Dry powder type sludge conditioner adding device
By designing a dry powder sludge conditioner addition device including a treatment box, a power mechanism, a rolling mechanism and a barrier mechanism, the problem of the dry powder sludge conditioner being agglomerated and difficult to disperse evenly during the dosing process is solved, and the sludge conditioning effect is improved and the effective utilization of the conditioner is achieved.
Patent Information
- Application Number
- CN202421716996.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-19
AI Technical Summary
Dry powder sludge conditioning agent is prone to agglomeration and equipment blockage during the addition process, and it is difficult to disperse evenly when mixed with sludge, resulting in reduced sludge conditioning effect and waste of conditioning agent.
A dry powder sludge conditioner dosing device is designed, including a treatment box, a power mechanism, a rolling mechanism and a barrier mechanism. By driving the motor to rotate the rolling roller and the rotating roller, the dry powder conditioner is crushed and broken down by the action of the rolling and impacting rod to make it evenly disperse into the sludge.
It effectively avoids the agglomeration and equipment blockage during the addition process, ensures the uniform mixing of the conditioner and the sludge, improves the sludge conditioning effect, and reduces the waste of the conditioner.
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Figure CN222893090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a dry powder type sludge conditioner dosing device. Background Art
[0002] Sludge is a solid waste generated during sewage treatment. It contains a large amount of organic matter, heavy metals and other harmful substances. If not handled properly, it will cause serious pollution to the environment. Sludge conditioning is an important part of the sludge treatment process. The types of sludge conditioners currently available on the market are mainly dry powder and liquid types. Among them, dry powder conditioners have the advantages of easy storage, convenient packaging and transportation, and low corrosion to dosing equipment. However, dry powder sludge conditioners are usually hygroscopic, easy to agglomerate and cause equipment blockage, or due to production process and raw material problems, there are lumps of different sizes in the dry powder, and it is not easy to disperse during the addition process, which reduces the effect of sludge conditioning.
[0003] In the prior art, dry powder sludge conditioners can be efficiently transported by positive pressure or negative pressure pneumatic force. However, at the end of the conditioner addition, since the inlet is located at the top of the sludge conditioning tank, moisture can easily enter the equipment through the inlet. In addition, the hygroscopicity of the dry powder conditioner can easily cause the conditioner to agglomerate and the equipment inlet to be blocked, affecting the normal production of sludge treatment. In addition, if the dry powder conditioner is added by continuous direct injection or intermittent addition into the sludge conditioning tank through a pipeline, the conditioner will fall onto the sludge surface in a clumping state. In addition, due to the high viscosity of the sludge, and considering factors such as power and tank stability, it is difficult to achieve high-speed rotation of the stirring mechanism in large-scale sludge conditioning mixing tanks (volume greater than 50 cubic meters) in actual production (the designed stirring speed is generally lower than 60 rpm). Under this working condition, it is very easy for the conditioning agent to clump together to form "lumps" and be difficult to mix evenly with the sludge, resulting in a large amount of undissolved conditioning agent "powder clumps" or "lumps" in the conditioned sludge, causing waste and ineffective loss of the conditioning agent, and reducing the sludge conditioning effect. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art of dry powder type sludge conditioner dosing end, such as dry powder hygroscopic agglomeration, easy clogging of the device, easy formation of "powder clumps" during the mixing process of the conditioner and sludge, which makes it difficult to disperse evenly, affecting the normal sludge production, reducing the sludge conditioning effect and wasting the conditioner, and proposes a dry powder type sludge conditioner dosing device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dry powder type sludge conditioner dosing device, including a treatment box, a power mechanism is arranged on the right side of the treatment box, a rolling mechanism is arranged near the top of the interior of the treatment box, and a blocking mechanism is arranged near the middle of the interior of the treatment box. The rolling mechanism includes two rolling rollers and two transmission gears, the two transmission gears are rotatably connected to the left surface of the treatment box, the two transmission gears are meshed, the two rolling rollers are symmetrically rotatably connected between the inner walls of the treatment box, the two rolling rollers are respectively fixedly connected to the two transmission gears through shafts, the power mechanism includes a driving motor and a roller, the roller is rotatably connected between the inner walls of the treatment box near the bottom, and a plurality of impact rods are arranged and fixedly connected on the outer surface of the roller.
[0006] Preferably, a motor seat is fixedly connected to the middle of the right surface of the processing box, and a plurality of fixing rods are symmetrically fixedly connected to the front and rear inner walls of the processing box near the bottom, and the fixing rods and impact rods are staggered.
[0007] Preferably, the drive motor is fixedly mounted on the right surface of the motor base, the output end of the drive motor passes through the outer surface of the motor base and extends to the other side, and the output end of the drive motor is fixedly connected to the first pulley.
