Spherical surface drilling five-axis machining multi-surface stable fine adjustment device
By designing a multi-faceted stabilization and fine-tuning device for spherical drilling, the rotation of worm and support roller are used to fine-tune the spherical workpiece, the problem of difficulty in fine-tuning of existing five-axis machining machines is solved and the machining accuracy is improved.
Patent Information
- Application Number
- CN202421835456.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-31
AI Technical Summary
When processing spherical workpieces, existing five-axis machining machines are difficult to make fine adjustments, resulting in low machining accuracy.
A multi-faceted stabilization fine-tuning device for spherical drilling five-axis machining is designed. By setting up a rotating worm and support roller, the vertical and horizontal direction fine-tuning of the spherical workpiece is achieved, and the workpiece of different sizes is adapted to the nip roller and hydraulic cylinder.
The fine adjustment of spherical workpieces is achieved, the machining accuracy is improved, and the multi-faceted machining capability of the five-axis machining machine is ensured.
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Figure CN222890592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of five-axis machining, in particular to a multi-faceted stable fine-tuning device for five-axis machining of spherical drilling. Background Art
[0002] Five-axis machining is an advanced CNC machine tool processing technology that can achieve precise processing of complex-shaped workpieces by controlling the movement of five coordinate axes simultaneously or separately on the basis of three-dimensional space. This processing method can cover multiple sides and angles of the workpiece without re-clamping the workpiece, thereby improving processing efficiency and accuracy. Five-axis machining is widely used in aerospace, automobile manufacturing, molds, medical and energy fields because it can process complex workpieces with free-form surfaces and meet the production needs of high precision and high efficiency. However, the manufacturing cost of five-axis machining equipment is relatively high, and the operating technology is relatively complex, which to a certain extent limits its popularity.
[0003] A significant advantage of a five-axis machining center is that it can complete the machining of multiple surfaces in one clamping. However, current five-axis machining centers need to make slight adjustments to the position of the workpiece after it is placed. For workpieces with higher machining precision, if the axis coordinates of the clamping body cannot be guaranteed to be accurate, the shape of the machined workpiece may deviate. Current stable fine-tuning devices usually find it difficult to perform fine-tuning operations on spherical objects. Therefore, a multi-faceted stable fine-tuning device for spherical drilling five-axis machining is proposed to solve the above problem. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a spherical drilling five-axis machining multi-faceted stable fine-tuning device, which aims to improve the problem that it is difficult to perform fine-tuning operations on spherical objects in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a spherical drilling five-axis processing multi-faceted stable fine-tuning device, including a five-axis processing machine, a turntable is arranged inside the five-axis processing machine, a fixed base is arranged on the inner wall of the bottom end of the turntable, a rotating shaft is rotatably connected to the inner wall of the side of the fixed base, two groups of rotating shafts are arranged symmetrically, support rollers are fixedly connected to the outer periphery of the rotating shaft, a transmission assembly is fixedly connected to the rear end of the rotating shaft, and the transmission assembly is used to make the rotating shafts on both sides rotate synchronously, a worm gear 1 is fixedly connected to the front end of the rotating shaft on the left side, a worm gear 1 is meshed on the right side of the worm gear 1, and the bottom end of the worm gear 1 is rotatably connected to the support frame, a rotating shaft is rotatably connected inside the fixed base, a support seat is fixedly connected to the top of the rotating shaft, a worm gear 2 is fixedly connected to the bottom end of the rotating shaft, a worm gear 2 is meshed on the right side of the worm gear 2, a fixed frame is rotatably connected to the outer periphery of the worm gear 2, and a processing sphere is in contact with the support roller and the top of the support seat.
[0006] As a further description of the above technical solution:
[0007] The outer periphery of the processing sphere is in contact with a clamping roller, the outer side of the clamping roller is rotatably connected to a connecting seat, the outer side of the connecting seat is fixedly connected to a sliding rod, the outer periphery of the sliding rod is slidably connected to a sliding seat, the bottom end of the sliding seat is hinged with a fixed disk, the inner side of the fixed disk is rotatably connected to a rotating ring, the right side of the rotating ring is fixedly connected to a side protrusion, the top of the fixed disk is hinged with an electric push rod, the bottom end of the fixed disk is fixedly connected to a hydraulic cylinder, and the bottom telescopic end of the hydraulic cylinder is fixedly connected to a fixed block.
