Intelligent detection type glass wine bottle stacking processing device

Abstract

The utility model discloses an intelligent detection type glass wine bottle stacking processing device, which belongs to the technical field of glass wine bottle processing and comprises a rack, a belt conveyor is mounted in an inner cavity of the rack, an air pressure detection component is arranged on the outer surface of the rack, and an outer surface detection component is arranged on the outer surface of the air pressure detection component. An electric push rod drives a moving plate to move downwards, openings of glass wine bottles are extruded and sealed through sealing gaskets, positive pressure air flow is generated through an air pump and fed into each glass bottle through an inflation nozzle, and at the moment, the pressure value in each glass bottle is monitored in real time through an annular pressure sensor; the final pressure value of each glass bottle is recorded and compared with a preset standard value, the glass bottles with the stable pressure values and reaching the standard are regarded as qualified, the glass bottles with the pressure values obviously lower than the standard or rapidly falling in the inflation process are regarded as unqualified, gas communication is prevented through a check valve, and the detection precision and reliability are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of glass wine bottle processing, and more specifically to an intelligent detection type glass wine bottle stacking processing device. Background Art

[0002] Glass wine bottles need to be automatically stacked by stackers during the production, packaging and storage processes. Since glass wine bottles are easily damaged by impact during transportation and stacking, the appearance and structural integrity of each bottle need to be inspected, such as checking for cracks, bubbles, scratches or other surface defects, to avoid stacking unstable or fragile bottles together, reduce the risk of bottle stacks collapsing, and improve the safety of warehouses and production areas.

[0003] When inspecting existing glass bottles before stacking, operators usually observe whether the bottles are damaged with their naked eyes and illuminate the bottles with a strong flashlight to check whether there are fine lines, scratches, bubbles, spots or other surface defects.

[0004] In actual use of the existing technology, since the manual visual detection method relies on the operator's visual ability and judgment criteria, errors are prone to occur, and the accuracy of judgment may also be affected by fatigue after working for a long time. Therefore, an intelligent detection type glass bottle stacking processing device is proposed. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the problems existing in the prior art, the utility model provides an intelligent detection type glass wine bottle stacking processing device, which drives the moving plate to move downward through an electric push rod and squeezes and seals the opening of the glass wine bottle through a sealing pad, generates a positive pressure air flow through a vacuum pump and delivers it into each glass bottle through an inflation nozzle, then monitors the pressure value inside each glass bottle in real time through an annular pressure sensor, records the final pressure value of each glass bottle, and compares it with a preset standard value. Glass bottles with stable pressure values ​​that meet the standards are considered qualified, while glass bottles with pressure values ​​that are significantly lower than the standards or that drop rapidly during the inflation process are considered unqualified, and a check valve is used to prevent gas cross-contamination, thereby improving the accuracy and reliability of detection.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] An intelligent detection type glass wine bottle stacking processing device comprises a frame, a belt conveyor is installed in the inner cavity of the frame, an air pressure detection component is arranged on the outer surface of the frame, and an outer surface detection component is arranged on the outer surface of the air pressure detection component; the air pressure detection component comprises two fixed plates symmetrically fixedly connected on both sides of the frame, an electric push rod is fixedly connected to the upper surface of the fixed plate, a moving plate is fixedly connected to the upper end of the electric push rod, an air pump is fixedly connected to the upper surface of the moving plate, an output end of the air pump is connected to a main pipe, a check valve is installed on the main pipe, a plurality of branch pipes are connected to the outer surface of the main pipe, an inflation nozzle is fixedly connected to the lower surface of the moving plate, and an annular pressure sensor is fixedly connected to the outer surface of the inflation nozzle; the outer surface detection component comprises a fixed frame fixedly connected to one side of the moving plate, a screw is rotatably connected to the inner cavity of the fixed frame, a moving block is threadedly connected to the outer surface of the screw, a light source transmitter is fixedly connected to one side of the moving block, a transmittance tester body is installed on the upper end of the light source transmitter, and a light source receiver is fixedly connected to the lower surface of the transmittance tester body.

[0010] Furthermore, a support leg is fixedly connected to the lower surface of the frame, and a plurality of glass wine bottles are evenly arranged on the upper surface of the belt conveyor.

