Pay-off structure of series welding machine

By designing a wire laying structure of a string welding machine including a rotating disc and a gear system, the problem of the replacement of the wire wheel in the prior art requires shutdown and disassembly, the rapid replacement of the wire wheel and the automatic guidance of the welding tape are realized, and the welding efficiency is improved.

CN222890751UActive Publication Date: 2025-05-23SUZHOU GANGMAO PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421864128.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-23
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing string welding machine wire laying structure needs to be disassembled and installed when replacing the wire wheel, resulting in a long downtime and reducing welding efficiency.

Method used

A wire laying structure including a carrier, a rotating disk, a main gear, a first and second rotating gears, a connecting gear and a driving unit is designed, and the rapid replacement of the wire laying wheel and automatic guidance of the welding belt is realized through the rotating disk and the gear system.

Benefits of technology

The rapid replacement of the reel wheel is achieved, the downtime of the string welding machine is reduced, the welding efficiency is improved, and the stable release and guidance of the welding belt is ensured through the design of the elastic wheel and the limit frame.

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Abstract

The utility model relates to the technical field of pay-off structures, and discloses a pay-off structure of a series welding machine, which comprises a bearing frame, a rotating disc is rotatably connected to the inner side wall of the bearing frame, a main gear is arranged in the rotating disc, and a plurality of symmetrical first rotating gears and second rotating gears are rotatably connected to the inner side wall of the rotating disc. And first connecting gears which can be engaged and are rotationally connected with the rotating disc are arranged between the first rotating gears and the main gear. According to the utility model, after a pay-off wheel solder strip on a first rotating gear is used up, a driving unit drives a rotating disc to rotate, the first rotating gear and a second rotating gear are exchanged in position, a telescopic device drives a first driving motor to move, a main gear is meshed with a plurality of second connecting gears, and the solder strip on the pay-off wheel and a wire guiding unit are installed; and when the series welding machine works, the pay-off wheels on the first rotating gear are replaced at the moment, the time for replacing the multiple pay-off wheels is shortened, and the working efficiency of the series welding machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire-laying structures, in particular to a wire-laying structure for a string welding machine. Background Art

[0002] The stringer is a welding equipment that uses a mechanical transmission mechanism to transport battery cells and uses the high-temperature gas of the hot air pipe on the heated base plate to weld the battery cells. The stringer needs to use round wire welding ribbon during welding. When the stringer is working, it unwinds the round wire welding ribbon wound on the reel.

[0003] In order to improve the pay-off stability of the round wire welding strip when the stringer is working, the prior art has made many improvements to the pay-off structure of the stringer, such as the patent with the publication number CN219669760U, which discloses a pay-off structure of the stringer, including a bracket, a pay-off device, and a wire-passing plate; a mounting plate is provided on the rear side of the bracket, and a pay-off device is installed on the right side of the mounting plate, and a total of five groups of the pay-off devices are provided; upper guide wheels and lower guide wheels are also provided on the left and right sides of the mounting plate, and the upper guide wheel is located at an obliquely upper position of the lower guide wheel; the upper guide wheel corresponds to the three groups of pay-off devices above the mounting plate, and is used to receive the welding strips led out of the three groups of pay-off devices; the lower guide wheel corresponds to the two groups of pay-off devices below the mounting plate, and is used to receive the welding strips led out of the two groups of pay-off devices; the material storage device is located below the wire-passing plate; the utility model can complete the pay-off operation of five welding strips at the same time; at the same time, it can keep the wire motor in a state of continuous uniform rotation, so as not to cause the pay-off wheel to rotate autonomously and disorderly, thereby ensuring that the welding strip will not fall off.

[0004] The above patent has obvious beneficial effects, but still has the following shortcomings in actual operation:

