Composite insulator fitting polishing device

By designing a composite insulator metal grinding device, using stepper motors, rotating discs and grinding components, the automatic tightening and grinding of the busbar fixed metal grinding is achieved, solving the problem of low production efficiency in the existing technology and is suitable for mass production.

CN222891035UActive Publication Date: 2025-05-23XUANCHENG JINGRONG ELECTRIC CO LTD
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Patent Information

Application Number
CN202421900486.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-23
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

Existing busbar fixed metal tools are difficult to achieve automatic polishing in mass production, resulting in low production efficiency and is not conducive to mass production.

Method used

A composite insulator metal grinding device is designed, including stepper motor, rotating disc, positioning components, grinding components, etc. Through the cooperation of arc-shaped protrusions and return springs, the automatic tightening, fixing and grinding of the busbar fixed metal grinding is realized.

Benefits of technology

It realizes automatic polishing of busbar fixed metal tools, improves production efficiency, reduces the demand for manual operation, and is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite insulator fitting polishing device which comprises a working table, a stepping motor is fixedly installed in the middle of the bottom of the working table, the output end of the stepping motor extends to the top of the working table, and the end of the output end of the stepping motor is fixedly connected with a rotating disc. According to the utility model, the arc-shaped projection, the stepping motor, the positioning assembly and other parts are arranged, when the stepping motor drives the positioning assembly on the rotating disc to rotate, the bus fixing fitting placed on the surface of the mounting cylinder rotates to approach the arc-shaped projection, and the bottom of the movable rod is matched with the arc-shaped projection to fix the bus fixing fitting. According to the device, the bus fixing fitting can be automatically supported and fixed, after an arc-shaped protrusion relieves extrusion to the bottom of a movable rod, the movable rod enables a conical block to relieve extrusion to one end of a T-shaped push rod under elastic reset of a first reset spring, supporting and clamping of the bus fixing fitting are automatically relieved, the two hands are liberated, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power hardware processing, in particular to a composite insulator hardware grinding device. Background Art

[0002] Power fittings are metal accessories that connect and combine various devices in the power system and play a role in transmitting mechanical loads, electrical loads and providing some protection. According to their functions and structures, they can be divided into categories such as suspension wire clamps, tension wire clamps, connection fittings, splicing fittings, protective fittings, equipment wire clamps, T-type wire clamps, busbar fittings, and wire pulling fittings. According to their uses, they can be used as line fittings and transformer fittings. This article mainly deals with a type of connection fitting, namely, busbar fixing fittings.

[0003] Most of the existing busbar fixing hardware are structures with a flat upper end and a cylindrical lower end. Since the upper flat structure is mostly formed by drilling holes after die casting, it is necessary to grind both sides of the flat structure after drilling. However, due to the irregular shape of its surface, it is difficult to clamp it well with a clamp. Therefore, most of them are polished manually to facilitate the processing of details, but this method is not conducive to mass production and has low work efficiency. Therefore, the utility model designs a composite insulator hardware grinding device to solve the problems existing in the prior art. Utility Model Content

[0004] The utility model aims to provide a composite insulator hardware grinding device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite insulator hardware grinding device, comprising: a workbench, a stepper motor is fixedly installed at the middle position of the bottom of the workbench, and the output end of the stepper motor extends to the top of the workbench, a rotating disk is fixedly connected to the end of the output end of the stepper motor, and four positioning components are equidistantly arranged on the surface of the rotating disk along the circumference, a support plate is fixedly installed on one side of the top of the workbench, and a connecting plate is fixedly installed on one side of the upper end of the support plate, and the surface of the connecting plate is symmetrically provided with slide grooves, and the surface of the connecting plate is provided with grinding components through two symmetrical slide grooves, and an arc-shaped protrusion is fixedly installed on one side of the top of the workbench, and the top of the arc-shaped protrusion is placed on the bottom of the adjacent positioning component.

