Multi-group linkage type suction cup structure
Through the multi-group linkage suction cup structure, the linkage design of multiple groups of suction cup groups and dual-cylinder control is used to solve the problem that traditional suction cup mechanisms are difficult to carry super-large layouts and extra-thick glass, achieving efficient and precise stability of glass handling and production process.
Patent Information
- Application Number
- CN202422464700.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The suction cup mechanism in traditional laminated glass manufacturing is difficult to meet the handling needs of super-large panels and extra-thick glass, resulting in unstable lifting and obvious pauses, affecting the accuracy of the composite sheet and product quality.
Multiple groups of linked suction cup structures are adopted, including the first, second and third suction cup sets arranged on the door frame. Each group of suction cups is controlled by a dual cylinder, and the precise synchronous motion and stability of the suction cup is achieved through a synchronous motor and a precision transmission system.
It realizes efficient and precise handling of glass plates of different sizes, ensures the stability and accuracy of the lifting process, reduces the risk of glass damage, and improves production efficiency and product quality.
Smart Images

Figure CN222892703U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laminated glass manufacturing, in particular to a multi-group linkage type suction cup structure. Background Art
[0002] In the laminated glass manufacturing industry, the traditional sandwich suction cup mechanism mainly adopts a single cylinder drive to achieve vertical lifting of the glass plate, which is suitable for glass plates within a certain range of specifications, including thickness of 4 to 15 mm and size of 2134×3050 mm to 2440×3660 mm. However, with the rapid development of the construction industry and the continuous innovation of design concepts, the market has put forward higher requirements for the specifications of glass plates.
[0003] The limitations of existing technologies are mainly reflected in the following aspects: first, the fixed physical size of the traditional suction cup mechanism is difficult to meet the handling requirements of ultra-large glass; second, the single cylinder is insufficiently powered when lifting extra-thick or extra-large glass, which is prone to setbacks during the lifting process, affecting the accuracy of the glass assembly and product quality. In addition, uneven force during the handling process may cause glass breakage, reduce production efficiency and bring safety hazards.
[0004] In view of this, the existing technology urgently needs an innovative suction cup mechanism to adapt to the handling of glass with larger sizes and thicker materials, ensure the stability and accuracy of the lifting and closing process, and meet the market demand for high-performance laminated glass. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides a multi-group linkage suction cup structure, which solves the problems raised in the background technology.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a multi-group linkage suction cup structure, including a portal frame, on which a first suction cup group, a second suction cup group and a third suction cup group are sequentially arranged, the first suction cup group includes a guide rail arranged on a cross beam of the portal frame and a rack arranged on one side of the guide rail, a slider is installed on the side of the frame of the first suction cup group, and the slider slides in cooperation with the guide rail, a driving mechanism is installed on the frame, a driving gear is provided at the output end of the driving mechanism, and the driving gear and the rack are meshed with each other, and two cylinders are provided on the side of the frame, and the telescopic ends of the cylinders are connected to the suction cup frame through a lifting mechanism.
[0007] The width of the suction cup frame of the first suction cup group is four meters, and the width of the suction cup frames of the second suction cup group and the third suction cup group are both six meters.
[0008] The above-mentioned driving mechanism includes a synchronous motor, a reducer and an output shaft. The synchronous motor is installed on the frame and connected to the input end of the reducer. The output shaft is connected to the output end of the reducer. Both ends of the output shaft respectively pass through the side walls of the frame and are connected to the driving gear.
[0009] The above-mentioned lifting mechanism includes a cylinder rotating plate rotatably connected to the telescopic end of the cylinder, two supporting rotating shafts are installed on the side walls of the frame body, one end of the cylinder rotating plate is fixedly mounted on the supporting rotating shaft, and the supporting rotating shaft is symmetrically mounted with a pull rod connecting ear rotating plate, and the pull rod connecting ear rotating plates on the supporting rotating shafts on both sides are connected by a transverse pull rod, the lower part of the pull rod connecting ear rotating plate is rotatably connected to a vertical pull rod, the lower part of the vertical pull rod is connected to a sliding limit member, the lower part of the sliding limit member is connected to a suction cup frame, and the suction cup frame is assembled and connected with a suction cup.