[0008] As a further description of the above technical solution:
[0009] The transmission assembly comprises a pulley, the front face of which is fixedly connected to the rear end of the rotating shaft, and two groups of pulleys are connected through a transmission belt.
[0010] As a further description of the above technical solution:
[0011] The back side of the support frame is fixedly connected to the front side of the fixed base.
[0012] As a further description of the above technical solution:
[0013] The outer circumference of the rotating shaft is rotatably connected to the inside of the turntable, and the top end of the fixing frame is fixedly connected to the bottom of the turntable.
[0014] As a further description of the above technical solution:
[0015] The bottom end of the connecting seat is hinged to the top of the rotating ring.
[0016] As a further description of the above technical solution:
[0017] The telescopic end of the electric push rod is hinged to the top of the side protrusion through an angle iron.
[0018] As a further description of the above technical solution:
[0019] The inner side of the fixing block is fixedly connected to the outer side of the fixing base.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by setting support rollers and support seats, the first worm is rotated to drive the processed workpiece to rotate in the vertical direction, and the second worm is rotated to drive the processed workpiece to rotate in the horizontal direction. Therefore, after the spherical workpiece is placed, the position of the spherical surface can be easily fine-tuned to ensure the processing accuracy.
[0022] 2. In the utility model, by setting a rotating ring and a fixed disc, the electric push rod is turned on to make multiple groups of clamping rollers deflect inward at the same time, so that the arc surface workpiece can be clamped and the arc surface workpiece can be kept aligned, thereby improving the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is an overall front view schematic diagram of a multi-faceted stable fine-tuning device for five-axis spherical drilling proposed by the utility model;
[0024] Figure 2 A schematic diagram of the bottom of a turntable of a multi-faceted stable fine-tuning device for five-axis spherical drilling proposed by the utility model;
[0025] Figure 3 A schematic diagram of the top of a fixed base of a multi-faceted stable fine-tuning device for five-axis spherical drilling proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the top of a support seat of a multi-faceted stable fine-tuning device for five-axis spherical drilling proposed by the utility model;
[0027] Figure 5 It is a schematic diagram of the right side of a fixed disc of a multi-faceted stable fine-tuning device for five-axis spherical drilling proposed by the utility model;
[0028] Figure 6 The utility model provides a schematic cross-sectional view of the top of a sliding seat of a multi-faceted stable fine-tuning device for five-axis spherical drilling.
[0029] Legend:
[0030] 1. Five-axis machining center; 2. Turntable; 3. Fixed base; 4. Rotating shaft; 5. Support roller; 6. Pulley; 7. Transmission belt; 8. Worm wheel 1; 9. Worm gear 1; 10. Support frame; 11. Rotating shaft; 12. Support seat; 13. Worm wheel 2; 14. Worm gear 2; 15. Fixed frame; 16. Processing sphere; 17. Clamping roller; 18. Connecting seat; 19. Sliding rod; 20. Sliding seat; 21. Fixed disk; 22. Rotating ring; 23. Side protrusion; 24. Electric push rod; 25. Hydraulic cylinder; 26. Fixed block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-Figure 3 The utility model provides an embodiment: a spherical drilling five-axis processing multi-faceted stable fine-tuning device, including a five-axis processing machine 1, a turntable 2 is arranged inside the five-axis processing machine 1, the turntable 2 can rotate in the vertical direction, a fixed base 3 is arranged on the inner wall of the bottom end of the turntable 2, the fixed base 3 can rotate in the horizontal direction relative to the turntable 2, the turntable 2 and the fixed base 3 enable the five-axis processing machine 1 to perform multi-angle processing to process more complex shapes, the inner wall of the side of the fixed base 3 is rotatably connected with a rotating shaft 4, the rotating shaft 4 is provided with two groups, the two groups of rotating shafts 4 are symmetrically arranged, the outer periphery of the rotating shaft 4 is fixedly connected with a support roller 5 that plays a fixed supporting role, the rotating A transmission assembly is fixedly connected to the rear end of the shaft 4, and the transmission assembly is used to make the rotating shafts 4 on both sides rotate synchronously. The transmission assembly includes a pulley 6. The front ends of two groups of pulleys 6 are fixedly connected to the rear ends of one group of rotating shafts 4 respectively. The two groups of pulleys 6 are connected through a transmission belt 7. When the pulley 6 on one side rotates, the transmission belt 7 drives the pulley 6 on the other side to rotate in the same direction. A worm wheel 8 is fixedly connected to the front end of the left rotating shaft 4. A worm 9 is meshed on the right side of the worm wheel 8. The rotation of the worm 9 can drive the worm wheel 8 to rotate slowly. The bottom end of the worm 9 is rotatably connected to a support frame 10 that plays a fixed supporting role. The back of the support frame 10 is fixedly connected to the front side of the fixed base 3.