[0005] In the above-mentioned comparative document, several pay-off motors are set to drive the corresponding pay-off wheels to rotate for pay-off. In the existing situation, after the welding tape on the pay-off wheel is unwound, a new pay-off wheel needs to be replaced. When the pay-off wheel needs to be replaced in the above-mentioned comparative document, the stringer needs to be shut down, several pay-off wheels are disassembled in turn, and then the new pay-off wheels are installed in turn. Therefore, the stringer needs to be shut down for a long time, which reduces the welding efficiency of the stringer. Therefore, there is an urgent need in this field to improve the pay-off structure of the stringer to solve the defects of the prior art. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a wire pay-off structure for a string welding machine, which reduces the time for replacing a plurality of wire pay-off wheels and improves the working efficiency of the string welding machine.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire-laying structure of a string welding machine, comprising a carrier, an inner side wall of the carrier is rotatably connected to a rotating disk, a main gear is arranged in the rotating disk, a plurality of symmetrical first rotating gears and second rotating gears are rotatably connected to the inner side wall of the rotating disk, a plurality of first rotating gears and the main gears are provided with first connecting gears that can mesh and are rotatably connected to the rotating disk, a plurality of second rotating gears and the main gears are provided with second connecting gears that can mesh and are rotatably connected to the rotating disk, and each of the first rotating gears and the second rotating gears is fixedly connected to a side A plate, each of the side plates is fixedly connected with a mounting column on one side away from the rotating disk, and a detachable pay-off wheel is provided on the side of each mounting column. A driving unit for driving the rotating disk to rotate is also provided on the carrier frame, and a first driving motor is provided on the side of the carrier frame away from the rotating disk, and an output end of the first driving motor passes through the carrier frame and the rotating disk and is fixedly installed with a main gear. Both the carrier frame and the rotating disk are provided with movable grooves adapted to the output end of the first driving motor, and a telescopic device is fixedly installed on one side of the carrier frame, and the first driving motor is fixedly installed on the telescopic end of the telescopic device. A wire unit is provided on the inner side wall of the carrier frame.

[0008] Preferably, the driving unit includes a second driving motor fixedly mounted on one side of the supporting frame, the inner side wall of the supporting frame is rotatably connected to a driving gear meshing with the side of the rotating disk, and the output end of the second driving motor passes through the supporting frame and is fixedly mounted on the driving gear.

[0009] Preferably, an L-shaped sliding cavity connected to the outside is provided at the end of the mounting column, an adaptable L-shaped limit frame is slidably connected in the sliding cavity, a limit groove adapted to the end of the limit frame is provided on the inner side wall of the pay-off wheel, a first guide column passing through the limit frame is fixedly connected between the opposite side walls in the limit groove, and a first spring is sleeved on the side of the first guide column.

[0010] Preferably, the wire unit comprises a plurality of fixing frames arranged on the inner side walls of the carrier frame, and a first elastic wheel and a second elastic wheel are arranged between opposite side walls in the fixing frames.

[0011] Preferably, a plurality of fixing columns with polygonal cross-sections and penetrating the corresponding fixing frames are fixedly mounted on the inner side wall of the support frame, one end of the fixing column is fixedly connected to a threaded column, and a side surface of the threaded column is threadedly connected to a limiting nut.

[0012] Preferably, a mobile frame is slidably connected between opposite side walls in the fixed frame, the second elastic wheel is rotatably connected between opposite side walls in the mobile frame, one side of the mobile frame is fixedly connected to a second guide column that passes through one side of the fixed frame, and a second spring is sleeved on the side of the second guide column.

[0013] Preferably, the first elastic wheel and the second elastic wheel are both elastic, and opposite side walls in the fixed frame are provided with sliding grooves adapted to the movable frame.

[0014] In view of the deficiencies of the prior art, the utility model provides a wire-releasing structure for a string welding machine, which overcomes the deficiencies of the prior art. The beneficial effects of the utility model are:

[0015] 1. In the utility model, when the welding tape on the pay-off wheel on the first rotating gear is used up, the driving unit drives the rotating disk to rotate, the first rotating gear and the second rotating gear are swapped, and the first driving motor is driven to move by the telescopic device, the main gear is meshed with a plurality of second connecting gears, the welding tape on the pay-off wheel and the wire unit are installed, and the stringer can continue to work. When the stringer is working, the pay-off wheel on the first rotating gear is replaced at this time, which reduces the time for replacing a plurality of pay-off wheels and improves the working efficiency of the stringer.

[0016] 2. In the utility model, when the pay-off wheel needs to be installed, the limit frame is pressed, the first spring is compressed, and the new pay-off wheel is inserted into the side of the installation column. The limit frame is released, and the tension of the first spring pushes one end of the limit frame to be inserted into the limit groove. The cross-section of the installation column is polygonal, and the pay-off wheel can be quickly replaced and installed in cooperation with the limit frame.

[0017] 3. In the utility model, the welding strip passes between the first elastic wheel and the second elastic wheel. The elastic first elastic wheel and the second elastic wheel can limit and guide the welding strip, and the position of the second elastic wheel can be changed to prevent the welding strips from being affected. At the same time, it is suitable for welding strips of different models.