[0010] The above-mentioned sliding limiter includes a cylindrical guide rail and a slide rail guide plate. The cylindrical guide rail is assembled and connected to the side wall of the frame body. The slide rail guide plate is slidably mounted on the cylindrical guide rail. The upper part of the slide rail guide plate is rotatably matched with the vertical pull rod, and the lower part is fixedly connected to the suction cup frame.
[0011] The pull rod connecting ear rotating plate is a V-shaped plate structure and the middle part is fixedly matched with the supporting shaft. The upper part of the pull rod connecting ear rotating plate is rotationally matched with the horizontal pull rod, and the lower part is rotationally matched with the vertical pull rod.
[0012] The utility model provides a multi-group linkage suction cup structure. It has the following beneficial effects: the multi-group linkage suction cup structure realizes efficient and accurate handling of glass plates of different sizes through the innovative multi-group suction cup linkage design;
[0013] 1. The design includes three groups of suction cups of different widths, which can work independently or in any combination to meet the needs of handling glass plates of different sizes, ensuring the accurate handling of glass plates of various specifications;
[0014] 2. Efficient production layout: Through the flexible combination of suction cups, the new suction cups allow manufacturers to quickly adjust production lines according to order requirements, reducing equipment conversion and setup time, thereby improving production efficiency;
[0015] 3. Energy saving: By precisely controlling the required suction cup group, unnecessary operation of the entire group of suction cups is avoided, thus achieving energy saving;
[0016] 4. Synchronicity and stability: Each set of suction cups is controlled by a double cylinder, which ensures stability during the lifting process and prevents bending or damage to the glass plate;
[0017] 5. High-precision synchronization: The synchronous motor cooperates with precision gear rack and linear guide to achieve precise synchronous movement of multiple sets of suction cups, ensuring synchronization and accuracy during the handling process;
[0018] 6. Wide adaptability: The combination of various suction cup groups significantly enhances the adaptability to the production of glass of different sizes and can flexibly respond to diverse production needs;
[0019] 7. Reduce the risk of damage: The synchronous motor and precision transmission system ensure the stability of the suction cup during lifting and handling, and improve the accuracy of the assembly;
[0020] The innovative design of the multi-group linkage suction cup structure provides an efficient, energy-saving and adaptable solution for laminated glass production, meeting the market's diverse needs for large-size glass processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the multiple groups of linked suction cup structures described in the utility model.
[0022] Figure 2 It is a schematic diagram of the main structure of the multiple groups of linked suction cup structures described in the present invention.
[0023] Figure 3 It is a schematic diagram of the top view of the structure of multiple groups of linked suction cups described in the utility model.
[0024] Figure 4 This is a schematic diagram of the axonometric structure of the first suction cup group of the present invention.
[0025] Figure 5 For this utility model Figure 4 Schematic diagram of the partial cross-sectional structure.
[0026] Figure 6 For this utility model Figure 2 Schematic diagram of the enlarged structure at position a.
