Photovoltaic module tin block feeding device
By designing a photovoltaic module tin block loading device including a vibration loading mechanism, a transfer mechanism, a transfer station and a stage, the problem that the tin block loading direction in the prior art is not consistent with the welding requirements, and efficient and accurate tin block loading and detection are achieved, avoiding the drop of tin blocks, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421607082.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the existing tin block loading device, the feeding direction of the thin sheet tin block does not match the actual welding requirements, resulting in cumbersome operations and easy to cause the tin block to fall, affecting production efficiency and product quality.
A photovoltaic module tin block loading device is designed, including a vibration loading mechanism, a transfer mechanism, a transfer station and a loading stage. The transfer station is a side-open and rotatable tin block attitude detection workstation, equipped with optical sensors to detect whether the tin block is placed in place and whether the feeding angle is correct.
Through the cooperation of the vibration loading mechanism and the transfer mechanism, the tin block can be loaded efficiently and accurately, the rotation of the transfer station and the detection function of the optical sensor can be ensured that the tin block is correctly placed before welding, avoiding the problem of tin block falling, and improving production efficiency and product quality.
Smart Images
Figure CN222892622U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tin block feeding device, in particular to a tin block feeding device for a photovoltaic module. Background Art
[0002] In the existing tin block feeding device, the feeding direction of the thin tin block does not meet the actual welding requirements, which makes the operation complicated and easily causes the tin block to fall, affecting the production efficiency and product quality. Utility Model Content
[0003] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, a photovoltaic module tin block feeding device is provided.
[0004] The utility model solves the technical problem by adopting the following technical solution: a photovoltaic module tin block feeding device, comprising a vibrating feeding mechanism, a transfer mechanism, a transfer station and a carrier, the rear end of the vibrating feeding mechanism is provided with a transfer station, the rear end of the transfer station is provided with a carrier, and the side of the vibrating feeding mechanism and the transfer station is provided with a transfer mechanism;
[0005] The transfer station is a tin block posture detection workstation with a side opening and a rotatable structure;
[0006] The carrier includes a base plate and an adjustment plate. The base plate has a plurality of evenly distributed tin block positions. Limiting pieces are arranged on the sides of the tin block positions. Guide columns are arranged vertically on the surface of the base plate in a circumferential direction. The adjustment plate is slidably arranged on the base plate. The adjustment plate has an adjustment frame. The adjustment frame is sleeved on the outer sides of the tin block positions and the limiting pieces. The adjustment plate also has a guide frame used in conjunction with the guide columns. The guide frame is in the shape of a waist hole. The outer side of the adjustment plate is connected to the driving component.
[0007] In order to improve the loading efficiency and accuracy, the transfer station includes a base, an optical sensor and a detection station. There are multiple detection stations, and the multiple detection stations are arranged in a line. The detection station is rotatably installed on the base, and the optical sensor is installed on the side of the base, and the optical sensor is aligned with the detection station.
[0008] In order to improve the accuracy of loading, the top of the detection station is provided with an opening, the tin block is placed in the opening, and the circumference of the opening is provided with a notch for allowing the optical sensor light to pass through, and the lowest position of the notch is lower than the lowest position of the opening.
[0009] Furthermore, the notches are distributed on the opening in a cross shape.
[0010] Furthermore, the optical sensor includes a transmitting component and a receiving component, and both the transmitting component and the receiving component are mounted on both sides of the base through a mounting frame, and the mounting frame and the detection station are arranged parallel to each other and spaced apart.
[0011] The beneficial effects of the utility model are as follows: a photovoltaic module tin block feeding device has the characteristics of simple structure, high feeding efficiency, high accuracy and wide application range;
[0012] The vibrating feeding mechanism vibrates to feed the materials, and the transfer mechanism grabs the thin tin blocks to the transfer station. The transfer station rotates to the corresponding angle according to the welding requirements to facilitate the subsequent soldering process and eliminate the problem of tin blocks falling during soldering;
[0013] The optical sensor on the transfer station can also detect whether the thin tin blocks are placed in place and whether the loading angle of the thin tin blocks is correct. If it is found that it does not match the preset, an alarm will be issued to prevent the tin blocks that do not meet the requirements from entering the next process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle.
[0017] Figure 3 It is a structural schematic diagram of the detection station of the utility model.
[0018] Figure 4 yes Figure 1 Enlarged view of point B in the middle.
[0019] Figure 5 yes Figure 4 Enlarged view of point C in the middle.
[0020] In the figure: 1. Vibration feeding mechanism, 2. Transfer mechanism, 3. Transfer station, 4. Carrier, 5. Guide rail,
[0021] 31. Base, 32. Inspection station, 33. Notch, 34. Mounting frame,
[0022] 41. Base plate, 42. Adjustment plate, 43. Tin block position, 44. Limiting piece, 45. Guide column, 46. Adjustment frame, 47. Guide frame. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Figures 1 to 5 A photovoltaic module tin block feeding device shown includes a vibrating feeding mechanism 1, a transfer mechanism 2, a transfer station 3 and a carrier 4. The transfer station 3 is installed at the rear end of the vibrating feeding mechanism 1, the carrier 4 is installed at the rear end of the transfer station 3, and the transfer mechanism 2 is installed on the side of the vibrating feeding mechanism 1 and the transfer station 3;
[0025] The vibrating feeding mechanism 1 vibrates to transport the tin block forward through the guide rail 5 , and the transfer mechanism 2 is a transfer robot, which transfers the tin block on the guide rail 5 to the transfer station 3 .