[0008] Preferably, a second pulley is fixedly connected to the left surface of the first pulley, a first transmission belt is sleeved on the exterior of the second pulley, and a third pulley is provided on the inner surface wall of the first transmission belt near the upper portion.
[0009] Preferably, the outer sleeve of the second pulley is provided with a second transmission belt, and the inner surface wall of the second transmission belt is provided with a fourth pulley near the bottom, the second pulley, the third pulley and the fourth pulley are all rotatably connected to the right surface of the processing box, the third pulley and one of the rolling rollers are fixedly connected by an axis, and the fourth pulley and the rotating roller are fixedly connected by an axis.
[0010] Preferably, the blocking mechanism includes a servo motor, which is fixedly installed on the left surface of the processing box near the middle, and the output end of the servo motor penetrates the outer surface of the processing box and extends to the interior, and the output end of the servo motor is fixedly connected to a rotating shaft, and the outer surface of the rotating shaft is fixedly connected to a flap, and the rotating shaft is rotatably connected between the inner surface walls of the processing box.
[0011] Preferably, two brackets are symmetrically fixedly connected between the outer surfaces of both sides of the processing box, the top of the processing box is fixedly connected with a bell mouth, and a plurality of high-speed fans are installed at the bottom of the processing box near the rear side.
[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0013] 1. In the present utility model, after starting the driving motor, the cooperation of the first pulley, the second pulley, the first transmission belt and the second transmission belt drives one rolling roller to rotate and the rotating roller to rotate. At this time, with the cooperation of two transmission gears, the other rolling roller rotates in the opposite direction, so as to roll the passed dry powder conditioner and crush the caked conditioner. When the rotating roller rotates at a high speed, the impact rods on its surface cooperate with the fixed rods on the inner wall of the treatment box to violently impact the passed dry powder conditioner, completely dispersing it into powder, so that the conditioner is evenly dispersed and falls into the sludge conditioning tank, thus avoiding the problem of the conditioner clustering during the concentrated and rapid falling process and forming "powder masses" during the sludge conditioning and stirring process.
[0014] 2. In the present utility model, when the dry powder conditioner is impacted into powder and falls out from below the treatment box, starting the high-speed blower at this time can easily blow the powdered dry powder conditioner into the sludge conditioning tank, ensuring the full mixing and reaction of the dry powder conditioner and the sludge, with convenient operation and high practicability. Description of the Drawings
[0015] Figure 1 is a three-dimensional view of a dry powder type sludge conditioner dosing device of the present utility model;
[0016] Figure 2 is a sectional view of a dry powder type sludge conditioner dosing device of the present utility model;
[0017] Figure 3 is a sectional view of the treatment box of a dry powder type sludge conditioner dosing device of the present utility model;
[0018] Figure 4 is a schematic structural diagram of the power mechanism of a dry powder type sludge conditioner dosing device of the present utility model;
[0019] Figure 5 is a schematic structural diagram of the rolling mechanism of a dry powder type sludge conditioner dosing device of the present utility model;
[0020] Figure 6 is a schematic structural diagram of the barrier mechanism of a dry powder type sludge conditioner dosing device of the present utility model.
[0021] Legend: 1. Processing box; 11. Motor seat; 12. Bracket; 13. Bell mouth; 14. High-speed fan; 15. Fixed rod; 2. Power mechanism; 201. Drive motor; 202. First pulley; 203. Second pulley; 204. First transmission belt; 205. Third pulley; 206. Fourth pulley; 207. Second transmission belt; 208. Roller; 209. Impact rod; 3. Rolling mechanism; 301. Rolling roller; 302. Transmission gear; 4. Barrier mechanism; 401. Servo motor; 402. Rotating shaft; 403. Flip plate. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are elaborated to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1, as Figure 1-Figure 6As shown, the utility model provides a dry powder type sludge conditioner dosing device, including a treatment box 1, a power mechanism 2 is arranged on the right side of the treatment box 1, a rolling mechanism 3 is arranged near the top of the interior of the treatment box 1, and a blocking mechanism 4 is arranged near the middle of the interior of the treatment box 1. The rolling mechanism 3 includes two rolling rollers 301 and two transmission gears 302, the two transmission gears 302 are rotatably connected to the left surface of the treatment box 1, the two transmission gears 302 are meshed, the two rolling rollers 301 are symmetrically rotatably connected between the inner surface walls of the treatment box 1, and the two rolling rollers 301 are respectively fixedly connected to the two transmission gears 302 through shafts. The power mechanism 2 includes a driving motor 201 and a roller 208, the roller 208 is rotatably connected between the inner surface walls of the treatment box 1 near the bottom, and a plurality of impact rods 209 are arranged and fixedly connected on the outer surface of the roller 208, a motor seat 11 is fixedly connected to the right surface of the treatment box 1 near the middle, and the front and rear inner surface walls of the treatment box 1 are close to A plurality of fixed rods 15 are symmetrically fixedly connected at the bottom, and the fixed rods 15 and the impact rods 209 are arranged in a staggered manner. The driving motor 201 is fixedly installed on the right surface of the motor base 11, and the output end of the driving motor 201 passes through the outer surface of the motor base 11 and extends to the other side. The output end of the driving motor 201 is fixedly connected to the first pulley 202, and the left surface of the first pulley 202 is fixedly connected to the second pulley 203, the outer sleeve of the second pulley 203 is provided with a first transmission belt 204, and the inner wall of the first transmission belt 204 is provided with a third pulley 205 near the upper position, the outer sleeve of the second pulley 203 is provided with a second transmission belt 207, and the inner wall of the second transmission belt 207 is provided with a fourth pulley 206 near the lower position, the second pulley 203, the third pulley 205 and the fourth pulley 206 are all rotatably connected to the right surface of the processing box 1, the third pulley 205 and one of the rolling rollers 301 are fixedly connected by an axis, and the fourth pulley 206 and the rotating roller 208 are fixedly connected by an axis.