[0027] In the figure: 1. door frame; 2. first suction cup group; 3. second suction cup group; 4. third suction cup group; 5. frame; 6. guide rail; 7. rack; 8. slider; 9. driving gear; 10. cylinder; 11. suction cup frame; 12. synchronous motor; 13. reducer; 14. output shaft; 15. cylinder rotating plate; 16. supporting rotating shaft; 17. pull rod connecting ear rotating plate; 18. horizontal pull rod; 19. vertical pull rod; 20. cylindrical guide rail; 21. slide rail guide plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Embodiment: In conjunction with the specification Figure 1-6It can be known that the present application specifically designs a 1. multi-group linkage suction cup structure, including a door-type frame 1, wherein the door-type frame 1 is sequentially provided with a first suction cup group 2, a second suction cup group 3 and a third suction cup group 4, the width of the suction cup frame 11 of the first suction cup group 2 is four meters, the width of the suction cup frame 11 of the second suction cup group 3 and the third suction cup group 4 are both six meters, the first suction cup group 2 includes a guide rail 6 arranged on the cross beam of the door-type frame 1 and a rack 7 arranged on one side of the guide rail 6, a slider 8 is installed on the side of the frame 5 of the first suction cup group 2, the slider 8 is slidably matched with the guide rail 6, a driving mechanism is installed on the frame 5, and a driving gear 9 is provided at the output end of the driving mechanism, and the driving The gear 9 is meshed with the rack 7. Two cylinders 10 are arranged on the side of the frame 5. The telescopic end of the cylinder 10 is connected to the suction cup frame 11 through a lifting mechanism. The driving mechanism includes a synchronous motor 12, a reducer 13 and an output shaft 14. The synchronous motor 12 is installed on the frame 5 and connected to the input end of the reducer 13. The output shaft 14 is connected to the output end of the reducer 13. Both ends of the output shaft 14 pass through the side wall of the frame 5 and are connected to the driving gear 9. The multi-group linkage suction cup structure realizes efficient and accurate handling of glass plates of different sizes through the innovative multi-group suction cup linkage design; the design includes three groups of suction cups with different widths. They can work independently or in any combination to meet the needs of handling glass plates of different sizes. This design significantly improves the production adaptability of glass plates of sizes such as 4 meters, 6 meters, 10 meters, 12 meters and 20 meters, ensuring the precise handling of glass plates of various specifications; through the flexible coordination of suction cup groups, the new suction cups allow manufacturers to quickly adjust production lines according to order requirements, reducing the time for equipment conversion and setting, thereby improving production efficiency; by accurately controlling the required suction cup groups, unnecessary operation of the entire group of suction cups is avoided, achieving energy savings; each group of suction cups is controlled by a double cylinder 10, ensuring stability during the lifting process and preventing the glass plate from The synchronous motor 12 cooperates with the precision gear rack 7 and the linear guide 6 to realize the precise synchronous movement of multiple groups of suction cups, ensuring the synchronization and accuracy during the handling process; the combination of multiple suction cup groups significantly enhances the adaptability to the production of glass of different sizes, and can flexibly respond to diverse production needs; the synchronous motor 12 and the precision transmission system ensure the stability of the suction cup during the lifting and handling process, and improve the accuracy of the piece joining; the innovative design of the multiple linkage suction cup structure provides an efficient, energy-saving and adaptable solution for the production of laminated glass, meeting the market's diverse needs for large-size glass processing.
[0030] In the specific implementation process, as a preferred setting, the above-mentioned lifting mechanism includes a cylinder 10 rotating plate rotatably connected to the telescopic end of the cylinder 10, two supporting shafts 16 are installed on the side wall of the frame 5, one end of the cylinder 10 rotating plate is fixedly mounted on the supporting shaft 16, and the supporting shaft 16 is symmetrically mounted with a pull rod connecting ear rotating plate 17, and the pull rod connecting ear rotating plates 17 on the supporting shafts 16 on both sides are connected by a horizontal pull rod 18, and the lower part of the pull rod connecting ear rotating plate 17 is rotatably connected to a vertical pull rod 19, and the lower part of the vertical pull rod 19 is connected to The sliding limiter is connected, the lower part of the sliding limiter is connected to a suction cup frame 11, and the suction cup frame 11 is assembled and connected with a suction cup, wherein the sliding limiter includes a cylindrical guide rail 20 and a slide rail guide plate 21, the cylindrical guide rail 20 is assembled and connected to the side wall of the frame body 5, the slide rail guide plate 21 is slidably sleeved on the cylindrical guide rail 20, the upper part of