[0018] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0020] Figure 1 It is a structural schematic diagram of the rotating disk in the utility model being located inside the carrier;

[0021] Figure 2 It is a structural schematic diagram of one side of the carrier frame in the utility model;

[0022] Figure 3It is a schematic structural diagram of a cross-section of a rotating disk, etc. in the utility model;

[0023] Figure 4 It is a schematic diagram of the structure of the main gear etc. in the utility model;

[0024] Figure 5 It is a schematic structural diagram of the cross-section of the installation column and the pay-off wheel in the utility model;

[0025] Figure 6 It is a structural schematic diagram of the conductor unit in the utility model;

[0026] Figure 7 for Figure 3 The enlarged structural diagram at A in the middle;

[0027] Figure 8 for Figure 5 Enlarged structural diagram at B in the middle.

[0028] In the figure: 1, supporting frame; 2, rotating disk; 3, main gear; 4, first rotating gear; 5, first connecting gear; 6, second rotating gear; 7, second connecting gear; 8, side plate; 9, mounting column; 10, pay-off wheel; 11, driving unit; 12, first driving motor; 13, telescopic device; 14, movable slot; 15, wire unit; 16, second driving motor; 17, driving gear; 18, sliding cavity; 19, limiting frame; 20, limiting slot; 21, first spring; 22, first guide column; 23, fixed frame; 24, first elastic wheel; 25, second elastic wheel; 26, fixed column; 27, limiting nut; 28, sliding slot; 29, movable frame; 30, second spring; 31, second guide column; 32, threaded column. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0030] Embodiment 1

[0031] See also Figure 1-Figure 8A wire-releasing structure for a string welding machine comprises a carrier 1, wherein the inner side wall of the carrier 1 is rotatably connected to a rotating disk 2, a main gear 3 is arranged in the rotating disk 2, a plurality of symmetrical first rotating gears 4 and second rotating gears 6 are rotatably connected to the inner side wall of the rotating disk 2, a plurality of first rotating gears 4 and the main gear 3 are provided with first connecting gears 5 that can mesh and be rotatably connected to the rotating disk 2, a plurality of second rotating gears 6 and the main gear 3 are provided with second connecting gears 7 that can mesh and be rotatably connected to the rotating disk 2, a side plate 8 is fixedly connected to each side of the first rotating gear 4 and the second rotating gear 6, a mounting column 9 is fixedly connected to each side of the side plate 8 away from the rotating disk 2, a detachable wire-releasing wheel 10 is arranged on the side of each mounting column 9, and a drive mechanism for driving the wire-releasing wheel 10 is also provided on the carrier 1. A driving unit 11 is provided for rotating the rotating disk 2. A first driving motor 12 is provided on a side of the supporting frame 1 away from the rotating disk 2. The output end of the first driving motor 12 passes through the supporting frame 1 and the rotating disk 2 and is fixedly installed with the main gear 3. A movable groove 14 adapted to the output end of the first driving motor 12 is provided on the supporting frame 1 and the rotating disk 2. A telescopic device 13 is fixedly installed on one side of the supporting frame 1. The first driving motor 12 is fixedly installed on the telescopic end of the telescopic device 13. A wire unit 15 is provided on the inner side wall of the supporting frame 1. The driving unit 11 includes a second driving motor 16 fixedly installed on one side of the supporting frame 1. The inner side wall of the supporting frame 1 is rotatably connected to a driving gear 17 meshing with the side of the rotating disk 2. The output end of the second driving motor 16 passes through the supporting frame 1 and is fixedly installed with the driving gear 17.

[0032] Specific implementation method in this embodiment: the device is installed on a string welding machine. When welding the battery cells, several pay-off wheels 10 wrapped with welding strips are installed on the sides of several mounting columns 9. The telescopic end of the telescopic device 13 drives the first drive motor 12 to move. The output end of the first drive motor 12 slides in the movable groove 14. When the first drive motor 12 moves, it drives the main gear 3 to move. The main gear 3 is meshed with several first connecting gears 5 at the same time. The main gear 3 is disengaged from several second connecting gears 7. The first drive motor 12 is started. The output end speed of the first drive motor 12 is controllable. The output end of the first drive motor 12 drives the main gear 3 to rotate. The main gear 3 drives several first connecting gears 5 to rotate at the same time. Several first connecting gears 5 drive the corresponding first rotating gears 4 to rotate, thereby simultaneously paying out the wires of several pay-off wheels 10, and releasing the wires. The welding tape on the wire wheel 10 can be guided by the wire unit 15. At this time, a new pay-off wheel 10 can be installed on the side of the mounting column 9 on the second rotating gear 6. After the welding tape of the pay-off wheel 10 on the first rotating gear 4 is used up, the second driving motor 16 is started, and the output end of the second driving motor 16 drives the driving gear 17 to rotate, and the driving gear 17 drives the rotating disk 2 to rotate, and the first rotating gear 4 and the second rotating gear 6 are swapped, and the first driving motor 12 is driven to move by the telescopic device 13, and then the main gear 3 is engaged with several second connecting gears 7, and the welding tape on the pay-off wheel 10 is installed with the wire unit 15, and the string welding machine can continue to work. When the string welding machine is working, the pay-off wheel 10 on the first rotating gear 4 is replaced at this time, which reduces the time for replacing several pay-off wheels 10 and improves the working efficiency of the string welding machine.