[0025] The effect achieved by the entire embodiment 1 is that when the device is used to add dry powder conditioner to the sludge conditioning tank, the dry powder conditioner is first transported to the treatment box 1 by wind power, and then the driving motor 201 is started to drive the first pulley 202 and the second pulley 203 to rotate. When the first pulley 202 rotates, it cooperates with the first transmission belt 204 to drive one of the rolling rollers 301 to rotate. At this time, the rolling roller 301 will drive the other rolling roller 301 to rotate in the opposite direction under the action of the two transmission gears 302, so as to roll the dry powder conditioner that passes through and crush the agglomerated conditioner. When the rolled dry powder conditioner falls downward, the second pulley 203 cooperates with the second transmission belt 207 to drive the fourth pulley 206 to rotate at high speed, and the fourth pulley 206 will drive the rotating roller 208 to rotate at high speed. When the rotating roller 2 08 When rotating at high speed, the impact rod 209 on its surface cooperates with the fixed rod 15 on the inner wall of the processing box 1 to violently impact the passing dry powder conditioner, completely break it up and disperse it, and evenly sprinkle it on the surface of the conditioned sludge, thereby avoiding the formation of "powder balls" or "lumps" of conditioner when the dry powder conditioner falls on the surface of the conditioned sludge and affecting the sludge conditioning effect. The motor seat 11 is mainly used to install the driving motor 201. The diameter of the first pulley 202 is smaller than the diameter of the third pulley 205, thereby playing a role of deceleration, and the diameter of the second pulley 203 is larger than the diameter of the fourth pulley 206, which plays a role of acceleration. This design enables the driving motor 201 to drive the two rolling rollers 301 to rotate slowly after starting, and the rotating roller 208 can rotate at high speed. The first transmission belt 204 and the second transmission belt 207 are mainly used to transmit power.
[0026] Embodiment 2, as Figure 1-Figure 4 As shown, the blocking mechanism 4 includes a servo motor 401, which is fixedly installed on the left surface of the processing box 1 near the middle, and the output end of the servo motor 401 passes through the outer surface of the processing box 1 and extends to the inside, and the output end of the servo motor 401 is fixedly connected to a rotating shaft 402, and the outer surface of the rotating shaft 402 is fixedly connected to a flap 403, and the rotating shaft 402 is rotatably connected between the inner surface walls of the processing box 1, and two brackets 12 are symmetrically fixedly connected between the outer surfaces of both sides of the processing box 1, and the top of the processing box 1 is fixedly connected to a bell mouth 13, and a plurality of high-speed fans 14 are installed at the bottom of the processing box 1 near the rear side.
[0027] The effect achieved by the entire embodiment 2 is that when the dry powder conditioner is impacted into powder, it will fall out from the bottom of the processing box 1. At this time, starting the high-speed fan 14 can easily and evenly blow the powdered dry powder conditioner into the sludge conditioning tank. It is easy to operate and has high practicality. By setting the flap 403, the rolled dry powder conditioner is stored in the processing box 1. When it is needed to be added for use, the servo motor 401 is started to drive the rotating shaft 402 to rotate. At this time, the flap 403 on the surface of the rotating shaft 402 will rotate from a horizontal state to a vertical state, so that the dry powder conditioner in the processing box 1 is discharged.