the slide rail guide plate 21 is rotatably matched with the vertical pull rod 19, and the lower part is fixedly connected to the suction cup frame 11, the above-mentioned pull rod connecting ear rotating plate 17 is a V-shaped plate structure and the middle part is fixedly matched with the support shaft 16, the pull rod connecting ear rotating plate The upper part of the plate 17 is rotatably matched with the transverse tie rod 18, and the lower part is rotatably matched with the vertical tie rod 19. When in use, the cylinder 10 is used to control the cylinder rotating plate 15, thereby driving the support shaft 16 fixedly connected to the cylinder rotating plate 15 to rotate. When the support shaft 16 rotates, the tie rod connecting ear rotating plate 17 is driven to rotate. The tie rod connecting ear rotating plates 17 on both sides rotate synchronously under the connection action of the transverse tie rod 18. When the tie rod connecting ear rotating plate 17 rotates, the vertical tie rod 19 is driven to push the moving end of the sliding limiter. The suction cup frame 11 is moved to realize the movement and adjustment of the suction cup frame 11 in the vertical direction, and then the glass plate is adsorbed and fixed by the suction cup. After fixation, the telescopic end of the cylinder 10 is controlled to be recovered to lift the glass plate upward. After the automatic control system guides the glass to pass the pre-positioning, the suction cup structure automatically adsorbs and accurately positions the glass to the sheet-closing table to achieve accurate sheet-closing and directly transfer to the subsequent process. Each group of suction cups is controlled by a double cylinder 10 to provide a more stable and balanced vertical lifting force to ensure the handling stability of extra-thick or extra-large glass plates.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Multiple sets of linkage suction cup structure, including door frame, characterized in that: The first suction cup group, the second suction cup group and the third suction cup group are sequentially arranged on the portal frame, the first suction cup group includes a guide rail arranged on the portal frame crossbeam and a rack arranged on one side of the guide rail, a slider is installed on the side of the frame of the first suction cup group, and the slider is slidably matched with the guide rail, a driving mechanism is installed on the frame, a driving gear is arranged at the output end of the driving mechanism, and the driving gear and the rack are meshed with each other, two cylinders are arranged on the side of the frame, and the telescopic ends of the cylinders are connected to the suction cup frame through a lifting mechanism.
2. The multi-group linkage suction cup structure according to claim 1, characterized in that: The width of the suction cup frame of the first suction cup group is four meters, and the width of the suction cup frames of the second suction cup group and the third suction cup group are both six meters.
3. The multi-group linkage suction cup structure according to claim 1, characterized in that: The driving mechanism includes a synchronous motor, a reducer and an output shaft. The synchronous motor is installed on a frame and connected to the input end of the reducer. The output shaft is connected to the output end of the reducer. Both ends of the output shaft respectively pass through the side walls of the frame and are connected to the driving gear.
4. The multi-group linkage suction cup structure according to claim 1, characterized in that: The lifting mechanism includes a cylinder rotating plate rotatably connected to the telescopic end of the cylinder, two supporting rotating shafts are installed on the side walls of the frame body, one end of the cylinder rotating plate is fixedly mounted on the supporting rotating shaft, and the supporting rotating shaft is symmetrically mounted with a pull rod connecting ear rotating plate, and the pull rod connecting ear rotating plates on the supporting rotating shafts on both sides are connected by a transverse pull rod, the pull rod connecting ear rotating plate is rotatably connected to a vertical pull rod at the lower part, and the lower part of the vertical pull rod is connected to a sliding limit member, and the lower part of the sliding limit member is connected to a suction cup frame, and a suction cup is assembled and connected to the suction cup frame.
5. The multi-group linkage suction cup structure according to claim 4, characterized in that: The sliding limiter comprises a cylindrical guide rail and a slide rail guide plate. The cylindrical guide rail is assembled and connected to the side wall of the frame body. The slide rail guide plate is slidably mounted on the cylindrical guide rail. The upper part of the slide rail guide plate is rotationally matched with the vertical pull rod, and the lower part is fixedly connected to the suction cup frame.
6. The multi-group linkage suction cup structure according to claim 4, characterized in that: The pull rod connecting ear rotating plate is a V-shaped plate structure and the middle part is fixedly matched with the supporting rotating shaft. The upper part of the pull rod connecting ear rotating plate is rotationally matched with the horizontal pull rod, and the lower part is rotationally matched with the vertical pull rod.