow negative pressure cover is arranged at one end of the ash suction connection block; an air blowing pipe is inserted into the ash suction connection block; and the air blowing pipe is coaxially arranged with the negative pressure cover.

4. The contact intelligent dust blowing and suction device according to claim 3, characterized in that: One end of the negative pressure hood is trumpet-shaped; a connecting pipe is provided on the circumference of the negative pressure hood; one end of the air blowing pipe is truncated cone-shaped; the height of the air blowing pipe is much greater than the height of the negative pressure hood.

5. The contact intelligent dust blowing and suction device according to claim 1, characterized in that: The second cleaning component (4) comprises a linear module (41) arranged in parallel with the transport component (2); a telescopic cylinder (42) which can be telescopically moved along the width direction of the transport component (2) is provided at the output end of the linear module (41); a second negative pressure hood (43) is fixedly provided at the output end of the telescopic cylinder (42); and a blowing component (44) is provided at the air inlet of the second negative pressure hood (43).

6. The contact intelligent dust blowing and suction device according to claim 1, characterized in that: The positioning component (5) comprises a positioning bracket (51) arranged on the frame (1); an imaging component (52) is obliquely arranged on the positioning bracket (51), and the imaging component (52) is vertically aligned with the transport plane of the transport component (2); and light source components (53) are arranged on both sides of the imaging component (52).