Electric vehicle controller box positioning tool clamp
By designing an electric vehicle controller box positioning tool fixture with limiting assembly and barrier assembly, the problem of displacement correction and manual operation of the electric vehicle controller box during the transportation process is solved, automatic positioning and barrier are realized, and processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421883194.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing electric vehicle controller box is prone to displacement correction due to improper clamping during the conveying process, and the positioning work relies on manual operation, which is time-consuming and labor-intensive, increasing the burden on staff.
An electric vehicle controller box positioning tool clamp is designed, using an integrated structure gearbox and limiting assembly, combined with welding robot arm and barrier assembly, automatic positioning and barrier are achieved through the motor-driven rotary rod and gear system.
Accurate positioning and stable clamping of electric vehicle controller boxes of different sizes is achieved, avoiding the need for manual adjustment of clamping distance, improving processing efficiency and accuracy, and reducing the burden on staff.
Smart Images

Figure CN222890795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric vehicle parts production, in particular to a positioning fixture for an electric vehicle controller box. Background Art
[0002] The electric vehicle controller box positioning tool is a tool or device specifically used to ensure that the controller box can be accurately installed in the predetermined position during the assembly of the electric vehicle. The positioning tool is designed to improve assembly efficiency, ensure assembly accuracy, reduce manual errors, and ensure the correct alignment and electrical connection between the controller box and other components on the electric vehicle (such as batteries, motors, wiring harnesses, etc.).
[0003] When the existing electric vehicle control box is transported by the conveying device, when a single control box is clamped, the subsequently transported control boxes will continuously collide with the clamped control box, which will cause the clamped control box to be displaced and corrected, thereby reducing the accuracy of the control box during processing. In addition, the existing positioning work usually cooperates with bolts and positioning, and then the staff manually changes the clamping distance, which is time-consuming and labor-intensive, increases the workload of the staff, and is inconvenient to use. Therefore, we propose an electric vehicle controller box positioning fixture with easy-to-use functions, which is urgently needed to be developed. Utility Model Content
[0004] In view of the above-mentioned technical deficiencies, the purpose of the utility model is to provide an electric vehicle controller box positioning fixture, whose gearbox itself (i.e., the shell) is an integrated structure, which is different from the existing electric vehicle control box. When the conveying device is used to transport the control box, when a single control box is clamped, the subsequently transported control boxes continuously collide with the clamped control box, thereby causing the clamped control box to be in the position of deviation, thereby reducing the accuracy of the control box during processing. In addition, the existing positioning work usually cooperates with bolts and positioning, and the clamping distance is manually changed by the staff, which is time-consuming and labor-intensive, increases the workload of the staff, and is inconvenient to use.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: an electric vehicle controller box positioning fixture, including a conveying device, a welding robot arm is arranged on the rear side of the conveying device, a limiting component is arranged at the bottom of the conveying device, the limiting component includes a fixed plate, a barrier component is arranged on the outer surface of the fixed plate, and the limiting component and the barrier component are used in conjunction with the welding robot arm.
[0006] Preferably, the limiting assembly further includes a mounting plate, and the bottom of the mounting plate is threadedly connected to a motor.
[0007] Preferably, the outer surface of the fixed plate is connected to the outer surface of the conveying device, the top of the mounting plate is rotatably connected to two symmetrically arranged rotating rods, the output shaft of the motor passes through the top of the mounting plate and is connected to the rotating rod, and the top end of the rotating rod passes through the outside of the fixed plate.
[0008] Preferably, the outer surfaces of the two rotating rods are connected with gears, the two gears are meshed with each other, and the outer surfaces of the rotating rods are connected with a push frame.
[0009] Preferably, the outer surface of the fixing plate is connected to two guide plates which are symmetrically arranged on the left and right sides, and the outer surface of the guide plate is slidably connected to a sliding block.
[0010] Preferably, a push rod is connected to the bottom of the sliding block, and an outer surface of the push rod is slidably connected to the push frame.