[0011] Furthermore, a plurality of channels are provided in the inner cavity of the movable plate, and the branch pipes and the inflation nozzles are connected via the channels.

[0012] Furthermore, a sealing pad is fixedly connected to the lower surface of the movable plate, and the outer surface of the inflation nozzle is fixedly connected to the inner wall of the sealing pad.

[0013] Furthermore, a motor is fixedly connected to one side of the fixing frame, and an output shaft end of the motor passes through the fixing frame and is fixedly connected to a screw rod through a coupling.

[0014] Furthermore, the light transmittance tester body is electrically connected to the light source transmitter and the light source receiver respectively, and the light source transmitter and the light source receiver are located on the same horizontal line.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] (1) This solution uses an electric push rod to drive the moving plate to move downward and squeeze and seal the opening of the glass wine bottle through a sealing pad. A positive pressure air flow is generated by a vacuum pump and sent into each glass bottle through an inflation nozzle. At this time, the pressure value inside each glass bottle is monitored in real time by an annular pressure sensor, and the final pressure value of each glass bottle is recorded and compared with the preset standard value. Glass bottles with stable pressure values ​​that meet the standard are considered qualified, and glass bottles with pressure values ​​that are significantly lower than the standard or that drop rapidly during the inflation process are considered unqualified. A check valve is used to prevent gas from colluding, ensuring that the test result of each bottle is independent and not affected by the status of other bottles, thereby improving the accuracy and reliability of the detection.

[0018] (2) This solution uses a light source transmitter to illuminate the wine bottle, and a light source receiver receives the light that passes through the wine bottle and captures the changes in the light. The software in the main body of the light transmittance tester analyzes the captured data and automatically determines whether each wine bottle is qualified based on the preset quality standards. The motor drives the screw to rotate and drives the moving block, light source transmitter and light source receiver to move, and the arranged glass wine bottles are inspected in turn, thereby improving the inspection efficiency of the device, ensuring that the stacked glass wine bottles are intact, and reducing the risk of collapse during stacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of the utility model from a side view;

[0021] Figure 3 This is a half-section schematic diagram of the internal structure of the utility model;

[0022] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0023] Description of the numbers in the figure:

[0024] 1. Frame; 101. Support legs; 2. Belt conveyor; 3. Air pressure detection assembly; 301. Fixed plate; 302. Electric push rod; 303. Moving plate; 304. Air pump; 305. Main pipe; 306. Branch pipe; 307. Check valve; 308. Inflating nozzle; 309. Annular pressure sensor; 310. Sealing pad; 4. External surface detection assembly; 401. Fixed frame; 402. Motor; 403. Screw; 404. Moving block; 405. Light source transmitter; 406. Transmittance tester body; 407. Light source receiver. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] Example 1

[0029] Reference Figure 1-4 , which is the first embodiment of the utility model, and this embodiment provides an intelligent detection type glass bottle stacking processing device, comprising a frame 1, a belt conveyor 2 is installed in the inner cavity of the frame 1, and an air pressure detection component 3 is arranged on the outer surface of the frame 1, including two fixed plates 301 symmetrically fixedly connected on both sides of the frame 1, an electric push rod 302 is fixedly connected to the upper surface of the fixed plate 301, a moving plate 303 is fixedly connected to the upper end of the electric push rod 302, an air pump 304 is fixedly connected to the upper surface of the moving plate 303, an output end of the air pump 304 is connected to a main pipe 305, a check valve 307 is installed on the main pipe 305, and a plurality of branch pipes 306 are connected to the outer surface of the main pipe 305, an air filling nozzle 308 is fixedly connected to the lower surface of the moving plate 303, and an annular pressure sensor 309 is fixedly connected to the outer surface of the air filling nozzle 308.

[0030] Specifically, a support leg 101 is fixedly connected to the lower surface of the frame 1, a plurality of glass wine bottles are evenly arranged on the upper surface of the belt conveyor 2, a plurality of channels are opened in the inner cavity of the movable plate 303, the branch pipe 306 and the inflation nozzle 308 are connected through the channels, a sealing gasket 310 is fixedly connected to the lower surface of the movable plate 303, and the outer surface of the inflation nozzle 308 is fixedly connected to the inner wall of the sealing gasket 310.