[0006] Preferably, the positioning assembly comprises: a mounting cylinder, the mounting cylinder is fixedly mounted on one side of the top of the rotating disk, a movable rod is movably mounted inside the mounting cylinder, and the bottom of the movable rod is movably extended through the bottom of the rotating disk, the top of the arc-shaped protrusion is overlaid on the bottom of the adjacent movable rod, a conical block is fixedly mounted on the top of the movable rod, the surface of the lower end of the movable rod is fixedly connected with a fixing ring, the middle part of the movable rod is sleeved with a first return spring, and one end of the first return spring is fixedly connected to the bottom of the rotating disk, the other end of the first return spring is fixedly connected to the surface of the top of the fixing ring, the upper end of the mounting cylinder is symmetrically and horizontally movably penetrated by a T-shaped push rod, and one end of the T-shaped push rod is overlaid on the surface of the conical block, the other end of the T-shaped push rod extends to the outside of the mounting cylinder, the other end of the T-shaped push rod is fixedly connected with an arc-shaped tightening clamp at the end, the surface of one end of the T-shaped push rod is sleeved with a second return spring, and one end of the second return spring is fixedly connected to the inner wall of the mounting cylinder, and the other end of the second return spring is fixedly connected to the surface of one end of the T-shaped push rod.

[0007] Preferably, the bottom of the movable rod is set as an arc surface, and the arc surface of the bottom of the movable rod matches the surface of the arc-shaped protrusion.

[0008] Preferably, one end of the T-shaped push rod is set as an inclined surface, and the inclined surface at one end of the T-shaped push rod matches the conical surface of the conical block surface.

[0009] Preferably, grooves are symmetrically provided on both sides of the upper end of the installation tube, and one side of the arc-shaped tightening clamp is placed inside the groove of the inner wall of the installation tube.

[0010] Preferably, the grinding assembly includes: a slide plate and an electric push rod, two slide plates are provided, the upper ends of the two slide plates are slidably mounted inside the adjacent slide grooves, a driving motor is fixedly mounted on one side of the lower end of the slide plate, and a grinding disc is fixedly mounted on the output end of the driving motor, the electric push rod is fixedly mounted at the middle position of the top of the connecting plate, a mounting disc is fixedly mounted on the output end of the electric push rod, and a hinged rod is symmetrically hingedly mounted on the bottom of the mounting disc, and one end of the hinged rod is hingedly mounted on the top of the adjacent slide plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model is provided with components such as arc-shaped protrusions, stepper motors and positioning components. When the stepper motor drives the positioning component on the rotating disk to rotate, the busbar fixing hardware placed on the surface of the mounting tube rotates close to the position of the arc-shaped protrusions. Under the cooperation between the bottom of the movable rod and the arc-shaped protrusions, the busbar fixing hardware can be automatically tightened and fixed. After the arc-shaped protrusion releases the squeezing of the bottom of the movable rod, the movable rod is elastically reset by the first reset spring, so that the conical block releases the squeezing of one end of the T-shaped push rod, and the tightening and clamping of the busbar fixing hardware is automatically released, thereby freeing both hands and improving production efficiency.

[0013] 2. The utility model arranges components such as a positioning component, a connecting plate and a grinding component. After the busbar fixing hardware placed on the positioning component is fixed, under the setting of the grinding component, two grinding discs are used to grind both sides of the busbar fixing hardware at the same time, thereby improving the grinding efficiency of the drilling position of the busbar fixing hardware. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a main schematic diagram of the utility model;

[0015] Figure 2 It is a schematic diagram of the front cross-sectional view of the utility model;

[0016] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure in the middle.

[0017] In the figure: 1. workbench; 101. arc-shaped protrusion; 2. stepping motor; 3. rotating disk; 4. positioning assembly; 401. mounting cylinder; 402. movable rod; 403. conical block; 404. fixing ring; 405. first return spring; 406. T-type push rod; 407. arc-shaped tightening clamp; 408. second return spring; 5. support plate; 6. connecting plate; 601. slide groove; 7. grinding assembly; 701. slide plate; 702. driving motor; 703. grinding disk; 704. electric push rod; 705. mounting disk; 706. hinged rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3The utility model provides an embodiment: a composite insulator hardware grinding device, comprising: a workbench 1, a stepper motor 2 is fixedly installed at the middle position of the bottom of the workbench 1, the stepper motor 2 is rotated 90 degrees each time through parameter setting, and the output end of the stepper motor 2 extends to the top of the workbench 1, a rotating disk 3 is fixedly connected to the end of the output end of the stepper motor 2, and four positioning components 4 are equidistantly arranged on the surface of the rotating disk 3 along the circumference, and the busbar fixing hardware can be automatically tightened and fixed by the setting of the positioning components 4, and after the arc-shaped protrusion 101 releases the squeezing of the bottom of the movable rod 402, the movable rod 402 is elastically reset by the first reset spring 405, so that the conical block 403 releases the T-type push The squeezing of one end of the rod 406 automatically releases the tightening clamp of the busbar fixing hardware, thereby freeing both hands and improving production efficiency. A support plate 5 is fixedly installed on one side of the top of the workbench 1, and a connecting plate 6 is fixedly installed on one side of the upper end of the support plate 5, and the surface of the connecting plate 6 is symmetrically provided with slide grooves 601, and the surface of the connecting plate 6 is provided with a grinding component 7 through two symmetrical slide grooves 601. Through the setting of the grinding component 7, the two grinding discs 703 can grind the two sides of the busbar fixing hardware at the same time, thereby improving the grinding efficiency of the drilling position of the busbar fixing hardware. An arc-shaped protrusion 101 is fixedly installed on one side of the top of the workbench 1, and the top of the arc-shaped protrusion 101 is placed on the bottom of the adjacent positioning component 4.

