Device for rapidly cooling emulsion explosive matrix
By designing a rapid cooling device for emulsified explosive matrix including a cooling tank, a cooling device, an auxiliary heat dissipation mechanism, a turning device and a driving mechanism, the problem of reducing rigid strength of the turning rack in the prior art is solved, and the rapid and efficient cooling of the emulsified explosive matrix and the improvement of processing efficiency are achieved.
Patent Information
- Application Number
- CN202420898610.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-04-26
AI Technical Summary
While improving the cooling efficiency, the existing rapid cooling device of the emulsified explosive matrix can easily lead to a reduction in the rigid strength of the flip rack, increase processing difficulty, and may affect the cooling efficiency.
A rapid cooling emulsified explosive matrix device including a cooling tank, a cooling device, an auxiliary heat dissipation mechanism, a feeding device and a driving mechanism is designed. By spiraling the outer cooling pipe on the surface of the cooling tank, the inner and outer cooling pipes circulate the cooling medium for heat exchange, and a turning device and a stirring mechanism are installed in the cooling tank. The double-headed motor drives the turning device and the auxiliary heat dissipation mechanism to work together, and a fast and efficient cooling of the emulsified explosive matrix is achieved.
The rapid and efficient cooling of the emulsified explosive matrix is achieved, which avoids the problem of reducing the rigidity strength of the turning rack, and improves the cooling efficiency and processing efficiency.
Smart Images

Figure CN222893121U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of emulsion explosive production equipment, and in particular relates to a device for rapidly cooling an emulsion explosive matrix. Background Art
[0002] Most industrial explosives are of the emulsion explosive type. Industrial explosives, also known as civilian explosives, are explosive mixtures composed mainly of oxidants and combustibles and formed according to the principle of oxygen balance. They are non-ideal explosives.
[0003] Industrial explosives are characterized by low cost, simple manufacturing and reliable application, and are therefore widely used in coal mining, metallurgy, petroleum geology, transportation, hydropower, forestry and construction, metal processing and controlled blasting. During the emulsification process of emulsion explosives, the explosion effect of the explosive components is easily reduced due to the high emulsification temperature of the liquid. Therefore, during the emulsification process, a rapid cooling device is used to assist in heat dissipation of the emulsion explosive matrix to avoid affecting the explosion effect of the explosive components and facilitate the subsequent rapid molding of the emulsion explosive matrix, thereby improving the processing efficiency of the emulsion explosives.
[0004] Chinese patent announcement number CN219792851U discloses a rapid cooling and molding device for emulsion explosive matrix, which relates to the technical field of emulsion explosive processing, including a main body component, a cooling box is arranged at the rear of the main body component, and a turning device is arranged at the middle of the front end of the main body component, and a medium circulation mechanism is arranged on the side of the turning device close to the cooling box, and the turning device includes a motor box, and a driving motor is arranged inside the motor box. The utility model has a reasonable structure. By starting the driving motor, the driving motor drives the first rotating block, the second rotating block and the special-shaped turning frame to rotate, so as to turn the emulsion explosive matrix and dissipate heat. Since the special-shaped turning frame occupies a large area as a whole, the contact surface with the emulsion explosive matrix is large. At the same time, the hollow section frame is evenly distributed on the surface of the special-shaped turning frame, and the cooling and heat dissipation is relatively uniform. The cooperation between the hollow section frame and the special-shaped turning frame improves the cooling and heat dissipation efficiency of the emulsion explosive matrix and shortens the cooling time of the emulsion explosive matrix.
[0005] However, the above-mentioned patent dissipates heat by turning the material, and adopts a special-shaped turning rack with a large contact area with the emulsion explosive matrix, and then circulates the cooling medium through the hollow section rack arranged on the turning rack. However, arranging the turning rack in a hollow shape not only increases the difficulty of processing, but also reduces the rigidity of the turning rack, because the turning rack is subjected to alternating stimulation of cold and heat, which can easily cause damage to the turning rack. For this reason, the turning strength of the turning rack must be reduced, but this will inevitably affect the cooling efficiency. Utility Model Content
[0006] The utility model provides a device for rapidly cooling an emulsion explosive matrix, which can cool the emulsion explosive matrix without affecting the working strength of a material tipping rack, thereby rapidly and efficiently completing the cooling work of the emulsion explosive matrix.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A device for rapidly cooling an emulsion explosive matrix, comprising:
[0009] cooling tanks for storing emulsion explosive matrix;
[0010] The cooling device comprises a storage box arranged at one side of the cooling tank for containing coolant, the storage box is provided with a cooling pipe for cooling the cooling tank, and the storage box is also provided with a circulating water pump for inputting the coolant into the cooling pipe for cooling circulation;
[0011] An auxiliary heat dissipation mechanism, including a heat dissipation fan arranged on one side of the storage box;
[0012] The material turning device comprises a stirring mechanism arranged at the center of the cooling tank to break up the matrix and a material turning mechanism arranged at both sides of the stirring mechanism to accelerate the circulation fluidity of the matrix;
[0013] A driving mechanism, used to drive the material turning device and the auxiliary heat dissipation mechanism to work together;
[0014] Among them, the power source of the driving mechanism adopts a double-headed motor, both ends of which can output power, which is used to drive the turning device and the auxiliary heat dissipation mechanism respectively.