[0011] Preferably, the outer surface of the sliding block is connected to two symmetrically arranged first long rods, and one end of the first long rod away from the sliding block is connected to a clamping plate in contact with the top of the conveying device.
[0012] Preferably, the baffle assembly includes a round rod, the outer surfaces of the round rod and the rotating rod are connected to two meshing bevel gears, the left side of the fixed plate is connected to a plurality of welding plates, and the front side of the rear welding plate is sequentially penetrated by threaded rods.
[0013] Preferably, the outer surface of the threaded rod is threadedly connected with two threaded blocks that are symmetrically arranged front and back, and one side of the threaded block is slidably connected to the fixing plate.
[0014] Preferably, the outer surface of the threaded block is connected to a second long rod, and the end of the second long rod away from the threaded block is connected to a baffle plate. The outer surface of the round rod and the outer surface of the threaded rod are respectively sleeved with two pulleys, and the two pulleys are connected by belt transmission.
[0015] The beneficial effects of the utility model are:
[0016] 1. Through the setting of the limit assembly, the electric vehicle controller boxes of different sizes can be positioned and clamped, thereby avoiding the situation where the user manually adjusts the clamping distance, saving time and effort, reducing the user's workload, and improving the work efficiency of the control box processing;
[0017] 2. Through the coordinated use of the limit component and the barrier component, the control box that is subsequently transported by the clamped control box is blocked, thereby preventing collision during the processing of the clamped control box, thereby preventing the processing displacement offset caused by the collision, thereby improving the accuracy of the control box processing and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 The present invention is a three-dimensional schematic diagram of the overall structure provided by an embodiment of the present invention.
[0020] Figure 2 The present invention is a three-dimensional bottom view of the overall structure provided in the embodiment of the present invention.
[0021] Figure 3 The present invention is a three-dimensional schematic diagram of the overall positioning assembly and the barrier assembly provided in an embodiment of the present invention.
[0022] Figure 4 The embodiment of the utility model provides Figure 3 A schematic diagram of the enlarged structure in the middle.
[0023] Figure 5 A three-dimensional schematic diagram of a rotating rod provided in an embodiment of the utility model.
[0024] Figure 6 A three-dimensional schematic diagram of a push frame provided in an embodiment of the utility model.
[0025] Figure 7 A three-dimensional schematic diagram of a baffle provided in an embodiment of the utility model.
[0026] Figure 8 A three-dimensional schematic diagram of a fixing plate provided in an embodiment of the utility model.
[0027] Description of reference numerals:
[0028] 1- conveying device; 2- welding robot arm; 3- limiting assembly; 31- mounting plate; 32- motor; 33- fixing plate; 34- rotating rod; 35- gear; 36- push frame; 37- guide plate; 38- slider; 39- push rod; 310- first long rod; 311- clamping plate; 4, baffle assembly; 41- round rod; 42- bevel gear; 43- welding plate; 44- threaded rod; 45- threaded block; 46, second long rod; 47, baffle plate; 48, pulley. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1
[0031] like Figure 2-Figure 6 and Figure 8 As shown, a positioning fixture for an electric vehicle controller box comprises a conveying device 1, a welding robot arm 2 is arranged on the rear side of the conveying device 1, a limiting assembly 3 is arranged at the bottom of the conveying device 1, the limiting assembly 3 comprises a fixing plate 33, a baffle assembly 4 is arranged on the outer surface of the fixing plate 33, the limiting assembly 3 and the baffle assembly 4 are used in conjunction with the welding robot arm 2, the limiting assembly 3 further comprises a mounting plate 31, the left and right sides of the mounting plate 31 are connected to the bracket at the bottom of the conveying device 1, a motor 32 is threadedly connected to the bottom of the mounting plate 31, the outer surface of the fixing plate 33 is connected to the outer surface of the conveying device 1, the top of the mounting plate 31 is rotatably connected to two symmetrically arranged rotating rods 34, the output shaft of the motor 32 passes through the top of the mounting plate 31 and is connected to the rotating rod 34, the top end of the rotating rod 34 passes through the outer side of the fixing plate 33, wherein the contact area of the rotating rod 34 with the mounting plate 31 is rotatably connected through an embedded bearing;
[0032] The motor 32 can be set to a single power source, so that during the processing, the limit component 3 and the barrier component 4 can be driven to complete two functional processing states at the same time, and the two functions can be used together, thereby saving processing power resources and facilitating use;
[0033] Embodiment 2