[0020] See also Figure 2-3In the embodiment of the utility model: the positioning assembly 4 includes: a mounting cylinder 401, the mounting cylinder 401 is fixedly mounted on one side of the top of the rotating disk 3, a movable rod 402 is movably mounted inside the mounting cylinder 401, and the bottom of the movable rod 402 movably penetrates to the bottom of the rotating disk 3, the top of the arc-shaped protrusion 101 is laid on the bottom of the adjacent movable rod 402, a conical block 403 is fixedly mounted on the top of the movable rod 402, a fixing ring 404 is fixedly connected to the surface of the lower end of the movable rod 402, a first return spring 405 is sleeved on the middle part of the movable rod 402, and one end of the first return spring 405 is fixedly connected to the bottom of the rotating disk 3, and the first return spring The other end of the spring 405 is fixedly connected to the surface of the top of the fixing ring 404, and a T-shaped push rod 406 is symmetrically and horizontally movable through the upper end of the mounting tube 401, and one end of the T-shaped push rod 406 is placed on the surface of the conical block 403, and the other end of the T-shaped push rod 406 extends to the outside of the mounting tube 401, and an arc-shaped tightening clamp 407 is fixedly connected to the other end of the T-shaped push rod 406. A second return spring 408 is mounted on the surface of one end of the T-shaped push rod 406, and one end of the second return spring 408 is fixedly connected to the inner wall of the mounting tube 401, and the other end of the second return spring 408 is fixedly connected to the surface of one end of the T-shaped push rod 406. When the busbar fixing hardware sleeve is placed on the surface of the installation cylinder 401, the output end of the stepper motor 2 drives the rotating disk 3 to rotate 90 degrees each time. When the busbar fixing hardware placed on the surface of the installation cylinder 401 rotates close to the position of the arc-shaped protrusion 101, the bottom of the movable rod 402 is squeezed by the arc surface of the arc-shaped protrusion 101 and moves upward, so that the top conical block 403 pushes one end of the two symmetrical T-shaped push rods 406 to move in the opposite direction, so that the arc-shaped tightening clamp 407 tightens and fixes the inner wall of the hardware, completing the hardware. The tool is clamped and fixed, and then the grinding component 7 grinds both sides of the drilling position on the upper end of the hardware. In this way, the automatic tightening and fixing of the busbar fixing hardware is completed, and after the arc-shaped protrusion 101 releases the squeezing of the bottom of the movable rod 402, the movable rod 402 is elastically reset by the first reset spring 405, so that the conical block 403 releases the squeezing of one end of the T-shaped push rod 406, and the tightening and clamping of the busbar fixing hardware is automatically released, thereby freeing up both hands, enabling continuous processing of the busbar fixing hardware, and improving production efficiency.

[0021] See also Figure 2-3In the embodiment of the utility model, the bottom of the movable rod 402 is set as an arc surface, and the arc surface of the bottom of the movable rod 402 matches the surface of the arc protrusion 101. When the rotating disk 3 drives the movable rod 402 to rotate 90 degrees, the bottom of the movable rod 402 near the arc protrusion 101 is squeezed by the arc surface of the arc protrusion 101 and moves upward, so that the conical block 403 at the top pushes one end of the two symmetrical T-shaped push rods 406 to move in the opposite direction, so that the arc-shaped clamping plate 407 tightens and fixes the inner wall of the hardware. Since the bottom of the movable rod 402 is arc-shaped, the contact area between the bottom of the movable rod 402 and the surface of the arc protrusion 101 is reduced, the friction between the two is reduced, and the interference is reduced.