[0015] Preferably, the cooling tank comprises:
[0016] A feed inlet is arranged at the upper end of the cooling tank for discharging materials;
[0017] A discharge port is arranged at the bottom of the cooling tank for discharging materials;
[0018] There are two valves, which are arranged in the feed port and the discharge port respectively to control the material flow;
[0019] The cooling tank is made of metal with good thermal conductivity.
[0020] Preferably, the cooling pipeline comprises:
[0021] An external cooling pipe, spirally arranged on the outer surface of the cooling tank;
[0022] The inner cooling pipe is arranged through the cooling tank and communicated with the outer cooling pipe.
[0023] Preferably, the cooling fan is connected to a driving end of the double-headed motor.
[0024] Preferably, the stirring mechanism comprises a stirring shaft and a paddle arranged on the stirring shaft.
[0025] Preferably, the material turning mechanism comprises:
[0026] A first spiral conveying roller and a second spiral conveying roller for guiding the material to move in the cooling tank;
[0027] The first spiral conveying roller and the second spiral conveying roller are arranged on both sides of the stirring shaft;
[0028] The conveying directions of the spiral conveying roller 1 and the spiral conveying roller 2 are opposite.
[0029] Preferably, the driving mechanism comprises:
[0030] The gear set is connected to the other driving end of the double-head motor and can synchronously drive the turning mechanism and the stirring mechanism to work.
[0031] Preferably, the gear set comprises:
[0032] A driving wheel is mounted on the driving end of the double-headed motor and drives the stirring shaft to rotate;
[0033] A driven wheel 1, capable of driving a spiral conveying roller 1 to rotate, wherein the driven wheel 1 is meshedly connected with the driving wheel;
[0034] The driven wheel 2 can drive the spiral conveying roller 2 to rotate;
[0035] The transition wheel is installed on the inner wall of the cooling tank. The transition wheel is arranged between the second driven wheel and the driving wheel, and is used for the driving wheel to drive the second driven wheel to rotate.
[0036] Compared with the prior art, the beneficial effects of the utility model are:
[0037] (1) By spirally arranging an external cooling pipe on the surface of the cooling tank, the cooling tank can be continuously cooled. The cooling medium is extracted from the storage box and transported through the internal cooling pipe to cool the cooling tank shell, and then returned to the storage box through the internal cooling pipe to form a cycle. Heat exchange is completed by the circulation of the cooling medium. A cooling fan is also arranged outside the storage box to cool the storage box, thereby achieving a continuous cooling effect on the cooling tank.
[0038] (2) By arranging a material turning device in the cooling tank, the material in the cooling tank is caused to flow under the action of the spiral conveying rollers 1 and 2. In order to further break up the material so that it can contact the shell of the cooling tank more evenly, a stirring mechanism is arranged between the spiral conveying rollers 1 and 2. The material is broken up while flowing in the cooling tank, so that the heat is dissipated more evenly, thereby achieving a rapid cooling effect.
[0039] (3) By arranging a driving mechanism to drive the turning device and the auxiliary heat dissipation mechanism, one end of the double-headed motor is used to synchronously drive the stirring shaft, the first screw conveyor roller and the second screw conveyor roller to rotate, and the other end drives the heat dissipation fan, thereby achieving full utilization of the double-headed motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0041] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;
[0042] Figure 3 for Figure 2 A schematic diagram of the structure of the storage box in a transparent state;
[0043] Figure 4 It is a structural schematic diagram of the driving mechanism of the utility model.
[0044] Description of reference numerals:
[0045] 1-cooling tank, 101-feed port, 102-discharge port, 2-storage box, 3-circulating water pump, 4-external cooling pipe, 401-internal cooling pipe, 5-cooling fan, 6-stirring shaft, 601-paddle, 7-screw conveyor roller one, 8-screw conveyor roller two, 9-double-head motor, 10-driving wheel, 11-driven wheel one, 12-driven wheel two, 13-transition wheel. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0047] Embodiment 1:
[0048] like Figures 1 to 4 As shown, a device for rapidly cooling an emulsion explosive matrix provided in this embodiment comprises: a cooling tank 1 for storing the emulsion explosive matrix, the cooling tank 1 comprising: a feed port 101 arranged at the upper end of the cooling tank 1 for discharging materials, a discharge port 102 arranged at the bottom of the cooling tank 1 for discharging materials, and valves arranged in the feed port 101 and the discharge port 102 for controlling the flow of materials, and the cooling tank 1 is made of a metal material with good thermal conductivity so as to better dissipate heat.