[0031] Further, the electric push rod 302 is started to drive the moving plate 303 to move downward and squeeze and seal the opening of the glass bottle through the sealing gasket 310. At this time, the inflation nozzle 308 and the annular pressure sensor 309 are located inside the glass bottle. At this time, the vacuum pump 304 is started to generate a positive pressure air flow, which enters the main pipe 305 and the branch pipe 306 and is sent into each glass bottle through the inflation nozzle 308. At this time, the pressure value inside each glass bottle is monitored in real time through the annular pressure sensor 309. When the glass bottle is intact, the pressure value after inflation will be stable within the preset range. If there are cracks, tiny holes or structural defects in the glass bottle, the pressure value will drop due to leakage. The pressure of each glass bottle is recorded. The final pressure value of the glass bottle is compared with the preset standard value, and the speed and amplitude of the pressure drop are analyzed to determine whether the glass bottle has leakage or damage. Glass bottles with stable pressure values ​​that meet the standards are considered qualified, and glass bottles with pressure values ​​that are significantly lower than the standards or that drop rapidly during the inflation process are considered unqualified. A check valve 307 is installed in the branch pipe 306 to prevent gas from colluding, so as to avoid the gas in other bottles with normal pressure from flowing back into the bottle with lower pressure when a bottle has cracks and the pressure drops, resulting in misjudgment of the test results of the originally intact bottles, thereby ensuring that the test results of each bottle are independent and not affected by the status of other bottles, thereby improving the accuracy and reliability of the detection.

[0032] Example 2

[0033] Reference Figure 1-3 , which is the second embodiment of the utility model. Based on the previous embodiment, the outer surface of the air pressure detection component 3 is provided with an outer surface detection component 4, including a fixed frame 401 fixedly connected to one side of the moving plate 303, the inner cavity of the fixed frame 401 is rotatably connected with a screw 403, the outer surface of the screw 403 is threadedly connected with a moving block 404, one side of the moving block 404 is fixedly connected with a light source transmitter 405, the upper end of the light source transmitter 405 is installed with a transmittance tester body 406, and the lower surface of the transmittance tester body 406 is fixedly connected with a light source receiver 407.

[0034] Specifically, a motor 402 is fixedly connected to one side of the fixed frame 401, and the output shaft end of the motor 402 passes through the fixed frame 401 and is fixedly connected to the screw 403 through a coupling. A motor 402 is fixedly connected to one side of the fixed frame 401, and the output shaft end of the motor 402 passes through the fixed frame 401 and is fixedly connected to the screw 403 through a coupling.

[0035] Furthermore, the light source transmitter 405 illuminates the wine bottle, the light source receiver 407 receives the light transmitted through the wine bottle and captures the changes in the light, and the captured data is analyzed by the software in the light transmittance tester body 406, and based on the preset quality standards, it is automatically determined whether each wine bottle is qualified, and the motor 402 is started to drive the screw 403 to rotate the light source transmitter 405 and the light source receiver 407 fixedly connected to the moving block 404 to move, and the arranged glass wine bottles are inspected in turn, thereby improving the inspection efficiency of the device, and the glass wine bottles that have been inspected correctly can be safely transported and stacked, reducing the risk of collapse during stacking.

[0036] Working principle: During the use of the device, the operator conveys the glass wine bottle to be tested to the bottom of the moving plate 303 through the belt conveyor 2 and pauses, then starts the electric push rod 302 to drive the moving plate 303 to move downward and squeezes and seals the opening of the glass wine bottle through the sealing pad 310. At this time, the inflation nozzle 308 and the annular pressure sensor 309 are located inside the glass wine bottle. At this time, the vacuum pump 304 is started to generate positive pressure air flow, which enters the main pipe 305 and the branch pipe 306 and is sent to each glass bottle through the inflation nozzle 308. At this time, the annular pressure sensor 309 is used to real-time Monitor the pressure value inside each glass bottle, record the final pressure value of each glass bottle, and compare it with the preset standard value, analyze the speed and amplitude of the pressure drop to determine whether the glass bottle is leaking or damaged. Glass bottles with stable pressure values ​​that meet the standards are considered qualified, and glass bottles with pressure values ​​that are significantly lower than the standards or that drop rapidly during the inflation process are considered unqualified. A check valve 307 is installed in the branch pipe 306 to prevent gas from colluding, which would cause misjudgment of the test results of the originally intact bottles, thereby ensuring that the test results of each bottle are independent and not affected by the status of other bottles, thereby improving the accuracy and reliability of the detection.