[0033] Reference Figure 2-Figure 4 A rotating shaft 11 is rotatably connected inside the fixed base 3 and serves as a fixed connection. The outer periphery of the rotating shaft 11 is rotatably connected to the inside of the turntable 2. A supporting seat 12 is fixedly connected to the top of the rotating shaft 11 and serves as a support. The top surface of the supporting seat 12 is set as an inwardly concave cone, and the surface is provided with friction patterns to increase the friction force. A worm gear 13 is fixedly connected to the bottom end of the rotating shaft 11. A worm 14 is meshed on the right side of the worm gear 13. The rotation of the worm 14 can drive the worm gear 13 to rotate slowly. The outer periphery of the worm 14 is rotatably connected to a fixed frame 15 that serves as a fixed support. The top of the fixed frame 15 is fixedly connected to the bottom of the turntable 2. A processing sphere 16 is in contact with the support roller 5 and the top of the support seat 12.
[0034] Reference Figure 1 , Figure 5 and Figure 6The outer periphery of the processing sphere 16 contacts with a clamping roller 17 for clamping the workpiece. Three groups of clamping rollers 17 are arranged, which are evenly distributed in a ring shape on the outer periphery of the processing sphere 16. The outer side of the clamping roller 17 is rotatably connected to a connecting seat 18 that plays a fixed connection role. The outer side of the connecting seat 18 is fixedly connected to a sliding rod 19. The outer periphery of the sliding rod 19 is slidably connected to a sliding seat 20. The sliding seat 20 limits the sliding rod 19 to slide only along the inner wall of the sliding seat 20. The bottom end of the sliding seat 20 is hinged with a fixed disc 21 that plays a fixed supporting role. The inner side of the fixed disc 21 is rotatably connected with a rotating ring 22. The bottom end of the connecting seat 18 is hinged to the top of the rotating ring 22. The right side of the rotating ring 22 A side protrusion 23 is fixedly connected, and an electric push rod 24 is hinged on the top of the fixed disc 21. The telescopic end of the electric push rod 24 is hinged on the top of the side protrusion 23 through an angle iron. When the electric push rod 24 is turned on, the telescopic end of the electric push rod 24 drives the side protrusion 23 to move forward and backward. At the same time, the electric push rod 24 and the angle iron rotate to ensure that there is no movement interference. A hydraulic cylinder 25 for providing lifting power is fixedly connected to the bottom end of the fixed disc 21. The telescopic end at the bottom of the hydraulic cylinder 25 is fixedly connected to a fixed block 26. When the hydraulic cylinder 25 is turned on, the telescopic end at the bottom of the hydraulic cylinder 25 drives the fixed block 26 to move up and down, and the inner side of the fixed block 26 is fixedly connected to the outer side of the fixed base 3.