[0049] In order to cool down the cooling tank 1 more quickly, a cooling device and an auxiliary heat dissipation mechanism are arranged on the cooling tank 1 to continuously cool down the cooling tank.
[0050] Among them, the cooling device includes a storage box 2 arranged on one side of the cooling tank 1 for containing coolant, and a cooling pipe connected to the storage box 2 for cooling the cooling tank 1. The material of the cooling pipe is a metal material with good thermal conductivity. A circulating water pump 3 is arranged in the storage box 2 for inputting the coolant into the cooling pipe for cooling circulation. The cooling medium in the storage box 2 is circulated through the cooling pipe by the circulating water pump 3, thereby cooling the internal temperature of the cooling tank 1.
[0051] The cooling pipe includes an outer cooling pipe 4 spirally arranged on the outer surface of the cooling tank 1 and an inner cooling pipe 401 penetrating the cooling tank 1 and communicating with the outer cooling pipe 4. The outer cooling pipe 4 cools the shell of the cooling tank 1, and the inner cooling pipe 401 cools the interior of the cooling tank 1 and transports the cooling medium in the outer cooling pipe 4 to the storage box 2 to complete the circulation of the cooling medium. The smaller the pitch of the outer cooling pipe 4, the larger the contact area between the outer cooling pipe 4 and the outer shell of the cooling tank 1, and the better the cooling effect.
[0052] The auxiliary heat dissipation mechanism is arranged on the cooling device to cool it, and the auxiliary heat dissipation mechanism includes a heat dissipation fan 5 arranged on one side of the storage box 2 , and the storage box 2 is cooled by the heat dissipation fan 5 .
[0053] Embodiment 2:
[0054] On the basis of Example 1, in order to further improve the cooling efficiency, a material turning device is arranged in the cooling tank 1 to turn the emulsion explosive;
[0055] Specifically, the material turning device includes a stirring mechanism arranged at the center of the cooling tank 1 for stirring the material and a material turning mechanism arranged on both sides of the stirring mechanism to assist in repeatedly turning the material;
[0056] The stirring mechanism includes a stirring shaft 6 and a paddle 601 arranged on the stirring shaft 6;
[0057] The material turning mechanism includes a spiral conveying roller 1 7 and a spiral conveying roller 2 8 for guiding the material to move in the cooling tank 1. The spiral conveying roller 1 7 and the spiral conveying roller 2 8 are arranged on both sides of the stirring shaft 6. The longer the length of the paddle 601 is, the better the stirring effect is. At the same time, it should be noted that the spiral conveying roller 1 7 and the spiral conveying roller 2 8 should not be touched.
[0058] The conveying directions of the spiral conveying roller 1 7 and the spiral conveying roller 2 8 are opposite, so as to control the flow of materials in the cooling tank 1 and accelerate the heat dissipation of the materials.
[0059] Embodiment 3:
[0060] On the basis of Example 2, in order to synchronously drive the material turning device and the auxiliary heat dissipation mechanism to work, a driving mechanism is arranged on one side of the cooling tank 1;
[0061] Specifically, the driving mechanism includes a double-headed motor 9 for outputting power and a gear group driven by the double-headed motor 9 and capable of synchronously driving the turning mechanism and the stirring mechanism to work. One end of the double-headed motor 9 drives the turning mechanism and the stirring mechanism to work synchronously through the transmission of the gear group, and the other end is used to drive the cooling fan 5 to work, thereby realizing full utilization of the double-headed motor 9.
[0062] Among them, the gear set includes a driving wheel 10 installed at the driving end of the double-headed motor 9 and driving the stirring shaft 6 to rotate, a driven wheel 11 that can drive the spiral conveying roller 17 to rotate, a driven wheel 2 12 that can drive the spiral conveying roller 28 to rotate, and a transition wheel 13 arranged between the driven wheel 2 12 and the driving wheel 10. The driven wheel 11 is meshed and connected with the driving wheel 10, and the transition wheel 13 is installed on the inner wall of the cooling tank 1. The arrangement of the transition wheel 13 enables the driving wheel 10 to drive the driven wheel 2 12 to rotate. Through the arrangement of the transition wheel 13, the driving rotation direction can be changed, so that the rotation directions of the driven wheel 11 and the driven wheel 2 12 are opposite, and then the rotation directions of the spiral conveying roller 17 and the spiral conveying roller 28 are opposite, so that the synchronous and eccentric rotation effect is achieved when in use, thereby controlling the spiral conveying roller 17 and the spiral conveying roller 28 to accelerate the flow of materials and fully dissipate the heat of the materials.