[0033] Among them, the first drive motor 12, the second drive motor 16 and the telescopic device 13 mentioned above can all be purchased on the market. They are mature technologies and have been fully disclosed, so they are not repeated in the specification. The first drive motor 12, the second drive motor 16 and the telescopic device 13 are all equipped with power connection lines, and they are electrically connected to the external main controller and the 220V phase voltage (the telescopic device 13 is connected to the external hydraulic station through a pipeline) through the power lines, and the main controller can be a conventional known device such as a computer that plays a control role.

[0034] Embodiment 2

[0035] See also Figure 5 and Figure 8 This embodiment includes the above-mentioned embodiment, wherein it further includes: an L-shaped sliding cavity 18 connected to the outside is opened at the end of the mounting column 9, an adaptive L-shaped limit frame 19 is slidably connected in the sliding cavity 18, a limit groove 20 adapted to the end of the limit frame 19 is opened on the inner side wall of the pay-off wheel 10, a first guide column 22 penetrating the limit frame 19 is fixedly connected between the opposite side walls in the limit groove 20, and a first spring 21 is sleeved on the side of the first guide column 22.

[0036] Specific implementation method in this embodiment: when it is necessary to install the pay-off wheel 10, the limit frame 19 is moved through the end of the limit frame 19 that exposes the sliding cavity 18. At this time, the first spring 21 is compressed, and the new pay-off wheel 10 is inserted into the side of the mounting column 9. One side of the pay-off wheel 10 is against the side plate 8. At this time, the position of the limit groove 20 is adapted to the position of one end of the limit frame 19. The limit frame 19 is released, and the tension of the first spring 21 pushes one end of the limit frame 19 to be inserted into the limit groove 20. The cross-section of the mounting column 9 is polygonal, and the pay-off wheel 10 can be quickly replaced and installed with the limit frame 19. The first guide column 22 is used to limit the limit frame 19 when it slides. At the same time, the first guide column 22 prevents the first spring 21 from radial deformation when it is compressed.

[0037] Implementation Three

[0038] See also Figure 1 and Figure 6 , this embodiment includes all the above embodiments, which further includes: the wire unit 15 includes a plurality of fixed frames 23 arranged on the inner side wall of the carrier frame 1, a first elastic wheel 24 and a second elastic wheel 25 are arranged between the opposite side walls of the fixed frame 23, a plurality of fixed columns 26 with polygonal cross-sections and penetrating the corresponding fixed frames 23 are fixedly installed on the inner side wall of the carrier frame 1, a threaded column 32 is fixedly connected to one end of the fixed column 26, and a limited position nut 27 is threadedly connected to the side of the threaded column 32, a moving frame 29 is slidably connected between the opposite side walls of the fixed frame 23, the second elastic wheel 25 is rotatably connected between the opposite side walls of the moving frame 29, one side of the moving frame 29 is fixedly connected to the second guide column 31 penetrating one side of the fixed frame 23, a second spring 30 is sleeved on the side of the second guide column 31, the first elastic wheel 24 and the second elastic wheel 25 are both elastic, and the opposite side walls of the fixed frame 23 are provided with sliding grooves 28 adapted to the moving frame 29.

[0039] Specific implementation manner in this embodiment: when the welding strip of the pay-off wheel 10 is led out of the carrier frame 1, the welding strip is passed through between the first elastic wheel 24 and the second elastic wheel 25. The elastic first elastic wheel 24 and the second elastic wheel 25 can limit and guide the welding strip. The fixing frame 23 is sleeved on the side of the fixing column 26 with a polygonal cross-section, and the angular position of the fixing frame 23 can be adjusted. The fixing frame 23 is adjusted to an angle and plugged into the side of the fixing column 26, and the limiting nut 27 is threadedly connected to the side of the threaded column 32 and tightened to fix the position of the fixing frame 23. By pulling the second guide column 31, the second elastic wheel 25 is driven away from the first elastic wheel 24, and the welding strip is passed between the first elastic wheel 24 and the second elastic wheel 25, and the second guide column 31 is loosened. At this time, the tension of the second spring 30 pushes the moving frame 29, and the moving frame 29 slides in the sliding groove 28. The cooperation of the second elastic wheel 25 and the first elastic wheel 24 presses the welding strip, guides a plurality of welding strips, and prevents the welding strips from being affected.