[0022] See also Figure 2-3 In the embodiment of the utility model, one end of the T-shaped push rod 406 is set as an inclined surface, and the inclined surface of one end of the T-shaped push rod 406 matches the conical surface of the conical block 403. Since one end of the T-shaped push rod 406 is set as an inclined surface that matches the conical surface of the conical block 403, when the conical block 403 moves upward, it can squeeze and push the inclined surfaces of one end of the two symmetrical T-shaped push rods 406, so that the two T-shaped push rods 406 move in opposite directions.

[0023] See also Figure 2-3 In the embodiment of the utility model, grooves are symmetrically provided on both sides of the upper end of the installation tube 401, and one side of the arc-shaped clamping plate 407 is placed inside the groove of the inner wall of the installation tube 401. When one end of the T-shaped push rod 406 is not squeezed by the conical block 403, the second reset spring 408 drives the T-shaped push rod 406 to reset, so that the other end of the T-shaped push rod 406 drives the arc-shaped clamping plate 407 to move to the groove position on the surface of the workbench 1, so that the arc-shaped clamping plate 407 moves to the inside of the groove, thereby not affecting the placement of the busbar fixing hardware.

[0024] See also Figure 1-2In the embodiment of the utility model: the grinding assembly 7 includes: a slide plate 701 and an electric push rod 704, two slide plates 701 are provided, the upper ends of the two slide plates 701 are slidably installed in the adjacent slide grooves 601, a driving motor 702 is fixedly installed on one side of the lower end of the slide plate 701, and a grinding disc 703 is fixedly installed on the output end of the driving motor 702, the electric push rod 704 is fixedly installed in the middle position of the top of the connecting plate 6, a mounting plate 705 is fixedly installed on the output end of the electric push rod 704, and a hinged rod 706 is symmetrically hingedly installed on the bottom of the mounting plate 705, and one end of the hinged rod 706 is hingedly installed on the top of the adjacent slide plate 701. After the busbar fixing hardware is fixed, the electric push rod 704 and the drive motor 702 are started, and the output end of the electric push rod 704 pushes the mounting plate 705 to move upward. At this time, the hinged rod 706 symmetrically hinged at the bottom of the mounting plate 705 is deflected, and one end of the two symmetrical hinged rods 706 drives the corresponding slide plate 701 to move closer to the middle of the electric push rod 704. At this time, the output end of the drive motor 702 drives the grinding disc 703 to rotate, and the two grinding discs 703 grind the two sides of the busbar fixing hardware at the same time, thereby improving the grinding efficiency of the drilling position of the busbar fixing hardware.

[0025] Working principle: Turn on the power, put the busbar fixing hardware sleeve on the surface of the installation tube 401, and drive the rotating disk 3 to rotate 90 degrees each time through the output end of the stepper motor 2. When the busbar fixing hardware placed on the surface of the rotating disk 3 rotates close to the position of the arc-shaped protrusion 101, the bottom of the movable rod 402 is squeezed by the arc surface of the arc-shaped protrusion 101 and moves upward, so that the top conical block 403 pushes one end of the two symmetrical T-shaped push rods 406 to move in the opposite direction, so that the arc-shaped tightening clamp 407 tightens and fixes the inner wall of the hardware, completing the clamping and fixing of the hardware, and then start the electric push rod 704 and the drive motor 702, and the output end of the electric push rod 704 pushes the installation disk 705 to move upward. At this time, the hinged rod 706 symmetrically hinged at the bottom of the mounting plate 705 deflects, and one end of the two symmetrical hinged rods 706 drives the corresponding slide plate 701 to move closer to the middle of the electric push rod 704. At this time, the output end of the driving motor 702 drives the grinding disc 703 to rotate, and the two grinding discs 703 grind the two sides of the busbar fixing hardware at the same time. After the grinding is completed, after the stepping motor 2 drives the rotating disc 3 to rotate again, the arc-shaped protrusion 101 releases the squeeze on the bottom of the movable rod 402. At this time, the movable rod 402 is elastically reset by the first reset spring 405, so that the conical block 403 releases the squeeze on one end of the T-type push rod 406, automatically releasing the tightening clamping of the busbar fixing hardware, which is convenient for removing the grinding hardware. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.