[0028] Working principle: When the device is used to add dry powder conditioner to the sludge conditioning tank, the dry powder conditioner is first transported to the treatment box 1 by wind power. At this time, the driving motor 201 is started to drive the first pulley 202 and the second pulley 203 to rotate. When the first pulley 202 rotates, it cooperates with the first transmission belt 204 to drive one of the rolling rollers 301 to rotate. At this time, the rolling roller 301 will drive the other rolling roller 301 to rotate in the opposite direction under the action of the two transmission gears 302, so as to roll the dry powder conditioner that has passed through and crush the agglomerated conditioner. When the rolled dry powder conditioner falls downward, the second pulley 203 cooperates with the second transmission belt 207 drives the fourth pulley 206 to rotate at high speed, and the fourth pulley 206 will drive the roller 208 to rotate at high speed. When the roller 208 rotates at high speed, the impact rod 209 on its surface cooperates with the fixed rod 15 on the inner wall of the processing box 1 to violently impact the passing dry powder conditioner, and completely break it up and disperse it, thereby avoiding the formation of "powder clumps" or "lumps" of conditioner when the dry powder conditioner falls to the surface of the conditioned sludge and affects the sludge conditioning effect. When the dry powder conditioner is impacted and becomes powdery, it will fall out from the bottom of the processing box 1. At this time, starting the high-speed fan 14 can easily blow the powdered dry powder conditioner into the sludge conditioning tank, which is easy to operate and has high practicality.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A dry powder type sludge conditioner dosing device, comprising a treatment box (1), characterized in that: A power mechanism (2) is arranged on the right side of the processing box (1), a rolling mechanism (3) is arranged near the top of the processing box (1), and a blocking mechanism (4) is arranged near the middle of the processing box (1); The rolling mechanism (3) comprises two rolling rollers (301) and two transmission gears (302), the two transmission gears (302) being rotatably connected to the left surface of the processing box (1), the two transmission gears (302) being meshingly connected, the two rolling rollers (301) being symmetrically rotatably connected between the inner surface walls of the processing box (1), and the two rolling rollers (301) being fixedly connected to the two transmission gears (302) via shafts; The power mechanism (2) comprises a driving motor (201) and a roller (208), wherein the roller (208) is rotatably connected between the inner surface walls of the processing box (1) and close to the bottom, and a plurality of impact rods (209) are arranged and fixedly connected on the outer surface of the roller (208).
2. The dry powder type sludge conditioner dosing device according to claim 1, characterized in that: A motor seat (11) is fixedly connected to a position near the middle of the right surface of the processing box (1), and a plurality of fixing rods (15) are symmetrically fixedly connected to positions near the bottom of the front and rear inner walls of the processing box (1), wherein the fixing rods (15) and the impact rods (209) are arranged in a staggered manner.
3. The dry powder type sludge conditioner dosing device according to claim 2, characterized in that: The drive motor (201) is fixedly mounted on the right surface of the motor base (11); the output end of the drive motor (201) passes through the outer surface of the motor base (11) and extends to the other side; the output end of the drive motor (201) is fixedly connected to a first pulley (202).
4. The dry powder type sludge conditioner dosing device according to claim 3, characterized in that: The left surface of the first pulley (202) is fixedly connected to a second pulley (203), the outer portion of the second pulley (203) is sleeved with a first transmission belt (204), and a third pulley (205) is provided on the inner surface wall of the first transmission belt (204) near the upper portion.
5. The dry powder type sludge conditioner dosing device according to claim 4, characterized in that: The second pulley (203) is sleeved with a second transmission belt (207) on its outer side, and a fourth pulley (206) is provided on the inner surface wall of the second transmission belt (207) near the bottom. The second pulley (203), the third pulley (205) and the fourth pulley (206) are all rotatably connected to the right surface of the processing box (1), the third pulley (205) and one of the rolling rollers (301) are fixedly connected via an axis, and the fourth pulley (206) and the rotating roller (208) are fixedly connected via an axis.
6. The dry powder type sludge conditioner dosing device according to claim 5, characterized in that: The blocking mechanism (4) comprises a servo motor (401), the servo motor (401) being fixedly mounted on a left surface of the processing box (1) at a position close to the middle, the output end of the servo motor (401) passing through the outer surface of the processing box (1) and extending to the inside, the output end of the servo motor (401) being fixedly connected to a rotating shaft (402), the outer surface of the rotating shaft (402) being fixedly connected to a flap (403), and the rotating shaft (402) being rotatably connected between the inner surface walls of the processing box (1).
7. The dry powder type sludge conditioner dosing device according to claim 6, characterized in that: Two brackets (12) are symmetrically fixedly connected between the outer surfaces of both sides of the processing box (1), a bell mouth (13) is fixedly connected to the top of the processing box (1), and a plurality of high-speed fans (14) are installed at the bottom of the processing box (1) near the rear side.