[0040] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A wire-paying structure for a string welding machine, comprising a carrier frame (1), characterized in that: The inner side wall of the carrier frame (1) is rotatably connected to a rotating disk (2), a main gear (3) is arranged inside the rotating disk (2), and a plurality of symmetrical first rotating gears (4) and second rotating gears (6) are rotatably connected to the inner side wall of the rotating disk (2), a first connecting gear (5) capable of meshing and being rotatably connected to the rotating disk (2) is arranged between the plurality of the first rotating gears (4) and the main gear (3), a second connecting gear (7) capable of meshing and being rotatably connected to the rotating disk (2) is arranged between the plurality of the second rotating gears (6) and the main gear (3), a side plate (8) is fixedly connected to the side of each of the first rotating gears (4) and the second rotating gear (6), and a mounting column (9) is fixedly connected to the side of each of the side plates (8) away from the rotating disk (2), A detachable pay-off wheel (10) is provided on the side of each mounting column (9), and a driving unit (11) for driving the rotating disk (2) to rotate is also provided on the carrier (1). A first driving motor (12) is provided on the side of the carrier (1) away from the rotating disk (2), and an output end of the first driving motor (12) passes through the carrier (1) and the rotating disk (2) and is fixedly installed with the main gear (3). Both the carrier (1) and the rotating disk (2) are provided with a movable groove (14) adapted to the output end of the first driving motor (12). A telescopic device (13) is fixedly installed on one side of the carrier (1), and the first driving motor (12) is fixedly installed at the telescopic end of the telescopic device (13). A wire unit (15) is provided on the inner wall of the carrier (1).

2. A wire-paying structure for a string welding machine according to claim 1, characterized in that: The driving unit (11) comprises a second driving motor (16) fixedly mounted on one side of the supporting frame (1); an inner side wall of the supporting frame (1) is rotatably connected to a driving gear (17) meshing with a side surface of the rotating disk (2); an output end of the second driving motor (16) passes through the supporting frame (1) and is fixedly mounted on the driving gear (17).

3. The wire-paying structure of a string welding machine according to claim 1, characterized in that: The end of the mounting column (9) is provided with an L-shaped sliding cavity (18) connected to the outside, and an L-shaped limiting frame (19) is slidably connected in the sliding cavity (18). The inner side wall of the unwinding wheel (10) is provided with a limiting groove (20) that is compatible with the end of the limiting frame (19), and a first guide column (22) that passes through the limiting frame (19) is fixedly connected between the opposite side walls in the limiting groove (20), and a first spring (21) is sleeved on the side surface of the first guide column (22).

4. The wire-paying structure of a string welding machine according to claim 1, characterized in that: The wire unit (15) comprises a plurality of fixing frames (23) arranged on the inner side wall of the carrier frame (1), and a first elastic wheel (24) and a second elastic wheel (25) are arranged between opposite side walls in the fixing frame (23).

5. A wire-paying structure for a stringer according to claim 4, characterized in that: A plurality of fixing columns (26) with polygonal cross-sections and penetrating the corresponding fixing frames (23) are fixedly mounted on the inner side wall of the support frame (1); one end of the fixing column (26) is fixedly connected to a threaded column (32); and the side surface of the threaded column (32) is threadedly connected to a limiting nut (27).

6. A wire-paying structure for a stringer according to claim 4, characterized in that: A movable frame (29) is slidably connected between opposite side walls in the fixed frame (23); the second elastic wheel (25) is rotatably connected between opposite side walls in the movable frame (29); one side of the movable frame (29) is fixedly connected to a second guide column (31) penetrating one side of the fixed frame (23); a second spring (30) is sleeved on a side surface of the second guide column (31).

7. A wire-paying structure for a stringer according to claim 6, characterized in that: The first elastic wheel (24) and the second elastic wheel (25) are both elastic, and opposite side walls inside the fixed frame (23) are provided with sliding grooves (28) adapted to the movable frame (29).

Citation Information

Patent Citations

  • Pay-off structure of series welding machine

    CN219669760U