[0026] The transfer station 3 includes a base 31, an optical sensor and a detection station 32. There are three detection stations 32, which are arranged in a line at intervals. The detection station 32 is rotatably installed on the base 31. The top of the detection station 32 has an opening, and the tin block is placed in the opening. The circumference of the opening has a notch 33 for allowing the optical sensor light to pass through. The lowest position of the notch 33 is lower than the lowest position of the opening. In the figure, the notch 33 is distributed in a cross shape on the opening, and the corresponding detection station 32 rotates at an angle of 90° each time; the optical sensor is installed on the side of the base 31, and the optical sensor is aligned with the detection station 32. The optical sensor includes a transmitting component and a receiving component. The transmitting component and the receiving component are both installed on both sides of the base 31 through a mounting frame 34, and the mounting frame 34 and the detection station 32 are arranged parallel to each other and at intervals.
[0027] The tin block is placed into the opening of the detection station 32 through the transfer mechanism 2, and the optical sensor detects whether the tin block is in place through the gap 33. If the light emitted by the optical sensor transmitting component cannot be received by the receiving component, it means that the tin block is not in place and blocks the passage of the detection light. At this time, the machine will sound an alarm; when the optical sensor detects that the tin block is in place through the gap 33, the three detection stations 32 rotate 90 degrees in the same direction at the same time, and the optical sensor determines whether each detection station 32 is rotated into place through the gap 33.
[0028] When the optical sensor does not sound an alarm, the manipulator transfers the tin block in the detection station 32 to the carrier 4 for alignment operation. The carrier 4 includes a base plate 41 and an adjustment plate 42. The base plate 41 has six evenly distributed tin block positions 43. A limit piece 44 is installed on the side of each tin block position 43. The limit piece 44 is in the shape of a "7". A guide column 45 is installed vertically on the surface of the base plate 41 in the circumferential direction. The adjustment plate 42 is slidably installed on the base plate 41. The adjustment plate 42 has an adjustment frame 46, which is sleeved on the outer side of the tin block position 43 and the limit piece 44. The adjustment plate 42 also has a guide frame 47 used in conjunction with the guide column 45. The guide frame 47 is in the shape of a waist hole. The outer side of the adjustment plate 42 is connected to the driving component. When the driving component drives the adjustment plate 42 to move, the alignment of the tin blocks is completed. The specific tin block is transferred to the tin block position 43, and the movement of the adjustment plate 42 drives the tin block to move toward the limit piece 44, and the posture is adjusted by the limit piece 44 until the tin blocks in the six tin block positions 43 are aligned.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A photovoltaic module tin block feeding device, characterized in that: It includes a vibrating feeding mechanism, a transfer mechanism, a transfer station and a carrier. The transfer station is arranged at the rear end of the vibrating feeding mechanism, the carrier is arranged at the rear end of the transfer station, and the transfer mechanism is arranged on the side of the vibrating feeding mechanism and the transfer station. The transfer station is a tin block posture detection workstation with a side opening and a rotatable structure; The carrier includes a base plate and an adjustment plate. The base plate has a plurality of evenly distributed tin block positions. Limiting pieces are arranged on the sides of the tin block positions. Guide columns are arranged vertically on the surface of the base plate in a circumferential direction. The adjustment plate is slidably arranged on the base plate. The adjustment plate has an adjustment frame. The adjustment frame is sleeved on the outer sides of the tin block positions and the limiting pieces. The adjustment plate also has a guide frame used in conjunction with the guide columns. The guide frame is in the shape of a waist hole. The outer side of the adjustment plate is connected to the driving component.
2. The photovoltaic module tin block feeding device according to claim 1, characterized in that: The transfer station includes a base, an optical sensor and a detection station. There are multiple detection stations, which are arranged in a line at intervals. The detection station is rotatably installed on the base, and the optical sensor is installed on the side of the base, and the optical sensor is aligned with the detection station.
3. The photovoltaic module tin block feeding device according to claim 2, characterized in that: The top of the detection station is provided with an opening, the tin block is placed in the opening, and the circumference of the opening is provided with a notch for allowing the optical sensor light to pass through, and the lowest position of the notch is lower than the lowest position of the opening.
4. The photovoltaic module tin block feeding device according to claim 3, characterized in that: The notches are distributed on the opening in a cross shape.
5. The photovoltaic module tin block feeding device according to claim 3, characterized in that: The optical sensor comprises a transmitting component and a receiving component. Both the transmitting component and the receiving component are mounted on two sides of a base via a mounting frame. The mounting frame and the detection station are arranged parallel to each other and spaced apart.