[0035] Working principle: when you want to conveniently adjust the spherical workpiece for fine-tuning, place the spherical workpiece inside the fixed base 3, at this time, the bottom of the spherical workpiece contacts the top surfaces of the support roller 5 and the support seat 12, and at this time, rotate the worm 9, the worm 9 drives the worm wheel 8 to rotate slowly, the worm wheel 8 drives the left rotating shaft 4 to rotate, the left rotating shaft 4 drives the rear pulley 6 to rotate, and the two sets of pulleys 6 on the rear side rotate in the same direction through the transmission belt 7, driving the rotating shafts 4 on the left and right sides to rotate at the same time, the rotating shaft 4 drives the support roller 5 to rotate, and drives the spherical processed part to rotate in the vertical direction, and fine-tune the vertical direction of the spherical processed part, and then rotate the bottom worm 2 14, the rotation of the worm 2 14 drives the worm wheel 2 13 to rotate, the worm wheel 2 13 drives the rotating shaft 11 to rotate, the rotating shaft 11 drives the support seat 12 to rotate, and the support seat 12 drives the spherical processed part to rotate in the horizontal direction, so that the spherical processed part can be conveniently fine-tuned in position, making the processing more precise. When it is desired to clamp the workpiece in an angle, the hydraulic cylinder 25 is turned on, and the hydraulic cylinder 25 pushes the fixed disc 21 up and down to accommodate workpieces of different sizes. The electric push rod 24 is turned on, and the electric push rod 24 drives the rotating ring 22 to rotate. The rotating ring 22 drives the connecting seat 18 to rotate along the center of the rotating ring 22. The connecting seat 18 drives the sliding rod 19 to slide inside the sliding seat 20, and the position of the clamping roller 17 is deflected inward, thereby clamping the workpiece and aligning the workpiece at the same time.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spherical surface drilling five-axis machining multi-surface stable fine-tuning device, comprising a five-axis machining machine (1), characterized in that: The five-axis machining center (1) is provided with a turntable (2) inside, the bottom inner wall of the turntable (2) is provided with a fixed base (3), the side inner wall of the fixed base (3) is rotatably connected with a rotating shaft (4), the rotating shaft (4) is provided with two groups, the two groups of rotating shafts (4) are symmetrically arranged on the left and right, the outer periphery of the rotating shaft (4) is fixedly connected with a supporting roller (5), the rear end of the rotating shaft (4) is fixedly connected with a transmission component, the transmission component is used to make the rotating shafts (4) on both sides rotate synchronously, the front end of the rotating shaft (4) on the left is fixedly connected with a worm gear (8), the worm gear (8) is fixedly connected to the front end of the rotating shaft (4) on the left side, and the worm gear (8) is fixedly connected to the front end of the rotating shaft (4) on the left side. The right side of wheel one (8) is meshed with worm one (9), the bottom end of the worm one (9) is rotatably connected to a support frame (10), the fixed base (3) is internally rotatably connected to a rotating shaft (11), the top end of the rotating shaft (11) is fixedly connected to a support seat (12), the bottom end of the rotating shaft (11) is fixedly connected to worm wheel two (13), the right side of worm wheel two (13) is meshed with worm two (14), the outer periphery of the worm two (14) is rotatably connected to a fixed frame (15), and the support roller (5) and the top of the support seat (12) are in contact with a processed ball (16).
2. The device for five-axis multi-surface stable fine-tuning of spherical drilling according to claim 1, characterized in that: The processing sphere (16) is in contact with a clamping roller (17) on its outer periphery, and a connecting seat (18) is rotatably connected to the outer side of the clamping roller (17), and a sliding rod (19) is fixedly connected to the outer side of the connecting seat (18), and a sliding seat (20) is slidably connected to the outer periphery of the sliding rod (19), and a fixed disc (21) is hingedly connected to the bottom end of the sliding seat (20), and a rotating ring (22) is rotatably connected to the inner side of the fixed disc (21), and a side protrusion (23) is fixedly connected to the right side of the rotating ring (22), and an electric push rod (24) is hingedly connected to the top end of the fixed disc (21), and a hydraulic cylinder (25) is fixedly connected to the bottom end of the fixed disc (21), and a fixed block (26) is fixedly connected to the bottom telescopic end of the hydraulic cylinder (25).
3. The device for five-axis multi-surface stable fine-tuning of spherical drilling according to claim 1, characterized in that: The transmission assembly comprises a pulley (6), the front face of which is fixedly connected to the rear end of the rotating shaft (4), and two groups of pulleys (6) are connected in transmission via a transmission belt (7).
4. The device for five-axis multi-surface stable fine-tuning of spherical drilling according to claim 1, characterized in that: The back side of the support frame (10) is fixedly connected to the front side of the fixed base (3).
5. The device for five-axis multi-surface stable fine-tuning of spherical drilling according to claim 1, characterized in that: The outer periphery of the rotating shaft (11) is rotatably connected to the inside of the turntable (2), and the top end of the fixing frame (15) is fixedly connected to the bottom of the turntable (2).
6. The device for five-axis multi-surface stable fine-tuning of spherical drilling according to claim 2, characterized in that: The bottom end of the connecting seat (18) is hinged to the top of the rotating ring (22).
7. The device for five-axis multi-surface stable fine-tuning of spherical drilling according to claim 2, characterized in that: The telescopic end of the electric push rod (24) is hinged to the top of the side protrusion (23) through an angle iron.
8. The device for five-axis multi-surface stable fine-tuning of spherical drilling according to claim 2, characterized in that: The inner side of the fixing block (26) is fixedly connected to the outer side of the fixing base (3).
Citation Information
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