[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A composite insulator hardware grinding device, comprising: A workbench (1), characterized in that: a stepper motor (2) is fixedly installed in the middle position of the bottom of the workbench (1), and the output end of the stepper motor (2) extends to the top of the workbench (1), a rotating disk (3) is fixedly connected to the end of the output end of the stepper motor (2), and four positioning components (4) are equidistantly arranged on the surface of the rotating disk (3) along the circumference, a support plate (5) is fixedly installed on one side of the top of the workbench (1), and a connecting plate (6) is fixedly installed on one side of the upper end of the support plate (5), and the surface of the connecting plate (6) is symmetrically provided with sliding grooves (601), and the surface of the connecting plate (6) is provided with a grinding component (7) through two symmetrical sliding grooves (601), and an arc-shaped protrusion (101) is fixedly installed on one side of the top of the workbench (1), and the top of the arc-shaped protrusion (101) is placed on the bottom of the adjacent positioning component (4).

2. A composite insulator hardware grinding device according to claim 1, characterized in that: The positioning assembly (4) comprises: a mounting cylinder (401), the mounting cylinder (401) being fixedly mounted on one side of the top of the rotating disk (3), a movable rod (402) being movably mounted inside the mounting cylinder (401), and the bottom of the movable rod (402) being movably penetrated to the bottom of the rotating disk (3), the top of the arc-shaped protrusion (101) being mounted on the bottom of the adjacent movable rod (402), a conical block (403) being fixedly mounted on the top of the movable rod (402), a fixing ring (404) being fixedly connected to the surface of the lower end of the movable rod (402), a first return spring (405) being sleeved on the middle part of the movable rod (402), and one end of the first return spring (405) being fixedly connected to the bottom of the rotating disk (3), and the first return spring (405) being fixedly connected to the bottom of the rotating disk (3). The other end of the spring (405) is fixedly connected to the surface of the top of the fixing ring (404); a T-shaped push rod (406) is symmetrically and horizontally movable through the upper end of the mounting tube (401), and one end of the T-shaped push rod (406) is placed on the surface of the conical block (403); the other end of the T-shaped push rod (406) extends to the outside of the mounting tube (401); an arc-shaped tightening clamp (407) is fixedly connected to the other end of the T-shaped push rod (406); a second return spring (408) is mounted on the surface of one end of the T-shaped push rod (406), and one end of the second return spring (408) is fixedly connected to the inner wall of the mounting tube (401); the other end of the second return spring (408) is fixedly connected to the surface of one end of the T-shaped push rod (406).

3. The composite insulator hardware polishing device according to claim 2, characterized in that: The bottom of the movable rod (402) is configured as an arc-shaped surface, and the arc-shaped surface of the bottom of the movable rod (402) matches the surface of the arc-shaped protrusion (101).

4. The composite insulator hardware grinding device according to claim 2, characterized in that: One end of the T-shaped push rod (406) is set as an inclined surface, and the inclined surface at one end of the T-shaped push rod (406) matches the conical surface of the conical block (403).

5. The composite insulator hardware grinding device according to claim 2, characterized in that: Grooves are symmetrically provided on both sides of the upper end of the installation tube (401), and one side of the arc-shaped tightening clamp (407) is placed inside the groove on the inner wall of the installation tube (401).

6. The composite insulator hardware grinding device according to claim 1, characterized in that: The grinding assembly (7) comprises: a slide plate (701) and an electric push rod (704), wherein two slide plates (701) are provided, and the upper ends of the two slide plates (701) are both slidably mounted inside the adjacent slide grooves (601), a driving motor (702) is fixedly mounted on one side of the lower end of the slide plate (701), and a grinding disc (703) is fixedly mounted on the output end of the driving motor (702), the electric push rod (704) is fixedly mounted at the middle position of the top of the connecting plate (6), a mounting disc (705) is fixedly mounted on the output end of the electric push rod (704), and a hinged rod (706) is symmetrically hingedly mounted on the bottom of the mounting disc (705), and one end of the hinged rod (706) is hingedly mounted on the top of the adjacent slide plate (701).