[0063] Working principle: When in use, the valve of the feed port 101 is opened, the emulsion explosive matrix is put in from the feed port 101, and then the double-headed motor 9 is started, which synchronously drives the cooling fan 5 and the stirring shaft 6 to rotate, the stirring shaft 6 drives the paddle 601 to rotate, the double-headed motor 9 drives the driving wheel 10 to rotate, the driving wheel 10 drives the driven wheel 11 and the transition wheel 13 to rotate, and the transition wheel 13 drives the driven wheel 12 to rotate, thereby synchronously starting the stirring mechanism, the turning mechanism and the auxiliary heat dissipation mechanism to work, and at the same time starting the circulating water pump 3, the water pump 3 transports the cooling medium in the storage box 2 to the external cooling pipe 4 and then transports it back to the storage box 2 through the internal cooling pipe 401, forming a cycle.
[0064] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A device for rapidly cooling an emulsion explosive matrix, characterized in that: include: A cooling tank (1) for storing an emulsion explosive matrix; A cooling device, comprising a storage box (2) arranged on one side of a cooling tank (1) for containing a cooling liquid, a cooling pipe for cooling the cooling tank (1) being arranged on the storage box (2), and a circulating water pump (3) for inputting the cooling liquid into the cooling pipe for cooling circulation being arranged in the storage box (2); An auxiliary heat dissipation mechanism, comprising a heat dissipation fan (5) arranged on one side of the storage box (2); The material turning device comprises a stirring mechanism arranged at the center of the cooling tank (1) and capable of breaking up the matrix, and a material turning mechanism arranged at both sides of the stirring mechanism and capable of accelerating the circulation fluidity of the matrix; A driving mechanism, used to drive the material turning device and the auxiliary heat dissipation mechanism to work together; The power source of the driving mechanism is a double-headed motor (9), both ends of which can output power, and are used to drive the material turning device and the auxiliary heat dissipation mechanism respectively.
2. A device for rapidly cooling an emulsion explosive matrix according to claim 1, characterized in that: The cooling tank (1) comprises: A feed inlet (101) is arranged at the upper end of the cooling tank (1) for discharging materials; A discharge port (102) is arranged at the bottom of the cooling tank (1) for discharging materials; There are two valves, which are arranged in the feed port (101) and the discharge port (102) respectively for controlling the material flow; The cooling tank (1) is made of a metal material with good thermal conductivity.
3. A device for rapidly cooling an emulsion explosive matrix according to claim 1, characterized in that: The cooling pipeline comprises: An external cooling pipe (4) is spirally arranged on the outer surface of the cooling tank (1); The inner cooling pipe (401) is arranged to penetrate the cooling tank (1) and is in communication with the outer cooling pipe (4).
4. A device for rapidly cooling an emulsion explosive matrix according to claim 1, characterized in that: The cooling fan (5) is connected to a driving end of the double-headed motor (9).
5. A device for rapidly cooling an emulsion explosive matrix according to claim 1, characterized in that: The stirring mechanism comprises a stirring shaft (6) and a paddle (601) arranged on the stirring shaft (6).
6. A device for rapidly cooling an emulsion explosive matrix according to claim 1, characterized in that: The material turning mechanism comprises: A first spiral conveying roller (7) and a second spiral conveying roller (8) for guiding the material to move in the cooling tank (1); The spiral conveying roller 1 (7) and the spiral conveying roller 2 (8) are arranged on both sides of the stirring shaft (6); The conveying directions of the spiral conveying roller 1 (7) and the spiral conveying roller 2 (8) are opposite.
7. A device for rapidly cooling an emulsion explosive matrix according to claim 6, characterized in that: The driving mechanism comprises: The gear set is connected to the other driving end of the double-headed motor (9) and can synchronously drive the material turning mechanism and the stirring mechanism to work.
8. A device for rapidly cooling an emulsion explosive matrix according to claim 7, characterized in that: The gear set comprises: A driving wheel (10) is mounted on the driving end of the double-headed motor (9) and drives the stirring shaft (6) to rotate; A driven wheel (11) is capable of driving the spiral conveying roller (7) to rotate, and the driven wheel (11) is meshingly connected with the driving wheel (10); The driven wheel 2 (12) is capable of driving the spiral conveying roller 2 (8) to rotate; A transition wheel (13) is installed on the inner wall of the cooling tank (1). The transition wheel (13) is arranged between the second driven wheel (12) and the driving wheel (10) and is used for the driving wheel (10) to drive the second driven wheel (12) to rotate.