[0034] like Figure 2-Figure 6 and Figure 8As shown, on the basis of the first embodiment, in order to clamp the electric vehicle controller box and increase the stability of the clamping, the outer surfaces of the two rotating rods 34 are connected with gears 35, the two gears 35 are meshed, the outer surface of the rotating rod 34 is connected with a push frame 36, the outer surface of the fixed plate 33 is connected with two guide plates 37 which are symmetrically arranged on the left and right, the outer surface of the guide plate 37 is slidably connected with a slider 38, wherein the left and right sides of the guide plate 37 are provided with a slide groove adapted to the slider 38, the bottom of the slider 38 is connected with a push rod 39, the outer surface of the push rod 39 is slidably connected with the push frame 36, the outer surface of the slider 38 is connected with two symmetrically arranged first long rods 310, the end of the first long rod 310 away from the slider 38 is connected with a clamping plate 311 which is in contact with the top of the conveying device 1, wherein the material of the clamping plate 311 can be selected as a soft material according to the actual processing situation;
[0035] When the electric vehicle controller box is transported to the position of the clamping plate 311 by the conveying device 1, the motor 32 can be started, and an infrared sensor can be installed in advance on the top of the conveying device 1, and the infrared sensor can be connected to the motor 32 and the welding robot arm 2. At this time, the motor 32 drives the rotating rod 34 to rotate, and the rotating rod 34 simultaneously drives the gear 35 to mesh and rotate and the baffle assembly 4 to rotate. While the gear 35 rotates, it drives the two push frames 36 to swing and rotate in the opposite direction. The two push frames 36 push the push rods 39 to move synchronously. The two push rods 39 drive the two sliders 38 to move relative to each other on the inner sides of the two guide plates 37, so that the two sliders 38 drive the two first long rods 310 to move synchronously, and the two first long rods 310 drive the two clamping plates 311 to clamp the electric vehicle controller box relative to each other, thereby completing the positioning and clamping work;
[0036] Embodiment 3
[0037] like Figure 2-Figure 7As shown, on the basis of the first and second embodiments, in order to block the electric vehicle controller box and avoid collision of the electric vehicle controller box at the welding station on the conveying device 1, the blocking component 4 includes a round rod 41, and the outer surface of the fixed plate 33 is connected to a long plate, wherein the inner cavity of the long plate is rotatably connected to the outer surface of the round rod 41, and the outer surfaces of the round rod 41 and the rotating rod 34 are connected to two meshing bevel gears 42, and a plurality of welding plates 43 are connected to the left side of the fixed plate 33, and the front side of the rear welding plate 43 is sequentially penetrated by a threaded rod 44, wherein the outer surface of the threaded rod 44 is provided with two opposite threads, and the two ends of the threaded rod 44 are rotatably connected to the welding plate 43 The threaded rod 44 is connected to the welding plate 43 in the middle, and the outer surface of the threaded rod 44 is threadedly connected to two threaded blocks 45 symmetrically arranged in front and back, wherein the inner cavity of the threaded block 45 is provided with an internal thread matched with the external thread, and one side of the threaded block 45 is slidably connected to the fixed plate 33, and the outer surface of the threaded block 45 is connected to a second long rod 46, and the end of the second long rod 46 away from the threaded block 45 is connected to a baffle plate 47, and the baffle plate 47 is used in conjunction with the electric vehicle controller box transported on the conveying device 1, and the outer surface of the round rod 41 and the outer surface of the threaded rod 44 are respectively sleeved with two pulleys 48, and the two pulleys 48 are connected by belt transmission;
[0038] After the limiting component 3 positions and clamps the electric vehicle control box, the rotating rod 34 rotates and drives the two bevel gears 42 to mesh and rotate, and the bevel gear 42 drives the pulley 48 to drive the threaded rod 44 to rotate. The threaded rod 44 uses two opposite threads and drives the two threaded blocks 45 to move relative to each other through the principle of thread transmission. The two threaded blocks 45 drive the second long rods 46 to move synchronously, and the two second long rods 46 drive the baffle plates 47 to move synchronously, thereby blocking the subsequent electric vehicle control box to be transported, thereby avoiding the collision, displacement and offset of the control box transported previously during transportation, thereby improving the stability during processing;
[0039] Finally, the user docks the two ends of the conveying device 1 with the upper and lower processing devices respectively, so as to facilitate the conveying of the electric vehicle control box for processing and conveying it to the next processing device for use. When processing the control box, the limit assembly 3 can be started first to position and clamp the electric vehicle control box, and at the same time block the subsequent conveying of the electric vehicle control box. At this time, the welding robot arm 2 can be started to process the electric vehicle control box. When the processing is completed, the electric vehicle control box can be conveyed to the next processing device for easy use.