[0037] When the movable plate 303 moves downward, it will drive the light source transmitter 405 and the light source receiver 407 to move downward and be symmetrically placed on both sides of the glass wine bottle. At this time, the light source transmitter 405 is started to illuminate the wine bottle, and the light source receiver 407 receives the light passing through the wine bottle and captures the changes in the light. The captured data is analyzed by the software in the light transmittance tester body 406, and based on the preset quality standards, it is automatically determined whether each wine bottle is qualified, and the motor 402 is started to drive the screw 403 to rotate the light source transmitter 405 and the light source receiver 407 fixedly connected to the movable block 404 to move, and the arranged glass wine bottles are inspected in turn, thereby improving the inspection efficiency of the device. The glass wine bottles that have been inspected correctly can be safely transported and stacked, reducing the risk of collapse during stacking.

[0038] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. An intelligent detection type glass wine bottle stacking processing device, comprising a frame (1), characterized in that: A belt conveyor (2) is installed in the inner cavity of the frame (1), an air pressure detection component (3) is arranged on the outer surface of the frame (1), and an outer surface detection component (4) is arranged on the outer surface of the air pressure detection component (3); The air pressure detection component (3) comprises two fixed plates (301) symmetrically fixedly connected to two sides of the frame (1); an electric push rod (302) is fixedly connected to the upper surface of the fixed plate (301); a movable plate (303) is fixedly connected to the upper end of the electric push rod (302); an air pump (304) is fixedly connected to the upper surface of the movable plate (303); an output end of the air pump (304) is connected to a main pipe (305); a check valve (307) is installed on the main pipe (305); the outer surface of the main pipe (305) is connected to a plurality of branch pipes (306); an air filling nozzle (308) is fixedly connected to the lower surface of the movable plate (303); and an annular pressure sensor (309) is fixedly connected to the outer surface of the air filling nozzle (308); The outer surface detection component (4) comprises a fixed frame (401) fixedly connected to one side of the movable plate (303); the inner cavity of the fixed frame (401) is rotatably connected to a screw rod (403); the outer surface of the screw rod (403) is threadedly connected to a movable block (404); one side of the movable block (404) is fixedly connected to a light source transmitter (405); the upper end of the light source transmitter (405) is equipped with a light transmittance tester body (406); and the lower surface of the light transmittance tester body (406) is fixedly connected to a light source receiver (407).

2. The intelligent detection type glass wine bottle stacking processing device according to claim 1 is characterized by: The lower surface of the frame (1) is fixedly connected to a support leg (101), and the upper surface of the belt conveyor (2) is evenly arranged with a plurality of glass wine bottles.

3. The intelligent detection type glass wine bottle stacking processing device according to claim 1 is characterized by: The inner cavity of the movable plate (303) is provided with a plurality of channels, and the branch pipe (306) and the inflation nozzle (308) are connected via the channels.

4. The intelligent detection type glass wine bottle stacking processing device according to claim 1 is characterized by: A sealing gasket (310) is fixedly connected to the lower surface of the movable plate (303), and an outer surface of the inflation nozzle (308) is fixedly connected to the inner wall of the sealing gasket (310).

5. The intelligent detection type glass wine bottle stacking processing device according to claim 1 is characterized by: A motor (402) is fixedly connected to one side of the fixed frame (401), and an output shaft end of the motor (402) passes through the fixed frame (401) and is fixedly connected to a screw rod (403) via a coupling.

6. The intelligent detection type glass wine bottle stacking processing device according to claim 1 is characterized by: The light transmittance tester body (406) is electrically connected to the light source transmitter (405) and the light source receiver (407), respectively. The light source transmitter (405) and the light source receiver (407) are located on the same horizontal line.

Images