[0040] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An electric vehicle controller box positioning fixture, including a conveying device, characterized in that: A welding robot arm is arranged at the rear side of the conveying device, a limiting assembly is arranged at the bottom of the conveying device, the limiting assembly includes a fixing plate, a baffle assembly is arranged on the outer surface of the fixing plate, and the limiting assembly and the baffle assembly are used in conjunction with the welding robot arm.
2. The electric vehicle controller box positioning fixture as claimed in claim 1, characterized in that: The limiting assembly also includes a mounting plate, and the bottom of the mounting plate is threadedly connected with a motor.
3. The electric vehicle controller box positioning fixture as described in claim 2, characterized in that: The outer surface of the fixed plate is connected to the outer surface of the conveying device, and the top of the mounting plate is rotatably connected to two symmetrically arranged rotating rods. The output shaft of the motor passes through the top of the mounting plate and is connected to the rotating rod, and the top end of the rotating rod passes through the outside of the fixed plate.
4. The electric vehicle controller box positioning fixture as claimed in claim 3, characterized in that: The outer surfaces of the two rotating rods are connected with gears, the two gears are meshed with each other, and the outer surfaces of the rotating rods are connected with a push frame.
5. The electric vehicle controller box positioning fixture as claimed in claim 4, characterized in that: The outer surface of the fixing plate is connected to two guide plates which are symmetrically arranged on the left and right sides, and the outer surface of the guide plate is slidably connected to a sliding block.
6. The electric vehicle controller box positioning fixture as claimed in claim 5, characterized in that: The bottom of the sliding block is connected with a push rod, and the outer surface of the push rod is slidably connected with the push frame.
7. An electric vehicle controller box positioning fixture as claimed in claim 6, characterized in that: The outer surface of the sliding block is connected to two symmetrically arranged first long rods, and one end of the first long rod away from the sliding block is connected to a clamping plate in contact with the top of the conveying device.
8. The electric vehicle controller box positioning fixture as claimed in claim 1, characterized in that: The baffle assembly includes a round rod, and the outer surfaces of the round rod and the rotating rod are connected to two meshing bevel gears. The left side of the fixed plate is connected to a plurality of welding plates, and the front side of the rear welding plate is penetrated by threaded rods in sequence.
9. The electric vehicle controller box positioning fixture as claimed in claim 8, characterized in that: The outer surface of the threaded rod is threadedly connected with two threaded blocks which are symmetrically arranged front and back, and one side of the threaded block is slidably connected with the fixing plate.
10. An electric vehicle controller box positioning fixture as claimed in claim 9, characterized in that: The outer surface of the threaded block is connected to a second long rod, and one end of the second long rod away from the threaded block is connected to a baffle plate. The outer surfaces of the round rod and the threaded rod are respectively sleeved with two pulleys, and the two pulleys are connected by belt transmission.